Specifications

Machining Samples
Adaptive machining control: GF2 control
• The electrical-discharge state during rough machining is optimally
controlled to realize ultralow-wear machining
(Note) The length wear ratio will differ according to the type of graphite
electrode, machining details and machining conditions.
Adaptive machining control: GF2 control + Fuzzy control + SS Jump 3
• Rough machining can be stabilized and the speed increased by
using these controls together with the jump control
Ultralow-wear machining
High-speed, deep rib machining
Reducing electrode loading and stabilizing machining
Large-area Machining
Suppressing displacement movement caused by room temperature changes
Thermal displacement compensation function (standard for all Advance models, MA2000 and EA medium-to large-sized models)
Example of die cast mold machining
The graphite electrode is used effectively to attain high
productivity even during electrode fabrication.
GF2 control realizes stable machining and eliminates
excessive wear of the electrode when machining with a
graphite electrode.
• Changes in room temperature around the machine are recognized and
compensated for in real-time
• The machining accuracy during long-time continuous machining is
dramatically improved
• This function's effect is further improved by using the fluid circulation
function during setup
Machining stabilizing jump control: SS Jump 3 (standard for all models)
• This control is effective during jump up operations for flat electrodes on
which a large load is applied for large electrodes
• The load on the electrode is reduced by optimized smoothing of the
jump movement, thereby stabilizing machining and increasing the
speed
• High-accuracy machining can be maintained by reducing the load onto
the Z-axis (spindle)
Model EA28V Advance
Workpiece material SKD61
Electrode material Graphite
Surface roughness
Rz: 15μm Ra: 2.4μm
Machining time 53 hours
Example of pocket machining
Model EA28V Advance (GF2 control)
Workpiece material
SKD61
Electrode material 1 graphite electrode
Machining depth 50mm (2.0")
Surface roughness
Rz: 11μm Ra: 1.9μm
Electrode wear Length wear ratio 0.04%
Machining time 7 hours 6 minutes
(Electrical-discharge machining after rough milling.)
150mm
Displacement
[μm ]
Temperature
[℃]
06
Time[hour]
12
Without thermal displacement compensation
With thermal displacement compensation
Temperature changes
Stable machining accuracy
and high repeatability
Position
Generated
negative pressure
Jump direction
Time
Without SS Jump 3
With SS Jump 3
Jump up
Z-axis
load
Time
Stabilize machining
with a large electrode
Attaining a length
wear ratio of 0.04%
Machining speed
increased by 10 to 20%
Electrode wear
improved by 10 to 20%
(comparison with conventional Mitsubishi Electric EDM)
Machining time(min)
0
10
20
30
40
50
100 200 300
Without GF2
With GF2
Graphite electrode
Tip 1mm, taper 1°, step machining 10mm
Example of rib machining
with graphite electrode
Example of machining a large flat area
Realizing a uniform surface finish even on flat
surfaces.
Model EA28V Advance
Workpiece material SKD61
Electrode material Graphite
Realizing high speed when machining deep or
large workpieces.
Example of machining large molded dies
Model EA40+FP100
Workpiece material S55C
Electrode material Graphite
Surface roughness Rz: 18.0μm
Example of thin-rib machining
Stable machining and low-
wear machining are
realized for thin-rib
machining.
Stable machining of deep workpieces
(130mm), for which fluid treatment is
insufficient, is possible
(electrical-discharge machining after
rough milling).
Example of deep workpiece machining
SS Jump 3
FIT control
Shape expert
GF2 control
Fuzzy control
FP-V
power
supply
FP-V
power
supply
Conventional technology
New technology (GF2)
FP-V power Control unit
Optimally controlling the electrical-discharge state
Model
EA28V Advance (GF2 control specifications)
Workpiece material
SKD61
Machining depth 130mm
Electrode material Graphite
Surface roughness
Rz: 10μm Ra: 1.6μm
Model EA12V Advance (GF2 control)
Workpiece material
SKD11
Electrode material
3 graphite electrodes (tip 0.2mm)
Machining depth 6mm (0.2")
Surface roughness
Rz: 6.0μm Ra: 1.0μm
Machining time 1 hour 36 minutes
Z-axis jump path
Jump down
Electrode-to-
workpiece
pressure
Ultrahigh-performance Machining with Graphite Electrode
GF2 control (option for all Advance models)
High-speed jump
Machining depth(mm)
When machining the die for die-casting parts, such as
automobile engine cases, tall workpieces are machined
with a complex and complicated electrode.
To maintain stable machining, the effect of changes in
the environmental temperature must be suppressed to
a minimum.
7 8
Product Line-up Machining Samples
Total Solutions
Machine Specifications
and Options
Advance Series
Functions and Features
EA Series Functions
and Features
Advance Series
Product Introduction
MA, EA Series
Product Introduction
Advance Control Unit
Tooling
64-bit Control Unit
Power Supply/Control
Specifications
Preparation for
Machine Installation
Precautions










