OC120--1.qxp 24/6/97 12:20 AM Page 1 SPLIT-TYPE,HEAT PUMP AIR CONDITIONERS No. OC120 TECHNICAL & SERVICE MANUAL Series PKH Wall Mounted PKH18FK PKH24FK PKH30FK PKH36FK / / / / PUH18EK PUH24EK PUH30EK PUH36EK CONTENTS 1. FEATURES ···········································2 2. SPECIFICATIONS·································5 3. DATA ·····················································6 4. OUTLINES AND DIMENSIONS··········16 5. WIRING DIAGRAM·····························22 6.
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OC120--1.qxp 24/6/97 12:21 AM Page 3 5. ADVANCED MICROPROCESSOR (1) Easy to Use Microprocessor 1) Ultra-Thin Remote Controller The streamlined, square controller is designed to blend with any kind of interior and the adoption of a sophisticated microprocessor allows you to carry out a wide range of operations easily.
OC120--1.qxp 24/6/97 12:21 AM Page 4 7. HIGH RELIABILITY AND EASY SERVICING In addition to the self-diagnostic function, units are also equipped with a 3-minute time delay mechanism (cooling), an auto restart function, an emergency operation function, a test run switch, etc., to assure high reliability and easy servicing. 8. FOUR-WAY PIPING ACCESS MAKES INSTALLATION LAYOUT EASY Piping on the outdoor unit may be connected from either of four directions: front, rear, side or beneath the base.
OC120--1.qxp 24/6/97 12:21 AM 2 Page 5 SPECIFICATIONS MODELS : PKH18/24/30/36FK Model PKH18FK PKH24FK PKH30FK PKH36FK 18,000 18,600[24,100/25,100] 10,700[16,200/17,200] 5.3 1.79 1.56[3.16/3.46] 1.34[2.94/3.24] 10.1 11.1 7.2 3.5 2.3 PKH18FK 24,000 25,000[30,500/31,500] 14,700[20,200/21,200] 7.0 2.36 2.37[3.97/4.27] 1.92[3.52/3.82] 10.2 10.2 6.8 3.1 2.2 PKH24FK Munsell 3.4Y 7.7/0.8 208/230,1,60 15 12 0.5 7.6/8.4[1.6/1.9] 710-530 640-480 43-35 1 30,000 33,000[39,100/40,500] 19,000[25,100/26,500] 9.
OC120--1.qxp 3 24/6/97 12:21 AM Page 6 DATA MODELS : PKH18/24/30/36FK 1. PERFORMANS DATA 1) COOLING CAPACITY Models Models Airflow (CFM) B.F Outdoor intake air DB temperature(˚F) 75 85 95 115 TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC 71 21.0 14.4 1.56 20.2 13.9 1.69 19.4 13.3 1.84 18.5 12.7 1.99 17.6 12.1 2.15 67 19.5 16.0 1.52 18.8 15.4 1.65 18.0 14.8 1.79 17.1 14.0 1.93 16.3 13.4 2.07 63 18.2 17.4 1.49 17.5 16.7 1.61 16.8 16.
OC120--1.qxp 24/6/97 12:21 AM Page 7 2) HEATING CAPACITY Models Models PKH18FK PKH24FK PKH30FK PKH36FK Airflow (CFM) 710 710 990 990 Auxiliary heater 208V 230V Outdoor intake air WB temperature(˚F) 15 25 35 45 55 65 IWB (˚F) CA PC CA PC CA PC CA PC CA PC CA PC CA PC 75 12.1 1.20 14.1 1.34 16.3 1.49 18.7 1.65 21.4 1.83 23.7 1.99 5.5 1.6 70 12.4 1.16 14.4 1.29 16.7 1.44 19.1 1.59 21.8 1.76 24.1 1.91 65 12.7 1.11 14.7 1.24 17.0 1.38 19.5 1.
OC120--1.qxp 24/6/97 12:21 AM Page 8 2. PERFORMANCE CURVE NOTES : A point on the curve shows the reference point. PKH18FK COOLING CAPACITY PKH18FK HEATING CAPACITY Total capacity (x10 3 Btu/h) 24 SHF=0.82 Indoor intake air WB temperature ( F) 18 71 67 63 Total capacity (x10 3 Btu/h) PKH18FK COOLING CAPACITY 30 12 1.5 Indoor intake air WB temperature ( F) 1.0 023 32 35 45 55 65(67) 75 85 95 105 Total power consumption (kW) 71 67 63 2.0 Indoor intake air DB temperature ( F) 18 2.
OC120--1.qxp 24/6/97 12:21 AM Page 9 NOTES : A point on the curve shows the reference point. PKH30FK COOLING CAPACITY SHF=0.75 36 30 71 67 63 24 indoor intake air WB temperature(¡F) 4.0 71 67 63 3.5 3.0 2.5 2.0 indoor intake air WB temperature(¡F) 0 23 32 35 45 55 65 (67) 75 85 95 105 Outdoor intake air DB temperature(¡F) Total capacity(x10 3 Btu/h) 48 Total power consumption(kW) Total power consumption(kW) Total capacity(x10 3 Btu/h) 42 PKH30FK HEATING CAPACITY 115 42 36 30 24 18 4.
OC120--1.qxp 24/6/97 12:21 AM Page 10 3. CONDENSING PRESSURE AND SUCTION PRESSURE Data is based on the condition of indoor humidity 50%. Air flow should be set at HI. A point on the curve shows the reference point. PKH18FK 86 80 75 70 (psi.G) 100 86 80 75 70 90 Suction pressure Condensing pressure (psi.
OC120--1.qxp 24/6/97 12:21 AM Page 11 Data is based on the condition of indoor humidity 50%. Air flow should be set at HI. A point on the curve shows the reference point. PKH24FK 360 (psi.G) 350 340 330 320 310 300 290 280 270 260 250 240 230 220 210 200 190 180 170 160 PKH24FK Suction pressure Condensing pressure 86 80 (psi.
OC120--1.qxp 24/6/97 12:21 AM Page 12 Data is based on the condition of indoor humidity 50%. Air flow should be set at HI. A point on the curve shows the reference point. PKH30FK PKH30FK 86 80 (psi.G) 110 75 100 70 Suction pressure Condensing pressure (psi.
OC120--1.qxp 24/6/97 12:21 AM Page 13 Data is based on the condition of indoor humidity 50%. Air flow should be set at HI. A point on the curve shows the reference point. PKH36FK Suction pressure 86 80 (psi.G) 90 75 70 80 Condensing pressure (psi.
OC120--1.qxp 24/6/97 12:21 AM Page 14 4. STANDARD OPERATION DATA Models PKH18FK Refrigerant circuit Electrical circuit Item Indoor side Outdoor side PKH36FK Cooling Heating Cooling Heating Cooling Heating Cooling Heating Voltage V 208/230 208/230 208/230 208/230 208/230 208/230 208/230 208/230 Frequency Hz Total input kW 1.79 1.56 2.36 2.37 3.12 3.02 3.44 3.54 Indoor fan current A 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.
OC120--1.qxp 24/6/97 12:21 AM Page 15 5. OPERATING RANGE 1) POWER SUPPLY Min. 198V 1 Phase 60Hz 208/230V Guaranteed voltage range 208V Max.
3-15/16 5/32 1-17/32 32-{15/32 hole for bolt 66-{1/4 hole for tapping screw Wall fixture 1-17/32 B 8-27/32 23/32 3-27/32 1-15/32 2-29/32 A 1-3/16 Knock out hole for piping 1-15/32 2-9/16 7-3/32 Hole for tapping screw 9-7/16 on left-hand side 12-3/8 2-3/8 55-1/8 20-9/16 Auto vane Lower side Drain hose Air intake 2-15/32 Air outlet Liquid pipe Refrigerant pipe.
3-15/16 1-17/32 for bolt 3-27/32 11-5/8 23/32 2-29/32 1-15/32 9-7/16 A 35-7/16 29-17/32 11-1/32 3-19/32 23-7/16 13x3-19/32=(7-3/16) 7-3/32 Range for left rear piping hole rear piping hole 50 Unit center Range for left 8-27/32 23/32 Wall fixture Unit out line Left hand side 2-9/16 C 1-3/16 Air outlet 1-3/16 or more Rear piping hole 12-3/8 3/4 11-7/32 9-21/32 right-hand side Drainage range on Drain hose for left-handside piping 31/32 for left piping Knock out hole Left s
5-7/16 Handle for moving 3-3/4 4 For 10 units or less Rear piping hole 1/2 Rear fresh air intake Side air intake 8 40 11-5/8 1 Air intake Outlet guide installation hole 20-5/18 1-9/16 Drain hole Handle for moving 1 2 34-1/4 Drain hole 1/2x7/8 Oval hoies (standard bolt W3/8(M10) 20-5/8 11-7/8 Air outlet 1/2 1/2 36 Service panel Ground terminal Handie for moving 2-3/8 1/2 R 4 1/ 2-9/16 4-3/4 2-3/8 Front right piping holesdetail figures (refrigerant.
5-7/16 Handle formoving 3-3/4 1/2 Rear piping hole For 10 units or less 12 40 Rear fresh air intake Side air intake 1 6 1/4 11-5/8 Air intake Outlet guide installation hole 1-9/16 Drain hole Handle for moving 1 2 23-1/16 13-9/16 34-1/4 Drain hole 2-1/2x7/8 Oval hoies (standard bolt M10)W3/8(M10) 20-5/8 11-7/8 Air outlet Air intake 19-11/16 Handie for moving Ground terminal 2-3/8 1/2 2-U-shaped notched holes 1/2 R 4 1/ 2-9/16 3/8 4-3/4 2-3/8 36 Note:Allow adequate up
3-3/4 Rear piping hole For 10 units or less 5-7/16 Rear fresh air intake Side air intake 7/8 1/4 13-9/16 Outlet guide installation hole 1-9/16 Drain hole Handle for moving 1 Air intake 20-5/8 2-3/8 20-5/8 12 40 38-3/16 Drain hole 2-1/2x7/8 Oval hoies (standard bolt W3/8(M10) 20-5/8 13-7/8 Air outlet 2-3/8 1/2 Bottom piping hole 2-U-shaped notched holes 1/9/16 4-1/8 Handie for moving Ground terminal 1/2 R 4 1/ 2-9/16 1/2 4-3/4 2-3/8 36 Note:Allow adequate upper clearance
Remote controller Page 21 Unit : mm (PKH series) 3-5/8 POWER — ON AUTO DRY HEAT COOL 2-3/4 CHECK SET TEMP F TIMER OFF AUTO STOP AUTO START HR LOW HIGH AIR SWEEP F HEAT AUTO SET WARMER TEMPERATURE TIMER FAN SPEED MODE 5/8 ON/OFF COOL/DRY COOLER\ HOURS 4-1/4 •CENTRALLY CONTROLLED• S TA N D B Y DEFROST 3-5/8 LOW/HIGH 4-3/4 24/6/97 12:22 AM A AIR UP/DOWN SWING/STOP DISCHARGE CHECK TEST RUN CHECK TEST RUN 5/32 4-3/4 4-3/4 Rear side wiring arrangement opening 1/2 3-9/32 5/16
OC120--1.qxp 5 24/6/97 12:22 AM Page 22 WIRING DIAGRAM MODELS PKH18/24/30/36FK WIRING DIAGRAM L1 POWER SUPPLY ~(1 PHASE) AC208/230V 60Hz L2 GR GRN/YLW 10VAC MF 208V TB5 B LU BRN BRN 3 2 1 30.36FK ON OFF 2 1234 TRANSMISSON WIRES DC12V 1 TB4 3 OR N 2 Y LW 1 TO OUTDOOR UNIT CONNECTING WIRES-POLAR DC12V R.B RT2 1 2 3 RT1 CN2 LCD CN21 LOSSNAY TB6 1 SW17 OFF ON H CN24 BLU GRN/YLW HEATER 1 2 I.
OC120--1.qxp 24/6/97 12:22 AM Page 23 MODELS PUH18EK WIRING DIAGRAM COMPRESSOR CAPACITOR FAN CAPACITOR FUSE<6A> FAN CONTROLLER CRANKCASE HEATER LED COMPRESSOR FAN MOTOR OUTDOOR CONTROLLER BOARD SW1•2•3<0.B> T TB1,3 X11 X12 X13
OC120--1.qxp 24/6/97 12:22 AM Page 24 MODELS PUH24/30/36EK WIRING DIAGRAM COMPRESSOR CAPACITOR FAN CAPACITOR COMPRESSOR START CAPACITOR FUSE<6A> FAN CONTROLLER CRANKCASE HEATER LED COMPRESSOR FAN MOTOR CONNECTING WIRES 12V DC (poler) OUTDOOR CONTROLLER BOARD RESISTOR OUTDOOR COIL THERMISTOR RT <32˚F/15kΩ, 77˚F/5.4kΩ> SW1•2•3 SELECTOR T TRANSFORMER TB1,3 TERMINAL BLOCK X11 CRANKCASE HEATER RELAY X12 COMPRESSOR RELAY RT O.
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OC120--1.qxp 24/6/97 12:22 AM Page 28 HEATING OPERATION A Heat operation NO Intial HEATING Vane setting notch w 11 Heating area w 15 YES NO Vane intial setting Defrost 30 min.
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OC120--1.qxp 8 24/6/97 12:22 AM Page 30 MICROPROCESSOR CONTROL 1.OUTLINE OF MICROPROCESSOR CONTROL INPUT to remote controller ● OFF-ON switching. ● COOL/DRY-AUTO-HEAT selector switching. ● Thermostat setting. ● TIMER mode selector-switching and Timer setting. ● HIGH-LOW fan speed switching. ● AUTO Vane selector (AIR DISCHARGE) switching. ● TEST RUN switching. ● CHECK mode switching. (Self diagnostic trouble shooting) ● Processes and transmits orders.orders.
OC120--1.qxp 24/6/97 12:22 AM Page 31 2. INDOOR UNIT CONTROL 2-1 COOL operation -CENTRALLY CONTROLLEDSTAND BY DEFROST ON POWER CHECK DRY COOL HEAT HEAT CHECK SET TEMP TIMER OFF AUTO STOP AUTO START F TIMER F AUTO RETURN ON/OFF COOL/DRY SET WARMER TEMPERATURE HR LOW HIGH AUTO 1 Press POWER ON/OFF button. 2 Press COOL / DRY button to set operation mode to Cool. NOTE : "Cool" and "DRY" are alternately displayed each time COOL / DRY button is pressed.
OC120--1.qxp 24/6/97 12:22 AM Page 32 (1) Compressor control 1 3-minute time delay To prevent overload, the compressor will not start within 3 minutes after stop. 2 The compressor runs when the room temperature displayed on remote controller is higher than set temperature. The compressor stops when the room temperature displayed on remote controller is equal to or lower than the set temperature. 3 The compressor stops in check mode or during protective functions.
OC120--2.qxp 24/6/97 12:31 AM Page 33 (3) Auto vane control Auto vane position is set to 10degrees discharge at the start-up of COOL operation. It can then be changed by the remote controller. (a) Stop mode (fixed operation) (!) At start-up of COOL operation, the auto vane is set to 10 degrees discharge direction. (@) Discharge direction can be changed with AIR DISCHARGE UP/DOWN botton.
OC120--2.qxp 24/6/97 12:31 AM Page 34 (a) The vane is driven by DC12V motor. (b) Air discharge direction is selected depends on the number of pulse were sended. (c) Before start driving the auto vane, detect the standard position first, output the number of pulse to each air discharge. (d) The speed of the auto vane drive for both open and close are setted at 200 pulse/sec. (e) Method of driving the auto vane.
OC120--2.qxp 24/6/97 12:31 AM Page 35 2-2 DRY operation -CENTRALLY CONTROLLEDSTAND BY DEFROST ON CHECK DRY COOL HEAT CHECK SET TEMP TIMER OFF AUTO STOP AUTO START F HR LOW HIGH F AUTO RETURN CHECK TEST RUN ON/OFF POWER HEAT AUTO COOL/DRY SET WARMER TEMPERATURE TIMER 1 Press POWER ON/OFF button. 2 Press COOL / DRY button to set operation mode to DRY. NOTE : "Cool" and "DRY" are alternately displayed each time COOL / DRY button is pressed.
OC120--2.qxp 24/6/97 12:31 AM Page 36 2-3 HEAT operation -CENTRALLY CONTROLLEDSTAND BY DEFROST ON CHECK DRY COOL HEAT CHECK SET TEMP TIMER OFF AUTO STOP AUTO START F HR POWER HEAT AUTO SET WARMER TEMPERATURE TIMER MODE 1 Press POWER ON/OFF button. 2 Press HEAT button to set operation mode to HEAT. 3 To set desired temperature, press WARMER or COOLER button. "STAND BY" is displayed from HEAT operation start until warm air begins to blow.
OC120--2.qxp 24/6/97 12:31 AM Page 37 (1) Compressor control 13-minute time delay To prevent overload, the compressor will not start within 6, minutes after stop. 2The compressor runs when the the room temperature displayed on remote controller is lower than the set temperature. The compressor stops when the the room temperature displayed on remote controller is equal to or higher than the set temperature. 3The compressor stops in check mode or during protective functions.
OC120--2.qxp 24/6/97 12:31 AM Page 38 (3) Auto vane control (a) STOP mode (fixed operation) (!) The discharge direction at the start-up of HEAT operation is the same as that of the previous operation. (@) The discharge direction can be charged by the remote controller setting. 10° discharge 30° discharge 60° discharge 70° discharge (only for New models) (SWING) (SW5-3:OFF/ON) In the following cases, discharge direction becomes 10° regardless of the remote controller setting.
OC120--2.qxp 24/6/97 12:31 AM Page 39 (6) Indoor coil thermistor abnormality detection An abnormality can be detected during compressor ON, except for the following. ●For the first 30 minutes after the temperature difference between the indoor coil temperature and room temperature enters the RANGE C. ●When the temperature difference enters the RANGE C until it moves to the RANGE B.
OC120--2.qxp 24/6/97 12:32 AM Page 40 2-4 AUTO operation (Automatic COOL/HEAT change over operation) -CENTRALLY CONTROLLEDSTAND BY DEFROST ON TIMER OFF AUTO STOP AUTO START ON/OFF POWER CHECK DRY COOL HEAT HEAT CHECK SET TEMP AUTO COOL/DRY SET WARMER TEMPERATURE F TIMER HR 1 Press POWER ON/OFF button. 2 Press AUTO button to set operation mode to AUTO. 3 To set desired temperature, press WARMER or COOLER button.
OC120--2.qxp 24/6/97 12:32 AM Page 41 2-5 Auto vane control To change the air flow direction, press AIR DISCHARGE UP/DOWN button.
OC120--2.qxp 24/6/97 12:32 AM Page 42 2-6 TIMER operation AUTO STOP ·········The air conditioner stops after the set time lapses. -CENTRALLY CONTROLLEDSTAND BY DEFROST ON CHECK DRY COOL TIMER HR AUTO START ········The air conditioner starts after the set time lapses. COOL/DRY SET WARMER TEMPERATURE F TIMER OFF AUTO STOP AUTO START AUTO HEAT HEAT CHECK SET TEMP ON/OFF POWER AUTO OFF ············Timer is not active.
OC120--2.qxp 24/6/97 12:32 AM Page 43 (1) Indoor coil temperature code During the test run, the indoor coil temperature code from 1 to 15 is displayed on the remote controller instead of room temperature. The code should fall with the lapse of time in normal COOL operation, and should rise in normal HEAT operation.
OC120--2.qxp 24/6/97 4:07 AM Page 44 2-9 Interlock with ventilation system (LOSSNAY) Mr. SLIM/LOSSNAY interlock operation is available by using the optional parts listed below. (1) System organization Relay box (PZ-12RB-E) Relay box Mr. SLIM LOSSNAY LOSSNAY Power supply Mr.
OC120--2.qxp 24/6/97 12:32 AM Page 45 2-10 Dip switch and jumper connector functions Each figure shows the initial factory setting. 1 On remote controller board (1) SW17(Address selector) 1 2 3 4 5 6 7 8 90 ON OFF SW17-1 ~ 6) For address setting SW17-7) When two remote controllers are used, this switch sets the controller function. OFF: The remote controller is set as a main controller. ON: The remote controller is set as a sub controller.
OC120--2.qxp 24/6/97 12:32 AM J1-7) J1-8) J1-9) J1-10) Page 46 Switch for fan speed during thermostat OFF in HEAT operation Provided : EXTRA LOW Not provided : LOW Switch for fan speed during thermostat OFF in HEAT operation. Provided : EXTRA LOW or LOW (set with J1-7) Not provided : Low or HIGH (set with remote controller) Switch for detecting abnormalities in the outdoor unit abnormality detection. Provided : When an abnormality occurs, it is detected.
OC120--2.qxp 24/6/97 12:32 AM Page 47 3. OUTDOOR UNIT CONTROL 3-1 Outdoor fan control The rotational frequency of outdoor fan is phase-controlled according to the outdoor coil temperature. This control allows the cooling operation even with the low outside-air temperature and the heating operation even with the high outside-air temperature. 3-2 Outdoor unit control The outdoor unit turns ON/OFF the cooling/heating operation according to orders given from the indoor unit.
OC120--2.qxp 24/6/97 12:32 AM Page 48 3-5 Defrosting in HEAT mode Defrosting starts. Indoor unit Defrosting stops. ON Indoor fan OFF Auto vane 35degrees(SW5-3 OFF)or 20degrees(SW5-3:ON)discharge direction ON OFF Set direction (Remote controller still displays set direction.) Set direction Outdoor unit ON 4-way valve OFF Bypass valve ON OFF Outdoor fan ON OFF Compressor ON OFF (1) Start conditions A.
OC120--2.qxp 24/6/97 12:32 AM Page 49 (3) Defrost interval The defrost interval time is determined as follows. ● Initial defrost interval is 50 minutes. ● The defrost interval after defrosting depends on the preceding defrosting time as shown below.
OC120--2.qxp 24/6/97 12:32 AM Page 50 3-7 Service functions (1) Compulsory defrositng 1When all of the following conditions are satisfied, pressing SW2 starts the compulsory defrosting. ● During HEAT mode ● The compressor is ON. ● The outdoor coil temperature is being displayed by LED. (Outdoor controller board dip switch SW3-1 : OFF, SW3-2 : ON) ● The outdoor coil thermistor reads 46°F or below.
OC120--2.qxp 24/6/97 12:32 AM 9 Page 51 TROUBLESHOOTING 1.TROUBLE IN TEST RUN Symptom Cause Check points The display “CENTRALLY CONTROLLED” on remote controller does not disappear. 1) Wrong address setting of remote controller/indoor controller board. 2) Timer adapter is connected to the remote controller. 3) Signal transmission error between indoor unit and remote controller. 1) Check the address setting of remote controller and indoor controller. 2) Make sure the timer adapter is used correctly.
OC120--2.qxp 24/6/97 12:32 AM Page 52 2. SELF DIAGNOSTIC FUNCTION WITH REMOTE CONTROLLER 2-1 When malfunction occurs during operation When a malfunction occurs, the indoor and outdoor units stop and the malfunction is displayed on the LCD of the remote controller. (A) ON the set temperature display part, “CHECK” appears, and the unit address and the check code are displayed alternately at one-second intervals.
OC120--2.qxp 24/6/97 12:32 AM Page 53 Check Diagnosis of malfunction Cause Check points code Signal transmitting/receiving During individual unit control 1) Check the transmission wire. EO error 1) Bad contact of transmission 2) Check with another remote controller. If “EO” is (Indoor controller does not wire still indicated, replace the indoor controller respond to remote controller 2) Signal transmitting/receiving cirboard. signal.) cuit is abnormal. If other check code appears.
OC120--2.qxp 24/6/97 12:32 AM Page 54 3.SERVICE DATA INDICATION BY SWITCHES ON OUTDOOR CONTROLLER BOARD Setting dip switchs SW2 and SW3 on the outdoor controller board enables LED to show the output state and check code. Output state is shown by LED lighting, and check code by blinking. SW1 : Turning SW1 ON clears the check code. If SW1 is turned ON while the check code is blinking , the indication changes to output state indication. NOTE : SW1 is usually available independant of SW3 setting.
OC120--2.qxp 24/6/97 12:32 AM Page 55 ˚F 212 3-1 Outdoor coil temperature To obtain data on the outdoor coil temperature, add the number of bits of lighting LEDs, and see the graph below to find the temperature. (Short 238 bits) 176 140 Temperature 104 68 32 -4 -40 (Open 8 bits) 0 50 100 150 200 255 Number of bits 3-2 Fan output step To obtain data on the fan output step, add the number of bits of lighting LEDs, and see the graph below to find the fan rotational frequency.
OC120--2.qxp 24/6/97 12:32 AM Page 56 4. TROUBLESHOOTING ACCORDING TO CHECK CODE Blinking Diagnosis of malfunction LED LD1 Reversed phase Cause Check point Phases A1, A2, and A3 are con- Check the power supply connection. nected improperly. LD2 Open phase LD3 Outdoor coil thermistor is ● Outdoor coil thermistor is abnormal. (Open circuit or short broken. circuit) ● Thermistor was connected incorrectly. LD4 High pressure switch (63H2) function ● 62H2 was badly connected. ● 63H2 was working.
OC120--2.qxp 24/6/97 12:32 AM Page 57 6. WRONG WIRING ON SITE 6-1 Between remote controller and indoor unit If the wire is disconnected between the remote controller and the indoor unit, nothing is displayed on the remote controller when the POWER button is pressed. The beep sound will also not be heard.
OC120--2.qxp 24/6/97 12:32 AM Page 58 7. OTHER TROUBLES AND CAUSES Vanes do not work. t Unit stops after 5 to 20 seconds operation Air discharge display is OFF and air discharge UP/DOWN button does not operate. t t Indoor controller board deems the auto vanes are not attached to the unit. Horizontal anlgle can not be detected. Beep sound is heard, but display is turned OFF. Beep sound is not heard, and display remains OFF. t t t t t Protection function is working.
OC120--2.qxp 24/6/97 12:32 AM 10 Page 59 SYSTEM CONTROL 1. VARIETY OF SYSTEM CONTROL FUNCTIONS 1 Group control with a single remote controller (See page 59.) Unit Unit Unit Remote controller 2 Control using two remote controllers (See page 60.) Unit Unit Unit Many units, installed at different locations, can be started and controlled with a single remote controller. The remote controller can be mounted in a different location using a non-polar two-wire cable, which can be extended up to 500m.
OC120--2.qxp 24/6/97 12:33 AM Page 60 2. GROUP CONTROL WITH A SINGLE REMOTE CONTROLLER A maximum of 50 units can be started in order according to the dip switch settings 2-1 How to wire (1) Connect the remote controller to the double terminal block on the indoor controller board of the master unit (No.0 unit). (See Figure 1.) (2) Connect the double terminal block of the master unit to the double terminal block of No.1 unit. (3) Connect the double terminal block of No.
OC120--2.qxp 24/6/97 12:33 AM Page 61 3. CONTROL USING TWO REMOTE CONTROLLERS : OPTIONAL REMOTE CONTROLLER (PAC-SK47RC) Two remote controllers can be used to control either one unit or a group of units. Units operate according to the latest command from either of the two remote controllers. Before operation, be sure to set one remote controller as the "main controller" and the other as the "sub controller", using dipswitch SW17-7 of the remote controller.
OC120--2.qxp 24/6/97 12:33 AM Page 62 NOTE1 : Install the relay box where it can be serviced easily. NOTE2 : For control circuit wiring, use a wire of No. 14 AWG or a control cable according to the power supply of control circuit. NOTE3 : When the power supply of the control circuit is 220/240V AC, ● Do not connect the control circuit wire to the remote controller cable directly. ● Do not place the control circuit wire and the remote controller cable into the same conduit.
OC120--2.qxp 24/6/97 12:33 AM Page 63 6. MULTIPLE REMOTE CONTROL DISPLAY You can control serveral units with a multiple remote control display,by wiring an optional multipe display adapter (PAC-SA88HA-E) with relays and lamps on the market. 6-1 How to wire (1) Connect the multipe display adapter to the connector CN51 on the indoor controller board. (2) Wire three of the five wires from the multiple display adapter as shown in the figure below.
OC120--2.qxp 11 24/6/97 12:33 AM Page 64 DISASSEMBLY INSTRUCTIONS Indoor unit PKH24FK OPERATING PROCEDURE 1. Removing the lower side of the indoor unit from the installation plate (1) Remove the 2 screws. Hang the indoor unit hangers to the catches on the installation plate. PHOTOS&ILLUSTRATION Figure 1 Hanger of indoor unit Catch of installation plate Metal fixture Screws 2.
OC120--3.qxp 24/6/97 12:56 AM Page 65 OPERATING PROCEDURE (8) Remove the screws of the indoor controller board case, and pull out the indoor controller board case. Then the transformer and the capacitor and relay can be serviced. PHOTOS&ILLUSTRATION Relay Photo 3 Transformer Capacitor Indoor controller board case 5. Removing the vane motor (1) Remove the right side panel. (2) Remove the screw of the electrical parts box cover, and remove the cover.
OC120--3.qxp 24/6/97 12:56 AM Page 66 OPERATING PROCEDURE 8. Removing the lineflow fan and the fan motor (1) Remove the left and right side panels. (2) Remove the grills. (3) Remove the electrical parts box. (4) Remove the drain pan. (5) Loosen the screw that fixes the lineflow fan to the fan motor. (See Photo 7. ) (6) Remove the 4 screws of the motor fixture, and remove the fan motor and the motor fixture at a time (See Photo 8.
OC120--3.qxp 24/6/97 12:57 AM Page 67 13-4 Outdoor unit (PUH18EK) OPERATING PROCEDURE 1. Electrical parts (1) Remove top panel (3 screws in front, 2 screws in rear) (2) Remove cover panel (1 screw). The panel is anchored by clicks to the side panel. Remove by pulling towards you. (3) Remove cover panel (1 screw). The panel is anchored by clicks on the right and left sides. After removing the screw, pull the panel down and remove it by pulling towards you.
OC120--3.qxp 24/6/97 12:57 AM Page 68 OPERATING PROCEDURE 3. Heat Exchanger, Compressor (1) Remove the rear panel (2 screws in front, 1 screw on the side, 3 screws in the rear). Remove the valve bed, and open the rear panel to the rear to remove. NOTE : All panels are clasped, and must be removed by shifting up and down. (2) Remove right side panel (4 screws). (3) Remove rear guard (3 screws). (4) Remove separator support plate (4 screws). (5) Remove motor support (2 screws).
OC120--3.qxp 24/6/97 12:57 AM Page 69 13-5 Outdoor unit (PUH24EK) OPERATING PROCEDURE 1. Electrical parts (1) Remove top panel (3 screws in front, 2 screws in rear) (2) Remove cover panel (1 screw). The panel is anchored by clicks to the side panel. Remove by pulling towards you. (3) Remove cover panel (1 screw). The panel is clasped on the right and left sides. After removing the screw, pull the panel down and remove it by pulling towards you.
OC120--3.qxp 24/6/97 12:58 AM Page 70 OPERATING PROCEDURE 3. Heat Exchanger, Compressor (1) Remove the rear / right side panel (2 screws in front, 1 screw on the side, 3 screws in the rear). Remove the electrical box, valve bed, and open to the rear to remove (anchors attached). (2) Remove right side panel (4 screws). (3) Remove rear guard (3 screws). (4) Remove separator support plate (4 screws). (5) Remove motor support (2 screws). (6) Remove valve bed (5 screws).
OC120--3.qxp 24/6/97 12:59 AM 12 Page 71 PART LIST PKH18FK PKH24FK PKH30FK STRUCTURAL PARTS PKH36FK Part number that are circled not shown in the figure. Q'ty / set No. Parts No. Parts Name Specifications Wiring Remarks Diagram (Drawing No.
OC120--3.qxp 24/6/97 1:00 AM Page 72 PKH-18FK PKH-24FK PKH-30FK PKH-36FK 33 34 24 21 14 Q'ty / set No. 1 2 3 4 Parts No. T7W BOO 762 T7W B01 762 R01 12G 105 R01 16G 105 R01 12G 115 R01 16G 115 R01 12G 114 R01 16G 114 5 R01 005 103 6 R01 12G 103 72 Parts Name FAN MOTOR RUBBER MOUNT RIGHT LINEFLOW FAN LEFT LINEFLOW FAN SLEEVE BEARING Specifications Wiring Remarks Diagram (Drawing No.
OC120--3.qxp 24/6/97 1:00 AM Page 73 Q'ty / set No. Parts No. 7 R01 Z61 102 8 R01 KV5 102 9 10 T7W B02 529 T7W B03 529 R01 12G 223 R01 12G 002 11 R01 16G 002 Parts Name Specifications BEARING MOUNT DRAIN PAN VANE MOTOR AUTO VANE Wiring Remarks Diagram (Drawing No.
OC120--3.
OC120--3.qxp 24/6/97 1:01 AM Page 75 w This part is not shown in the illustration. Q'ty / set No. Parts No. Parts Name Specifications PUH 18EK Wiring Remarks Diagram (Drawing No.) Symbol 1 R01 A00 115 PROPELLER OUTDOOR FUNCTION 1 2 T7W 850 763 FAN MOTOR S6V-85FPH 1 MF 3 T7W A30 315 OUTDOOR CONTROLLER BOARD 1 O.B.
OC120--3.
OC120--3.qxp 24/6/97 1:02 AM Page 77 w This part is not shown in the illustration. Q'ty / set Parts Name Specifications PUH Wiring Remarks Diagram (Drawing No.) Symbol No. Parts No. 1 R01 A00 115 PROPELLER OUTDOOR FUNCTION 2 2 T7W 851 763 FAN MOTOR S6V-60FPP 2 MF1,2 3 T7W A30 315 OUTDOOR CONTROLLER BOARD 1 O.B.
OC120--3.
OC120--3.qxp 24/6/97 1:02 AM Page 79 w This part is not shown in the illustration. Q'ty / set No. Parts No. Parts Name PUH Specifications 30EK 36EK Wiring Remarks Diagram (Drawing No.) Symbol 1 R01 A00 115 PROPELLER OUTDOOR FUNCTION 2 2 2 T7W 852 763 FAN MOTOR VC086DC 2 2 MF1,2 3 T7W A30 315 OUTDOOR CONTROLLER BOARD 1 1 O.B.
OC120--3.qxp 24/6/97 1:03 AM Page 80 PUH18EK STRUCTURAL PARTS Q'ty / set Parts Name Specifications PUH No. Parts No. 1 R01 A08 668 FRONT PANEL 2 R01 A08 661 SERVICE PANEL 1 3 R01 A08 662 SIDE PANEL 1 4 R01 A00 675 FAN GUARD 1 5 R01 A00 641 TOP PANEL 1 6 R01 A00 658 PANEL COVER 1 7 R01 A00 686 BASE ASSEMBLY 1 8 R01 A08 682 REAR PANEL 1 9 R01 A08 698 REAR GUARD 1 18EK 80 OUTDOOR FUNCTION 1 Wiring Remarks Diagram (Drawing No.
OC120--3.qxp 24/6/97 1:04 AM Page 81 PUH24EK STRUCTURAL PARTS Q'ty / set Parts Name Specifications PUH No. Parts No. 1 R01 A00 641 TOP PANEL 1 2 R01 A11 668 FRONT PANEL 1 3 R01 A00 675 FAN GUARD 2 4 R01 A11 661 SERVICE PANEL 1 5 R01 A11 662 SIDE PANEL (LEFT) 1 6 R01 A11 682 REAR PANEL 1 7 R01 A00 658 PANEL COVER 1 8 R01 A11 698 REAR GUARD 1 9 R01 A10 686 BASE ASSEMBLY 1 24EK Wiring Remarks Diagram (Drawing No.
OC120--3.qxp 24/6/97 1:05 AM Page 82 PUH30/36EK STRUCTURAL PARTS Q'ty / set Parts No. 30EK 36EK 1 R01 A14 641 TOP PANEL 1 1 2 R01 A14 668 FRONT PANEL 1 1 3 R01 A00 675 FAN GUARD 2 2 4 R01 A14 661 SERVICE PANEL 1 1 5 R01 A14 662 SIDE PANEL (LEFT) 1 1 6 R01 A14 682 REAR PANEL 1 1 7 R01 A00 658 PANEL COVER 1 1 8 R01 A14 698 REAR GUARD 1 1 9 R01 A14 686 BASE ASSEMBLY 1 1 82 Parts Name PUH No. Specifications Wiring Remarks Diagram (Drawing No.
OC120--3.qxp 24/6/97 1:05 AM 13 Page 83 OPTIONAL PARTS 1.
OC120--3.qxp 24/6/97 1:05 AM Page 84 2-3. How to connect program timer (1) Install the program timer next to the remote controller the same way as the remote controller is installed. (2) Connect the program timer and the remote controller with a 6-wire cable as shown in the figure below 2-wire cable To indoor unit Remote controller Connector CN1 NOTE:While the program timer is connected to the remote controller, the 24hour ON/OFF timer on the remote controller will not operate.
OC120--3.qxp 24/6/97 1:05 AM Page 85 4. MULTIPLE REMOTE CONTROLLER ADAPTER This adapter is needed for remote indication (operation/check). Adapter connection is described on page 69. Part No. PAC-SA88HA-E BRN RED ORN YLW GRN 1 2 3 4 5 5. CENTRALIZED REMOTE CONTROLLER Allows individual or combined control of up to 16 units. When using the PAC-805RC, the program timer adapter (PAC825AD)is also needed. See page 90. Part No. PAC-805RC 113 5-1. Dimensions 23.5 POWER ON/OFF ENGAGED Unit : mm 56.
OC120--3.qxp 24/6/97 1:05 AM Page 86 5-3 Connection method (1) Connections in the power supply cord. 1. Connect the power supply cord to the power supply terminal-block and fix it in-place with a tie-wrap. Connect a single phase 200V AV (220, 230, 240V) to A N. As E is the GND terminal, be sure to ground the earth wire. 2. Connect the transmission line to the transmission terminal-block and fix it in-place with a tie-wrap. Use a Ø1.6 (AWG 14) or above two-wire cable for the transmission line.
OC120--3.qxp 24/6/97 1:05 AM Page 87 6. PROGRAM TIMER ADAPTER This adapter is needed when a program timer(PAC-SK65PT)or a centralized remote controller(PAC-805RC)is used. Part No.
OC120--3.qxp 24/6/97 1:05 AM Page 88 cCopyright 1997 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD. Issued in Jun. 1997. No. OC120 5020 New publication, effective Jun.
3400 Lawrenceville Suwanee Road ● Suwanee, Georgia 30024 Toll Free: 800-433-4822 ● Toll Free Fax: 800-889-9904 www.mrslim.com Specifications are subject to change without notice.