Specifications

0.2mm/div 0.2mm/div
Machining Samples
Fine High-accuracy Machining
Highly accurate machining shapes
Electrode wear suppression circuit: α-SC circuit (standard for all models)
Ultrafine surface
Example of connector part machining
Narrow pitch positioning on the incorporated connector is essential
for attaining high densities on electrical and electronic parts.
The MA2000 and EA8PV are capable of attaining optimally sharp
corners and fine finishing on high-accuracy connectors for flexible
printed circuit (FPC) board.
• Electrode wear is suppressed when machining a steel workpiece with a
small copper or copper tungsten electrode
• This circuit is effective for multiple set-up machining and shapes
requiring edges
• Compatible with small undersize amounts of 0.03 to 0.07mm per side
(0.0012 to 0.0028")
Ultrafine matte finish circuit: NP2 circuit (standard for EA8PV Advance, MA2000)
• This circuit realizes an ultrafine matte surface of Rz: 1μm (Ra: 0.15μm)
or less
• Rz: 0.4μm (Ra: 0.06μm) is realized with 10×10mm (0.4×0.4")
machining
• Ultrafine electrical-discharge mark is formed with the NP2 circuit
Narrow gap circuit (standard for all Advance models)
• Electrode wear is suppressed when machining a steel workpiece
with a small copper or copper tungsten electrode
• Compatible with small undersize amounts of 0.015 to 0.03mm
per side (0.0006 to 0.0012")
Model
Workpiece material
Electrode material
In-corner R
Surface roughness
Machining time
EA8PV Advance
ELMAX
3 copper electrodes
(electrode undersize 0.05mm (0.002") per side)
0.010mm (0.0004")
Rz: 0.50μm Ra: 0.10μm
45 minutes
Machining of 16 shapes with undersize amount 0.05mm per side
(shape comparison after 16 cuts are made using the same electrode)
Comparison of electrical-discharge marks on optimum
surface machined with PS circuit and NP2 circuit
Without α-SC circuit With α-SC circuit
PS circuit (Rz: 0.7μm) NP2 circuit (Rz: 0.4μm)
Reduces wear by 10 to 20%
(comparison with conventional Mitsubishi Electric EDM)
Reduces wear by 20 to 30%
(comparison with conventional Mitsubishi Electric EDM)
Realizes Rz: 0.4μm
(Ra: 0.06μm)
Machining of four shapes with undersize amount 0.05mm per side
(shape comparison after 4 cuts are made using the same electrode)
Without narrow gap circuit With narrow gap circuit
0.201mm/div0.201mm/div
Rib and Gate Machining
Uniform electrical-discharge gap control:
FIT control (standard for all models)
Examples of rib machining
Both low-wear and high-speed machining are required for rib
machining of die-cast and plastic molds. The discharge of sludge
is especially important.
• A uniform machined surface is easily attained during rib machining
with long thin electrodes, can flex under the normal gap hydraulics,
directly effecting the surface finish
Machining stabilizing jump control:
SS Jump 3
(standard for all models)
• This control is effective during jump up operations, when using an
electrode with low rigidity, such as for thin ribs
• The load on the electrode is reduced by optimized smoothing of the
jump movement, thereby stabilizing machining and increasing the
speed
Model EA12V Advance
Workpiece material NAK55
Electrode material Graphite
Machining depth 70mm (2.8")
Surface roughness Rz: 10μm Ra: 1.7μm
Machining time 7.5 hours
Super-low-wear circuit: SC circuit (standard for all models)
Example of gate machining
The discharge of sludge is especially important for gate
machining, which is required for plastic molds.
• This circuit is effective when machining with copper electrodes,
during which low-wear machining is essential
• The electrode wear is reduced by 10 to 50% during rough machining
with an undersize amount of 0.07mm per side or more (0.0028")
(comparison with conventional Mitsubishi Electric EDM)
• By suppressing the electrode wear and reducing the number of
electrodes used, the total machining time can be shortened and
costs can be reduced
Model EA12V Advance
Workpiece material SKD11
Electrode material Copper
Machining depth 40mm (1.6")
Surface roughness Rz: 5μm Ra: 0.93μm
Machining time 1.3 hours/hole
Cross-section of 4th spool machined hole
Without SC circuit With SC circuit
Without FIT With FIT
High-grade rib machining
High-grade gate machining
Reduces wear by 10 to 50%
(comparison with conventional Mitsubishi Electric EDM)
0.4mm (0.016")
(machining depth 20mm (0.8"))
Position
Z-axis jump path
Generated
negative pressure
Jump direction
Time
Without SS Jump 3
With SS Jump 3
Jump up
Jump down
Z-axis
load
Electrode-to-
workpiece
pressure
Time
5 6
0.125mm
0.074mm
Product Line-up Machining Samples
Total Solutions
Machine Specifications
and Options
Advance Series
Functions and Features
EA Series Functions
and Features
Advance Series
Product Introduction
MA, EA Series
Product Introduction
Advance Control Unit
Tooling
64-bit Control Unit
Power Supply/Control
Specifications
Preparation for
Machine Installation
Precautions










