MLCS Marvel 60 & 62 Router instructions TO AVOID CONFUSION DURING INSTALLATION follow steps 1 through 5 listed below Step 1. Remove pages 2 through 6 from book Step 2. Remove your router install pages Step 3. Return extra pages to box Step 4. For smoothest plunging action purchase STP® before installation. SEE PAGE 3 Step 5.
Page 1 METRIC EQUIVILANTS FOR INTERNATIONAL CUSTOMERS Note: The following metric drill bit or wrench sizes may be substituted for all operations other than drilling hole for #30 Dust Cover Insert. 1/8” = 0.125" 3.20mm = 0.126" 3/32" = 0.093 2.4mm = 0.094 5/32" = 0.156" no metric equivilant, this hole must be drilled to 5/32" 7/32" = 0.218" 5.5mm = 0.216" 5/16" = 0.312" 8.0mm = 0.315 21/64" = 0.328" 8.3mm = 0.326" or 8.5mm = 0.334" 1/2" = 0.500" 12.8mm = 0.503 or 13mm = 0.511 11/16"= 0.
All Rights Reserved Washer #7 Brass #46 Washer Bushing #40 Housing #28 Allen Wrench Drive Nut #19 Short three extra included #15 Retainer Allan Screw Locating Pin #18 Drive Nut © 2000-2006 Router Technologies Brass Spring Guide #13 #1 Mainshaft Note; Actual mainshaft length 13 1/2" Collar Set Screw ( 10 / 32 ) Screw #24 Thumb #27 Yellow Magnet O-ring #23 Rubber Set Screw ( 10 / 32 ) Nylon Bushing #10 Black #25 Optional Black #26 Top Drive #22 Rapid #29 Speed Wrench #21 Lead
READ THIS PAGE BEFORE INSTALLATION Page 3 1. Remove Pages From Book Before installation please remove the pages required for your router from this book. Failure to due so can result in referring to the wrong page, confusion and damaged parts! 2. Installation The Router Raizer is designed to make the plunge router easy and enjoyable to adjust . It may appear to be complex and difficult to install, but the plunge router is an easy tool to disassemble and reassemble.
Page 4 Using the #46 Locating Pin Use this pin to simplify locating the Router Raizer access hole required through the original subbase or router table. Locating Hole in Original Subbase Original Subbase or Router Table Using fig 1 support router upside down on bench and place locating pin into bottom of #1 mainshaft head. Secure subbase to router base gently tightening screws. Using a hammer gently tap the subbase over the pin.
Using Paper Drilling Template Router table fence reference line Page 5 1. Place paper template lettering up onto top side of router table or inset plate. 2. Router table fence reference line. Setting this line parallel with the back edge of the router table or insert plate positions the router so the Router Raizer access hole will be drilled out in front of the fence. 3. Center cross hairs.
Page 6 Router Raizer Use Instructions Caution: Always make sure router switch is in the off position, and tool is disconnected from power source when performing maintenance or making any adjustments to either the router or height adjustments to avoid accidental starting of tool which may result in personal injury.
MLCS Marvel 60 NOTE: Check Off Each Step When Done Page 7 TOOLS REQUIRED: Phillips screwdriver, straight screwdriver, hammer, 12.8mm or 1/2" and 8mm drill bits. ROUTER RAIZER PARTS REQUIRED: #1, #7, #9, #10, #12, ( #13 for insallation tool only,) #14, ( three of #15 ) #18, #19, #21, #22, #23, #24, #26, #27, #28, #29, #40 Note: before installation refer to page 26 lead screw update, check parts. NOTE: Cut #1 mainshaft to 13" overall length and lightly debur cut end. Remove height knob assembly ( fig 1).
Page 8 MLCS Marvel 60 8. Select #12 green bushing ( Two #15 retainers ) #21 lead screw, #22 rapid collar, #23 O-ring, #24 thumb screw, fig 7 #26 top drive, #27 yellow set screw, #28 Allen wrench, red grease. Using ( fig 6 ) place grease on threads of #21 lead screw, Place lead screw down #1 mainshaft and thread into #19 short nut until one inch of mainshaft extends above the head #21 lead screw. Alignment of #1mainshaft and #21 screw hex is required ( fig 7 ).
Refer to pages 4-5-6 before using template Page 9 Additional Templates Available on Website Sub-base mounting holes Router table fence reference line Router Raizer Access Point Router Raizer Access Point Drill .500" hole through router table insert plate install #30 dust cover insert into .500" hole and press flush with top of insert plate 5/16" reference circle for drilling subbase. 1/2" = .500 .500" reference circle for drilling table top or insert plate.
NOTE: Check Off Each Step When Done MLCS Marvel 62 Page 10 TOOLS REQUIRED: Phillips screwdriver, straight screwdriver, hammer, 1/2" and 5/16" drill bits. ROUTER RAIZER PARTS REQUIRED: #1, #7, #10, #12, ( #13 for installation tool only,) #14, ( three of #15 ) #18, #19, #21, #22, #23, #24, #26, #27, #28, #29, #40 1. Use mainshaft full length. DO NOT SHORTEN FOR THIS ROUTER Separating the Motor Housing fig 1 1. Using ( fig 1).
Page 11 MLCS Marvel 62 Installing #1 Mainshaft 2. Place small amount of included red grease onto both sides of #7 brass washer ,place washer down #1 mainshaft. Slide mainshaft through #12 green bushing until flush with base. Stand base upright place #14 3/16 steel washer onto #1 mainshaft drop into the post. Select #13 hollow spring bushing, place #15 retainer clip teeth up onto the top of the mainshaft. Using #13 hollow guide flange up, advance #15 clip down shaft.
Refer to pages 4-5-6 before using template Page 12 Additional Templates Available on Website Sub-base mounting holes Router table fence reference line Router Raizer Access Point Router Raizer Access Point Drill .500" hole through router table insert plate install #30 dust cover insert into .500" hole and press flush with top of insert plate 5/16" reference circle for drilling subbase. 1/2" = .500 .500" reference circle for drilling table top or insert plate.
