Troubleshoot
Table Of Contents
- Troubleshooting HD Direct Spark Units
 - How to use this application
 - Table of contents
 - Definitions & Basic Operation
 - Flame Status - Yellow LED labeled “FLAME”
 - Heating Sequence of operation
 - End of Heating Sequence of operation
 - Call for heat – unit does nothing
 - Call for heat – unit does nothing
 - Call for heat – unit does nothing
 - Call for heat – unit does nothing
 - Call for heat – unit does nothing
 - Call for heat – unit does nothing
 - Troubleshooting flash codes
 - Troubleshooting flash codes
 - No flashes – Troubleshooting codes
 - One Flash - Troubleshooting codes
 - One Flash – No Power Exhauster
 - One Flash – Pressure switch Won’t close
 - Two flashes - Troubleshooting codes
 - Three Flashes - Troubleshooting codes
 - Three Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Four Flashes - Troubleshooting codes
 - Five Flashes - Troubleshooting codes
 - Six Flashes - Troubleshooting codes
 - Six Flashes - Troubleshooting codes
 - Six Flashes - Troubleshooting codes
 - Seven Flashes - Troubleshooting codes
 - Before REPLACING THE CONTROL BOARD
 - For additional help Installation & Service manual live operators
 - Slide Number 41
 
SIX FLASHES - TROUBLESHOOTING CODES 
• Open in the safety switch circuit (limit switch or flame 
roll out switch is open). Main air mover CYCLES ON. 
• Unit sequence:  
• Green Light on, call for heat. Power exhauster cycles on. 
• Fan Motor Cycles on. Green light starts six flashes. 
• Possible cause: 
• Open contacts due to over-firing of unit (flame roll out switches 
some and some limit switches are manual reset). 
– Check gas pressure. Check to make sure nothing is blocking airflow 
out of unit. 
– Wire off limit or flame rollout switch. Limit or flame rollout switch 
shorting to unit. Defective limit or flame rollout switch.  
• Defective board, not letting 24 VAC through limits. 
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