SERVO AMPLIFIERS & MOTORS MELSERVO-J3 A sign of the future Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 (standards for environmental management systems) and ISO9001(standards for quality assurance managememt systems)
MELSERVO-J3 The ever-evolving new Realizing high speeds and high accuracies ■ Tact time improved with high-speed positioning ¡High-speed, high-torque motor HF series ✽Patent pending (Example) 400W 3000r/min ¡The high speed (6000r/min) and high-function speed frequency response (900Hz) shorten positioning times.
generation servo Emerging tuning functions ■ Easy tuning Detailed setting of the response value now possible! Ever-evolving Real time Auto-tuning With Mitsubishi’s original model adaptive control and the ever-evolving auto-tuning function, tuning can be completed just by changing the response setting value!! ■ Precise tuning ¡To suppress vibration at the end of the arm or the residual vibration in the machine Advanced Vibration Control The auto-tuning suppresses Easily eliminates vibration! vibration
Model Configurations ■ For servo amplifier MR-J3- 10 A Mitsubishi general-purpose AC servo amplifier MELSERVO-J3 Series A : General-purpose interface List of compatible motors ✽ Conforms to following standards: EN, UL, cUL Symbol HF-KP 10 20 40 60 70 100 200 350 053, 13 23 43 — 73 — — — HF-SP 1000r/min 2000r/min (Available soon) — — — — — — 52 51 — — 102 81 152, 202 121, 201 352 301 Symbol Power supply None 3-phase 200VAC or single-phase 230VAC (Note) 1 Single-phase 100VAC (in planning stages
Specifications and Characteristics HF-KP series servo motor specifications Servo motor series Models Servo motor model Servo amplifier model Specifications Power facility capacity (Note 1) (kVA) Continuous Rated output (W) running Rated torque (N·m [oz·in]) duty Maximum torque (N·m [oz·in]) HF-KP series (Low inertia, small capacity) HF-KP053(B) HF-KP13(B) MR-J3-10A HF-KP43(B) HF-KP73(B) MR-J3-20A MR-J3-40A MR-J3-70A 0.3 0.3 0.5 0.9 1.3 50 100 200 400 750 0.16 (22.7) 0.32 (45.3) 0.
Specifications and Characteristics HF-SP series servo motor specifications Servo motor series HF-SP2000r/min series (Medium inertia, medium capacity) Models Servo motor model Servo amplifier model Specifications Power facility capacity (Note 1) (kVA) Continuous Rated output (kW) running Rated torque (N·m [oz·in]) duty Maximum torque (N·m [oz·in]) HF-SP52(B) HF-SP102(B) MR-J3-60A MR-J3-100A 1.0 1.7 2.5 3.5 5.5 0.5 2.39 (338.4) 1 4.77 (675.4) 1.5 7.16 (1013.9) 2 9.55 (1352.3) 3.5 16.7 (2364.
Motor Dimensions Unit: mm (inch) ● HF-KP053(B), HF-KP13(B) 5 (0.2) ø30h7 0 (ø1.181 -0.0008 ) 37.1 (1.46) ø8h6 0 (ø0.3150 -0.0004 ) 38.8 (1.53)(Note 3) 36 (1.42) Pin No. 1 2 2 2 Power supply connector KL Brake connector (Note3) Signal name Earth U V W Brake connector pin assignment (Note 3) 1 1 9.5 (0.37) 4 (1. ø46 81 1) Pin No. 1 2 3 4 3 11.7 11.7 (0.46) (0.46) 58.3 (2.30) (Note 3) 18.4 (0.72) 21.5 (0.85) (Note 3) 1 2 3 4 2 Encoder connector 13.7 4.9 (0.54) (0.19) 27.4 (1.
Motor Dimensions Unit: mm (inch) ●HF-SP52(B), HF-SP102(B), HF-SP152(B) 12 (0.47) 55 (2.17) 50 (1.97) 3 (0.12) 45° ø110h7 0 (ø4.331 -0.0014 ) 79.9 (3.15) (Note 3) 50.9 (2.00) (Note 3) ø16 5 (6 ø24h6 0 (ø0.9449 -0.0005 ) (Note 3) 13 (0.51) 62.5 (2.46) Encoder connector (Note 3) CM10-R10P Brake connector CM10-R2P (Note3) (Note 3) ø14 5 (5 .70 9) (Note 3) (Note 3) 4-ø9 (0.354) mounting hole Use hexagonal head bolts M130 (5.12) .49 6) 112.5 (4.43) L 38 (1.50) (Note 3) (Note 3) 20.9 (0.
Special Specifications Special shaft end specifications Motors with the following specifications are available. HF-KP series ● D-cut (Note 1) (50, 100W) 25 (0.98) 1 (0.039) 21.5 (0.85) 20.5 (0.81) ø8h6 (ø0.3150– 00.009 ) Unit: mm (inch) ● With key (200, 400, 750W) Motor series R Variable dimensions Capacity (W) T S R Q W QK QL U Q Y 14h6 5 30 27 5 20 3 3 M4 screw 200, 400 (0.197) (0.5512 – 00.0004 ) (1.18) (1.06) (0.197) (0.79) (0.12) (0.12) Depth: 15mm (0.
Peripheral Equipment (MR-J3-MA) Connections with peripheral equipment Peripheral equipment is connected to MR-J3-A as described below. Connectors, options, and other necessary equipment are available so that users can set up MR-J3-A easily and begin using it right away. Power supply 3-phase 200-230VAC or 1-phase 230VAC (Note 1) Display panel Displays monitoring data, parameters, and alarms. Setting section Parameter settings and monitoring etc. are executed with push buttons.
Servo Amplifier Specifications MR-J3-A type Servo amplifier model MR-J3- 10A Permissible voltage fluctuation 40A 60A Servo amplifier 10A1 20A1 40A1 (in planning (in planning (in planning stages) stages) stages) 3-phase 170 to 253VAC — ±5% max. — 1-phase 200 to 230VAC 50/60Hz — 1-phase 170 to 253VAC 50/60Hz — ±5% max.
Standard Wiring Diagram MR-J3-MA type: Position control operation ● Connection to QD75D (position servo, incremental) Power supply 3-phase 200 to 230VAC (Note 1) MC Always disconnect Power factor the connection across P1-P2 when improvement DC reactor using the FR-BEL. FR-BEL Always disconnect the (option) connection across P-D when connecting the Optional optional regeneration regeneration unit externally.
Standard Wiring Diagram MR-J3-MA type: Speed control operation ● Connection Power supply 3-phase 200 to 230VAC (Note 1) MC Always disconnect Power factor the connection improvement across P1-P2 when DC reactor using the FR-BEL. FR-BEL Always disconnect the (option) connection across P-D when connecting the Optional optional regeneration regeneration unit externally. unit The servo amplifier could be damaged if the optional regeneration unit or power factor improvement DC reactor is incorrectly connected.
Standard Wiring Diagram MR-J3-MA type: Torque control operation ● Connection Power supply 3-phase 200 to 230VAC (Note 1) Servo amplifier MR-J3-MA MC Always disconnect Power factor the connection improvement across P1-P2 when DC reactor using the FR-BEL. FR-BEL Always disconnect the (option) connection across P-D when connecting the Optional optional regeneration regeneration unit externally.
Amplifier Dimensions ● MR-J3-10A, 20A Unit: mm (inch) ø6 (0.236) mounting hole 80 (3.15) 40 (1.57) 135 (5.31) < Terminal arrangement > 6 (0.24) 6 (0.24) L1 L2 CNP1 CN6 CN5 CNP1 L1 L2 L3 CN3 P2 P C D CN1 CNP3 L11 L21 P2 < Mounting screw size > M5 P U C V W CNP2 CN4 CN2L CN2 CHARGE D L11 L21 6 (0.24) 14(0.55) 6 (0.24) Screw size: M4 P1 161 (6.34) 168 (6.61) 156 (6.14) CNP2 L3 N N P1 PE 25.5 (1.00) U When MR-J3BAT is mounted CNP3 V W ● MR-J3-40A, 60A 80 (3.15) 40 (1.
Amplifier Dimensions 6 (0.24) ● MR-J3-200A, 350A Unit: mm (inch) 90 (3.54) 85 (3.35) 45 (1.77) ø6 (0.236) mounting hole < Terminal arrangement > 80 (3.15) L1 195 (7.68) L2 21.4 (0.84) L3 CN6 CN5 CN3 CN1 CNP3 14 (0.55) 6 (0.24) 25.5 (1) 6 (0.24) 78 (3.07) 6 (0.24) P P2 U CNP3 P C D L11 L21 CNP2 CHARGE 168 (6.61) CNP1 U V W N P1 CN4 CN2L CN2 6 (0.24) 156 (6.14) CNP1 L1 L2 L3 N P1 P2 C CNP2 L11 W L21 PE 6 (0.
Options ● Optional regeneration unit Built-in regenerative resistor/ tolerable regenerative power (W) Servo amplifier model MR-J3-10A MR-J3-20A MR-J3-40A MR-J3-60A MR-J3-70A MR-J3-100A MR-J3-200A MR-J3-350A MR–RB032 MR–RB12 MR–RB30 MR–RB32 MR–RB50 Resistance value (Ω) 30 30 30 30 30 30 ✕ ✕ ✕ 100 100 100 100 100 ✕ ✕ ✕ ✕ ✕ ✕ ✕ ✕ 300 300 ✕ ✕ ✕ ✕ 300 300 ✕ ✕ ✕ ✕ ✕ ✕ ✕ ✕ 500 500 40 40 40 40 40 40 13 13 Optional regeneration unit/tolerable regenerative power (W) — 10 10 10 20 20 100 100 Note: The
Options ● Cables and connectors (MR-J3-A type) Optional cables and connectors are shown in the diagram below. Servo amplifier QD75P QD75D AD75P A1SD75P FX2N-20GM FX2N-10GM FX2N-10PG FX2N-1PG 22 Positioning unit 24 CNP1 MR Configurator (Setup software) MRZJW3-SETUP211E 25 CN6 23 Operation panel CN5 CN3 26 Refer to the section “Introductory Parts” in this catalog.
Options ● Cables and connectors Model Protection level MR-J3ENCBLMM-A1-H M=cable length 2, 5, 10m (6.56, 16.40, 32.81 ft) (Note 1) IP65 MR-J3ENCBLMM-A1-L M=cable length 2, 5, 10m (6.56, 16.40, 32.81 ft) (Note 1) IP65 MR-J3ENCBLMM-A2-H M=cable length 2, 5, 10m (6.56, 16.40, 32.81 ft) (Note 1) IP65 MR-J3ENCBLMM-A2-L IP65 MR-J3JCBL03M-A1-L IP20 Item q 10m (32.81ft) or shorter (Direct connection type) w r Encoder cable for CN2 Exceeding 10m (32.
Options ● Cables and connectors Select one of motor power supply cables !0 to !5 for use Item !2 Exceeding 10m (32.81ft) (Relay type) !3 Select one of motor brake cables for use Power supply cable for HF-KP series motor Lead out in opposite direction of motor shaft MR-PWS2CBL03M-A1-L Cable length 0.3m (0.98 ft) (Note 1) MR-PWS2CBL03M-A2-L Cable length 0.3m (0.
Options ● Battery (MR-J3BAT) The servo motor’s absolute value can be maintained by installing a battery in the servo amplifier. There is no need to install the battery when your servo system is used in an incremental mode. Appearance Installation method Insert the connector into CN4. Model: MR-J3BAT Nominal voltage: 3.6V Nominal capacity: 2000mAh Lithium content: 0.
Introductory Parts To order the following products, contact the relevant manufacturer directly. ● Personal computer communication cable Item Protection level Model Description RS-422 cable FA-T-RS40S — DSV-CABV — RS-422/RS-232C conversion cable RS-422/RS-232C converter Amplifier-side connector RS-232C cable Manufacturer: MITSUBISHI ELECTRIC ENGINEERING COMPANY LIMITED Personal computer-side connector Manufacturer: Diatrend Corp.
Introductory Parts ● Motor power supply connector Item Motor power supply-side connector Protection level Model JN4FT04SJ1 (plug) IP65 ST-TMH-S-C1B-100-(A534G) (socket contact) Description Applicable cable example Wire size: 0.75mm2 (AWG19) Completed cable outer diameter: φ6.2 ± 0.3mm (φ0.244 ± 0.012 inch) (Vinyl jacket cable FV4C (SP3866W-X) Manufacturer: Japan Aviation Electronics made by KURABE INDUSTRIAL CO.
MR-J3 basic configuration MR-J3 basic configurations using the Mitsubishi options are shown below. When using a servo motor with no electromagnetic brake, parts No.1 to No.5 shown below are required. When using a servo motor with an electromagnetic brake, parts No.1 to No.6 shown below are required. < For low inertia, small capacity motor HF-KP series > No. Item Model 1 Servo amplifier MR-J3-MA 2 Servo motor HF-KPM(B) 3 CN1 connector MR-J3CN1 Encoder cable: Select one from (1) to (8) below.
Peripheral Equipment ● Power factor improvement reactor (FR-BEL, FR-BAL) This reactor enables users to boost the servo amplifier’s power factor and reduce its power supply capacity. The power factor improvement effect of the DC reactor (FR-BEL) is higher than the AC reactor (FR-BAL), the size is compact and light, and the wiring is easy (The AC reactor uses six wires, and the DC reactor uses two wires). Use of the DC reactor is recommended.
Peripheral Equipment ● Electric wires, circuit breakers, magnetic contactors Magnetic contactor Circuit breaker Servo amplifier Electric wire size (mm2) L1, L2, L3, P1, P2, (Note 2) L11, L21 P, C (Note 2) U, V, W, MR-J3-10A 30A frame 5A MR-J3-20A 1.25 30A frame 10A MR-J3-40A (AWG16) S-N10 2 (AWG14) 1.25 2 MR-J3-60A (AWG16) (AWG14) 30A frame 15A MR-J3-70A 2 (AWG14) MR-J3-100A S-N18 30A frame 20A 3.5 (AWG12) 3.5 (AWG12) MR-J3-200A S-N20 30A frame 30A 5.5 (AWG10) 5.5 (AWG10) MR-J3-350A Notes: 1.
Using a Personal Computer Servo support software MR Configurator (Setup software) and capacity selection software are available as support softwares to improve usability. ● Compatible personal computer IBM PC/AT compatible model running with the following operation conditions.
Using a Personal Computer Servo support software ● MRZJW3-SETUP211E (Setup software) This software makes it easy to do setup, tuning, monitor display, diagnostics, reading and writing of parameters, and test operations with a personal computer. User-satisfying functions that enable the balance with the machine system, optimum control and short start up time are available. ● Features (1) This software can set up easily and tune your servo system with a personal computer.
Using a Personal Computer Improved accuracy! Improved usability! [Machine analyzer operation] window [Gain search] window When the [Start] button is pressed, the servo motor is automatically oscillated, and the machine system’s frequency characteristics are displayed. The frequency characteristics that could only be analyzed in a range between 0.1 and 1kHz can now be analyzed in a range between 0.1 and 4.5kHz. Use this also as a tool to comprehend the machine system’s characteristics.
Cautions Concerning Use To ensure safe use • To ensure the safe and proper use of the product, we ask that you read the instruction manual and “MR-J3 INSTRUCTION MANUAL” prior to its use. • These products are not designed or manufactured for use in machinery and systems where people’s safety is at stake.
Cautions Concerning Use Operation • When a magnetic contactor (MC) is installed on the amplifier’s primary side, do not perform frequent starts and stops with the MC. Doing so could cause the amplifier to fail. • When a trouble occurs, the amplifier’s safety features are activated, halting output, and the dynamic brake instantly stops the motor. If free run is required, contact Mitsubishi about solutions involving servo amplifiers where the dynamic brake is not activated.
Safety Warning To ensure proper use of the products listed in this catalog, please be sure to read the instruction manual prior to use. L(NA)03017 A 0403 Printed in Japan (MDOC) New publication, effective March 2004 Specifications subject to change without notice.
