MITSUBISHI ELECTRIC Servo Amplifiers & Motors MELSERVO MR-J2SUPER Technical Catalogue 2002
The Servo Intelligence: MR-J2-Super ogy l o n h c e t o v Ser ore m s e o d t a h t The Mitsubishi Electric servo product line meets the demands for miniaturization and constantly decreasing cycle times for servo drives at the same time. It provides the highest synchronization, extreme accuracy, and shortest positioning times. Its name is our program: MR-J2-Super.
CONTENTS SERVO AMPLIFIERS MELSERVO MR-J2S AND SERVO MOTORS BASICS SYSTEM DESCRIPTION 웇 Introduction of the MELSERVO MR-J2S servo motors and amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 웇 System configuration and peripheral equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 웇 Model specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SYSTEM DESCRIPTION Overview of all Features DIN ISO 9001 / EN 29001 Zertifikat: 09 100 4371 R Torque BASICS Position A B Speed C R Compliant and safe Fully equipped Easy operation Satisfies global industrial standards Absolute encoder as standard Model adaptive control The MR-J2S can be used with the confidence of knowing it satisfies global industrial standards, including EN and UL.
SYSTEM DESCRIPTION MELSERVO J2-Super Series Embodying an ever more exacting pursuit of higher performance and ease of use. The culmination of Mitsubishi servo technology is realized in the new J2-Super general-purpose AC servo. In addition to being a global product that satisfies EN, UL, and other global industrial standards, the J2-Super’s wide range of applications elevates the AC servo playing field to a new plane.
SYSTEM DESCRIPTION Servo Amplifiers MELSERVO J2-Super Features High-performance CPU MELSERVO amplifiers can be used for global applications for superb operation in the toughest environments. The application of a high-performance CPU has enhanced response significantly. The speed loop frequency was raised to 550 Hz or more (more than 2 times faster than previous models). Thus the MR-J2Super series are the best units for use in high-speed positioning applications.
SYSTEM DESCRIPTION Control Functions with Enhanced Tuning Technology Estimated value Actual load inertia moment ratio 30 20 10 0 0 5 10 15 Start Time (s) HC-MFS13 advanced real-time auto-tuning (unbalanced load, high friction) Estimated value Actual load inertia moment ratio Separate wiring for the control power supply 30 Load inertia moment ratio Wiring of the control power supply is separated from that for the main circuit power supply.
SYSTEM DESCRIPTION User-friendly Operation BASICS Personal computer interface The MR-J2S comes with RS232C/RS422 serial communications as a standard feature, enabling users to connect a personal computer to the MR-J2S. Using a personal computer makes it possible to run the optional setup software which enables the user to setup the servo in an easy and comfortable way.
SYSTEM DESCRIPTION Connections with Peripheral Equipment Peripheral equipment is connected to the MR-J2-Super as shown below. Connectors, options, and other necessary equipment are available to allow users to easily to setup the MR-J2S and begin using it right away.
SYSTEM DESCRIPTION Applications and Motor Models Model designation Features BASICS Low inertia K Larger motor inertia moment makes this unit well suited for machines with fluctuating load inertia moment or machines with low rigidity such as conveyors.
SYSTEM DESCRIPTION The recommended combinations of servo amplifiers and servo motors are listed in the table below. For further details to the servo amplifiers please refer to page 22. The detailed specifications of all servo motors are listed on pages 13 to 16.
SYSTEM DESCRIPTION Model Designation of Servo Motors Series HC-KFS Series HC-SFS Series HC-RFS BASICS Series HC-MFS HC-KFS 앮 앮 앮 Series HC-MFS HC-KFS HC-SFS HC-RFS Code Rated output [W] Code Rated output [W] Code Rated output [W] 05 50 5 500 20 2000 1 100 7 750 30 3000 2 200 10 1000 50 5000 4 400 15 1500 70 7000 Code Rated speed [rpm] 2 3 2000 3000 Code Electromagnetic brake — — B 쏹 Model Designation of Servo Amplifiers MR-J2S-10A und 20A MR-J2S-40A–100A MR-J
SERVO MOTORS 왎 HC-KFS (B) Series Servo Motor Specifications HC-KFS053 (B) HC-KFS13 (B) HC-KFS23(B) HC-KFS43 (B) HC-KFS73(B) Servo amplifier model MR-J2S-10A/B MR-J2S-10A/B MR-J2S-20A/B MR-J2S-40A/B MR-J2S-70A/B Power facility capacity [kVA] 0.3 0.3 0.5 0.9 1.3 50 100 200 400 750 0.16 0.32 0.64 1.3 2.4 Maximum torque [Nm] 0.48 0.95 1.9 3.8 7.
SERVO MOTORS 왎 HC-MFS (B) Series Servo Motor Specifications Servo motor model HC-MFS053 (B) HC-MFS13 (B) Servo amplifier model MR-J2S-10A/B MR-J2S-10A/B MR-J2S-20A/B MR-J2S-40A/B MR-J2S-70A/B Power facility capacity [kVA] 0.3 0.3 0.5 0.9 1.3 HC-MFS43 (B) HC-MFS73 (B) 50 100 200 400 750 0.16 0.32 0.64 1.3 2.4 Maximum torque [Nm] 0.48 0.95 1.9 3.8 7.
SERVO MOTORS 왎 HC-SFS Series Servo Motor Specifications Servo amplifier model Power facility capacity [kVA] Rated output [kW] Continuous characteristics HC-SFS52 (B) HC-SFS102 (B) HC-SFS152 (B) HC-SFS202 (B) HC-SFS352 (B) HC-SFS502 (B) HC-SFS702 (B) MR-J2S-60A/B MR-J2S-100A/B MR-J2S-200A/B MR-J2S-200AB MR-J2S-350A/B MR-J2S-500A/B MR-J2S-700A/B 1.0 1.7 2.5 3.5 5.5 7.5 10 0.5 1.0 1.5 2.0 3.5 5.0 7 33.4 2.39 4.78 7.16 9.55 16.7 23.9 Maximum torque [Nm] 7.
SERVO MOTORS 왎 HC-RFS Series Servo Motor Specifications (Low Inertia) Servo motor model HC-RFS103 (B) HC-RFS153 (B) Servo amplifier model MR-J2S-200A/B MR-J2S-200A/B MR-J2S-350A/B MR-J2S-500A/B MR-J2S-500A/B Power facility capacity [kVA] 1.7 2.5 3.5 5.5 7.5 Rated output [kW] HC-RFS353 (B) HC-RFS503 (B) 1 1.5 2 3.5 5.0 6.37 11.1 15.9 3.18 4.78 Maximum torque [Nm] 7.95 11.9 15.9 27.9 39.
SERVO MOTORS 왎 Braked Motor Specifications The wide variety of servo motors allows the user to choose a motor that suits best the according task. BASICS For applications requiring the motor shaft to be hold in a specific position (e.g. vertical lift applications), all offered motors are available with an electromagnetic brake.
SERVO AMPLIFIERS Operating Elements Easier to operate than ever before BASICS The display and setting sections are easy to operate. And with the advanced features it encorporates, the MR-J2S is easy to start up. MODE UP DOWN SET Mode: Used to switch between display modes Up/ Down: Used to change display content and re-enter parameter data Set: Used to set parameters for auto-tuning and for switching to the test screen Display: 5-digit, 7-segment display panel.
SERVO AMPLIFIERS Operation / Menu Guide to the Display Pressing the MODE button causes the display mode to change one step at a time in the sequence illustrated below. BASICS Button Mode Diagnosis Alarm Basic parameters Expansion parameters 1 Expansion parameters 2 Cumulative feedback pulses [pulse] Sequence Current alarm Parameter No. 0 Parameter No. 20 Parameter No. 50 Motor speed [r/min.] External I/O signal display Last alarm Parameter No. 1 Parameter No. 21 Parameter No.
SERVO AMPLIFIERS Test Operation Mode The operation of the servo amplifier and servo motor can be checked before wiring the signal wires. BASICS 앬 Test operation mode 1: Operation without commands The motor can be operated even without speed/position commands, start signals, or other external signals. This enables users to test the servo alone, prior to the fabrication of a control panel, and to confirm the operation of the machine.
SERVO AMPLIFIERS Protective Functions/ Safety Features/ Alarms and Warnings Alarms Warnings OFF the power to the transistor base. When this happens, the dynamic brake is activated and stops the motor. An alarm number is displayed on the servo amplifier or personal computer. After eliminating the cause, close the reset terminal (RES) or turn OFF the control power and reset. BASICS The J2 servo amplifier possesses the safety features described below.
SERVO AMPLIFIERS BASICS 왎 Specifications of Servo Amplifiers MR-J2S-첸A MR-J2S-첸A are general purpose servo amplifieres with analog input and pulse train interface as a standard. The following table provides a complete overview on all MR-J2S-첸A servo amplifieres.
SERVO AMPLIFIERS 왎 Specifications of Servo Amplifiers MR-J2S-첸B MR-J2S-첸B are designed for SSCNET connection in combination with Mitsubishi MELSEC A series or MELSEC System Q series motion controllers. The motion controllers and servo amplifiers can be linked via the high-speed network SSCNET. Through SSCNET connection, the MR-J2S-B series system deliveres high reliability and less wiring. SSCNET series systems brings you the best in modern motion control application.
SERVO AMPLIFIERS Position Control Mode/ Connection to QD75P/QD75D (position servo, incremental) Make up a sequence which switches off the MC at alarm occurence or emergency stop.
SERVO AMPLIFIERS Position Control Mode/ Connection to A1SD75P (position servo, absolute) A1S62PN + 24 24G FG VDD COM SG SG 3 13 10 20 ABSbit0 ALM VDD EMG VDD LSP LSN 4 19 6 18 3 15 3 16 17 SON ABSM ABSR RES 5 8 9 14 BASICS 600mA MR-J2S-A CN1B A1SHCPU A1SX80 0 1 2 3 4 5 6 7 COM 8 9 A B C D E F COM ABS data bit 0 ABS data bit 1/zero speed ABSbit1 Readying to send data/limiting torque ABSbusy Trouble Alarm reset Emergency stop Servo ON Home position return Upper limit Operation mode I Opera
SERVO AMPLIFIERS Speed Control Mode Make up a sequence which switches off the MC at alarm occurence or emergency stop. A MR-J2SL1 I> L1 L2 I> L2 V L3 I> L3 W L11 PE L21 PE C Optional brake resistor 햵 U M 24 V DC TE2 BASICS Power supply Servo motor TE1 D EMG B2 P CN1A / Speed selection 1 RA5 Ready COM SP1 SG 9 8 10 RD 19 SA 18 SG 20 / CN2 RA4 Speed reached B1 To be shut off when servo-on signal switches off or alarm signal is given.
SERVO AMPLIFIERS Torque Control Mode Make up a sequence which switches off the MC at alarm occurence or emergency stop. MR-J2S- A L1 I> L1 L2 I> L2 V L3 I> L3 W L11 PE L21 PE C Optional brake resistor 햵 U 24 V DC D EMG CN1A / Speed selection 1 RA4 Ready 9 8 10 RD 19 SA 18 SG 20 / CN2 B1 B2 P COM SP1 SG To be shut off when servo-on signal switches off or alarm signal is given.
SERVO AMPLIFIERS 1a. Digital input interface DI-1 (source logic) 1b. Digital input interface DI-1 (sink logic) Supply signal with a miniature relay or an open collector transistor (Tr). Supply signal with a miniature relay or an open collector transistor (Tr). BASICS SG 24 V DC VDD 4,7 kΩ COM 4,7 kΩ COM about 5 mA about 5 mA SON, etc. SON, etc. Tr Tr VDD SG 24 V DC 2.
SERVO AMPLIFIERS 4a. Encoder pulse train output interface DO-2 4b. Encoder pulse train output interface DO-2 Differential mode Open collector mode Servo amp. Servo amp. 150 Ω LAR (LBR, LZR) OP LG LG SD SD 5. Analog input interface 6. Analog output interface Servo amp. Servo amp. Output: ±10 V / 1 mA Input inpedance approx. 10 kΩ 1k Ω 2k Ω BASICS Max. output current: 35 mA LA (LB, LZ) +15 V DC MO1 (MO2) P15R A VC, etc.
SERVO AMPLIFIERS Terminal Assignment Terminal block BASICS Signal AC power supply Motor output Regenerative brake resistor, brake unit Ground Symbol Terminal L1, L2, L3 TE1 Description Connect to a 3-phase 200 – 230 V 50/60 Hz or 1-phase 230 V 50/60 Hz (≤ 750 W) commercial power supply. L11, L21 TE2 Connect to a 1-phase 200 – 230 V 50/60 Hz commercial power supply. Supply power from the same source as that for L1, L2, and L3. Turn ON before or simultaneously with L1, L2, and L3.
SERVO AMPLIFIERS BASICS Notes (table page 30) 쐃 I = Input signal, 0 = output signal, – = others (e.g. power) P = position control mode, S = speed control mode, T = torque control mode, P/S = positioning/speed control change mode, S/T = speed/torque control change mode, T/P = torque/position control chnage mode 쐋 Set parameter no. 45 to use CR. Set parameter no. 47 to use PC. Set parameter no. 48 to use TL. 쐂 By setting parameters no. 43 to 48 to make TL available, TLA can be used.
SERVO AMPLIFIERS Standard Wiring Diagram for Serial Bus Version (MR-J2S-첸B) MC 햻 BASICS Power supply Make up a sequence which switches off the MC at alarm occurence or emergency stop.
SERVO AMPLIFIERS Connections with peripheral equipment The SSCNET network delivers high reliability and less wiring. SSCNET series systems brings you the best in easy-to-use motion control applications. Further information on the motion control systems by Mitsubishi Electric is included in the Technical Catalogues to motion controllers of the series MELSEC A and MELSEC System Q. BASICS The figure below shows the linking of a motion controller system.
OPTIONS AND PERIPHERAL EQUIPMENT 왎 Cables and Connectors (MR-J2S-첸A series) BASICS HC-SFS, HC-RFS servo motor 햵햻 햶 Positioning unit 햷 햸 CN1A CN1B 햹 햿헀헁 Operation panel CN2 CN3 헂 Servo motor: MC-KFS HC-MFS 햽햾 햲 Cable attached to motor (0.3 m) 햳햺 햴 Item Description Encoder cable for 햲 HC-KFS, HC-MFS series motors Model Amp.-side connector Junction connector Length Art. no.
OPTIONS AND PERIPHERAL EQUIPMENT Description Model CN1 connector 햸 Junction terminal block cable For CN1 For CN3 Personal computer 햷 communications cable Length Art. no. — — 55912 MR-J2TBL첸M Cable lenght in 첸: — 0.5, 1 m 0,5 m 1m 61216 61218 MR-CPCATCBL3M — 3m 55910 MR-J2CN1 Amp.-side connector 햶 Protection 쐏 (set contents are 2 pcs.) Junction terminal block side connector Amp.-side connector Amp.
OPTIONS AND PERIPHERAL EQUIPMENT 왎 Cables and Connectors (MR-J2S-첸B series) Motion controller/ positioning module CN1A CN1B 햹 CN1A CN1B 햸 Terminal connector BASICS 햷 햶 CN2 CN3 CN2 CN3 Servo motor 햽햾 HC-SFS, HC-RFS servo motor 햲 Cable attached to motor (0.3 m) 햵햻 햴 햿헀헁 헂 햳햺 Item Description Encoder cable for 햲 HC-KFS, HC-MFS series motors Model Amp.-side connector Junction connector Length Art. no.
Item Description Controller side connector Model Amp.-side connector Length Art. no. Cable depends on the controller/ positioning — module used (please refer to the tech. catalogue) Protection 0.5 m 1m 5m 70009 86733 70006 MR-CPCATCBL3M 3m 55910 MR-J2HBUS첸M Cable lenght in 첸: — 0.5, 1, 5 m 0.
OPTIONS AND PERIPHERAL EQUIPMENT 왎 Battery (MR-BAT) BASICS The servomotor's absolute value can be maintained by installing the MR-BAT battery in the servo amp. There is no need to install the battery when using the servomotor in incremental mode. Battery Application Art. no. MR-BAT Buffering amp data 103862 LITHIUM BATTERY 왎 Junction Terminal Block (MR-TB20) All signals can be wired to this junction terminal block without a connection to CN1.
OPTIONS AND PERIPHERAL EQUIPMENT 왎 Noise Filters V1 W1 For complying with the EMC directives of the European Community regarding the electromagnetic compatibility, the servo amplifiers have to be equipped with a noise filter across the input circuit. Additionally it has to be installed and wired according to the EMC directives. Filter The filter units are designed to reduce mains conducted RFI emissions to meet the European standard EN 55022 A/B.
OPTIONS AND PERIPHERAL EQUIPMENT 왎 MELSEC A/Q Positioning Units Positioning units A(1S)D75P(M)/QD75P(D) The following MELSEC positioning controllers are available for the MR-J2S-A (or B) series servo-amplifiers. Choose the unit that best fits your operating objectives and system size. All units are compatible with the MELSEC A and System Q series PLC's. A high precision, highly functional positioning unit that uses a 32-bit RISC chip.
OPTIONS AND PERIPHERAL EQUIPMENT 왎 MELSEC FX Positioning Units The FX series allows the user to select a model suitable to the positioning application, from simple reciprocating motion with one speed to complicated simultaneous control of two axes. For further details please refer to the appropriate technical catalogues (see page 2).
DIMENSIONS 왎 Servo Motors HC-KFS and HC-MFS Series HC-KFS053 (B), HC-KFS13 (B), HC-MFS053 (B), HC-MFS13 (B) L 42 25 2,5 21,5 5 40 2 x ø4,5 BASICS 40,5 ° 45 1 3 2 4 6,8 KL 9,9 65,5 25,2 ø4 6 35,7 28,7 ø8h6 ø30h7 A 1 4 2 5 3 6 A Power supply lead Encoder cable unit: mm 20 Model A L [mm] KL [mm] HC-KFS053 (B) HC-MFS053 (B) 81.5 (109.5) 29.5 HC-KFS13 (B) HC-MFS13 (B) 96.5 (124.5) 44.5 Dimensions for motors with brakes in brackets ( ).
DIMENSIONS 왎 Servo Motors HC-SFS Series HC-SFS52 (B) – HC-SFS152 (B) L 55 12 130 3 45° BASICS ø110h7 45 ø1 G F E ø1 65 A H D B C 111 81,5 ø24h6 50 19,5 KL 41 Encoder connector Power supply connector unit: mm Model L [mm] KL [mm] HC-SFS52 (B) 120 (153) 51.5 HC-SFS102 (B) 145 (178) 76.5 HC-SFS152 (B) 170 (203) 101.5 Dimensions for motors with brakes in brackets ( ). HC-SFS202 (B)– HC-SFS702 (B) 79 L 18 39,5 176 45° 3 75 U 30 ø2 00 ø2 A V A G E D B B C W 19.
DIMENSIONS 왎 Servo Motors HC-RFS-Series HC-RFS103 (B), HC-RFS153 (B), HC-RFS203 (B) L 100 45 10 39,5 3 45° 4 x ø9 ø95h7 ø24h6 BASICS 40 ø1 35 96 81,5 15 ø1 19,5 KL E U V G F A 41 H B D C W Encoder connector Power supply connector unit: mm Model L [mm] KL [mm] HC-RFS103 (B) 147 (185) 71 HC-RFS153 (B) 172 (210) 96 HC-RFS203 (B) 197 (235) 121 Dimensions for motors with brakes in brackets ( ).
DIMENSIONS 왎 Servo Amplifiers BASICS MR-J2S-10A/B, MR-J2S-20A/B 4 50 6 ø6 MITSUBISHI MELSERVO MR-J2S-20B 70 135 20 6 MITSUBISHI MELSERVO MR-J2S-20B OPEN C N 3 C N 1 A C N 1 B C N 2 E N C C N 3 ( ( ) C N 2 E N C 156 C N 1 B ) C N 1 A 168 OPEN L1 L2 L3 TE1 U W V 6 unit: mm PE 7 6 TE2 MR-J2S-40A/B, MR-J2S-60A/B 4 70 70 6 MITSUBISHI MELSERVO MR-J2S-20B 135 MITSUBISHI MELSERVO MR-J2S-20B OPEN C N 3 C N 1 A C N 1 B C N 2 E N C C N 3 ( ( ) C N 2 E N C 168 C
DIMENSIONS BASICS MR-J2S-70A/B, MR-J2S-100A/B 6 70 70 6 MITSUBISHI MELSERVO 190 20 22 ø6 MITSUBISHI MELSERVO MR-J2S-20B MR-J2S-20B OPEN C N 3 C N 1 A C N 1 B C N 2 E N C C N 3 ( ( ) C N 2 E N C 168 C N 1 B ) C N 1 A 156 OPEN L1 L2 L3 TE1 V W 6 U 7 PE TE2 6 22 42 6 unit: mm MR-J2S-200A/B, MR-J2S-350A/B 90 MITSUBISHI MELSERVO MR-J2S-20B 70 195 20 78 6 6 6 MITSUBISHI MELSERVO MR-J2S-20B OPEN OPEN C N 1 B C N 2 E N C C N 3 C N 2 E N C C N 3 ( ( ) 1
DIMENSIONS MR-J2S-500A/B 130 6 (70) 118 6 5 BASICS MITSUBISHI MELSERVO OPEN MITSUBISHI MELSERVO MR-J2S-20B MR-J2S-20B OPEN OPEN C N 2 E N C C N 3 TE1 C N 1 A C N 1 B C N 2 E N C C N 3 TE1 ( ( ) C N 1 B ) C N 1 A 235 250 200 20 7,5 2 x ø6 N.P. N.P.
DIMENSIONS 왎 Noise Filters MF-2F230-007.230 71 51 21 45 BASICS M5 169 156 135 L1 N Unit: mm L1’ N’ MF-3F230-010.230 to MF-3F230-050.230 B E T M5 PE Type H B T D E F MF-3F230- 168 010.230 45 135 156 36 140 MF-3F230- 168 025.230 75 195 156 60 140 MF-3F230- 250 050.230 75 200 235 45 222 H D F L1 L2 L3 PE M5 L1, L2, L3 Unit: mm 왎 Brake Resistors RFH75 – RFH-400 12 36 7 20 4,6 12 Type MR-RFH75-40 MR-RFH220-40 MR-RFH400-13 MR-RFH400-6.
DIMENSIONS 왎 Transformers H BASICS UI : UA = 400 V :230 V d L1 L3 L2 T B Type Power [kVA] ([kW]) ∅ Terminal [mm²] B [mm] T [mm] H [mm] L1 [mm] L2 [mm] L3 [mm] d [mm²] Weight [kg] MT 1.2-60 1.3 (0.4) 1.7 2.5 2.5 219 105 163 136 201 71 7 x 12 7.0 MT 1.7-60 1.7 (0.7) 1.5 2.5 2.5 219 125 163 136 201 91 7 x 12 10.7 MT 2.5-60 2.5 (1.0) 3.5 2.5 2.5 267 115 202 176 249 80 7 x 12 16.5 MT 3.5-60 3.5 (2.0) 5.5 4 4 267 139 202 176 249 104 7 x 12 22.
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INDEX A Adaptive vibration supression . . . . . . . . . . . . . . . . . . . . . . 7 Applications examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 model designation . . . . . . . . . . . . . . . . . . . . . . . . . . 12 B Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Brake units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Braked motor specifications . . . . . . . . . . . . . . . . . . . . . . .
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