Installation manual

BOILER INSPECTION AND MAINTENANCE SCHEDULE (CONTINUED)
1st Year 2 Year 3 Year 4 Year*
Condensate Neutralizer Check condensate neutralizer, making sure there is a sufficient quantity. Replenish if necessary. Condensate System
1. Check entire condensate system making sure there are no obstructions in the flow
2. Make sure the condensate pump is working property, verify all connections. 3. Clean out condensate neutralizer, use Wet / Dry Vacuum. Check for all potential obstruction issues. Replenish marble chips or lime crystals if needed (no smaller than ¾”) Refill system with water
WARNING: You must verify flow of condensate and make sure the cap is connected properly before
leaving boiler unattended.
Pressure Measure incoming gas pressure (from 3.5" to 14" W.C.)
Pressure Drop Measure drop in pressure on light off (no more than 1" W.C.) Check gas pipe for leaks Check piping for leaks, and verify they are all properly supported Check CO/CO2 Levels
Check levels of CO and CO2 in Exhaust (See Start Up section, Part 10, Fig. 10-1 for ranges) record at high and low fire
ECO (Energy Cut Out) Check continuity on Flue and Water ECO, replace if corroded Thermistors Check wiring, verify through ohms reading (see chart part 14 Fig. 14-3) Check List
Verify that you have completed the entire check list WARNING: FAILURE TO DO SO COULD RESULT IN DEATH OR SERIOUS INJURY.
Owner Review with the owner what you have done
INIT INIT INIT INIT
Tech Sign Off
DATE DATE DATE DATE
* NOTE : CONTINUE MAINTENANCE BEYOND THE 4TH YEAR IS REQUIRED ON A YEARLY BASIS.
Condensate Gas Combustion Safeties
Date last completedInspection Activities
Final Inspection
GAS-FIRED HOT WATER SUPPLY BOILER Boiler Manual
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