Troubleshoot
Table Of Contents
- Troubleshooting HD Direct Spark Units
 - How to use this application
 - Table of contents
 - Definitions & Basic Operation
 - Flame Status - Yellow LED labeled “FLAME”
 - Heating Sequence of operation
 - End of Heating Sequence of operation
 - Call for heat – unit does nothing
 - Call for heat – unit does nothing
 - Call for heat – unit does nothing
 - Call for heat – unit does nothing
 - Call for heat – unit does nothing
 - Call for heat – unit does nothing
 - Troubleshooting flash codes
 - Troubleshooting flash codes
 - No flashes – Troubleshooting codes
 - One Flash - Troubleshooting codes
 - One Flash – No Power Exhauster
 - One Flash – Pressure switch Won’t close
 - Two flashes - Troubleshooting codes
 - Three Flashes - Troubleshooting codes
 - Three Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Five Flashes - Troubleshooting codes
 - Six Flashes - Troubleshooting codes
 - Six Flashes - Troubleshooting codes
 - Six Flashes - Troubleshooting codes
 - Seven Flashes - Troubleshooting codes
 - Before REPLACING THE CONTROL BOARD
 - For additional help Installation & Service manual live operators
 - Slide Number 41
 
SIX FLASHES - TROUBLESHOOTING CODES 
• Open in the safety switch circuit (limit switch or flame roll out 
switch is open). Main air mover DOES NOT cycle on. 
• Unit Sequence: 
• Green Light on, call for heat Power exhauster cycles on, pre purge 
• 24 volts power present through pressure switch, limits, and to valve 
• Igniter Sparks, burner cycles on, yellow flame light on board is on. 
• After 3 to 4 minutes , unit goes out on a limit switch, yellow light off, 
green light will flash six times. 
• Possible cause: 
• Check all wiring, loose wire 
• Defective motor, 115 VAC present at EAC & Neutral terminals on 
board, but motor does not run. 
• Defective board, 115 VAC not present at EAC and Neutral terminals  
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