MITSUBISHI ELECTRIC E1000-series Service and Maintenance Manual MA00758A 2008-09 English
Foreword Service and Maintenance Manual for E1000 Operator Panels Foreword This manual contains detailed information about the E1000 series operator panels, including descriptions of various actions that can be carried out in order to maintain or update the operator panel hardware and software. The manual is intended for persons that should be able to carry out basic maintenance and replace common parts in an E1000-series operator panel.
Contents Contents 1 Safety Precautions ..........................................................................................5 1.1 UL and cUL Installation ..................................................................... 5 1.2 General ............................................................................................... 5 1.3 During Installation ............................................................................. 6 1.4 During Use ............................................
Contents 3.10 3.10.1 3.10.2 3.10.3 3.10.4 3.10.5 3.10.6 3.10.7 Additional Installation Tips...............................................................50 Grounding the Operator Panel..........................................................50 Ethernet Connection in the Panel .....................................................51 To Achieve Better EMC Protection...................................................52 Ambient Temperature ......................................................................
Safety Precautions 1 Safety Precautions Both the installer and the owner and/or operator of the operator panel must read and understand this installation manual. 1.1 UL and cUL Installation – This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D OR non-hazardous locations only. [Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation.
Safety Precautions – The LCD display liquid contains a powerful irritant. In case of skin contact, wash immediately with plenty of water. In case of eye contact, hold the eye open, flush with plenty of water and get medical attention. – The figures in this manual serves an illustrative purpose. Because of the many variables associated with any particular installation, the supplier cannot assume responsibility for actual use based on the figures.
Introduction 2 Introduction This manual describes how to maintain E1000 series operator panels. The functions available in the configuration tool depend on which operator panel model is used. The manual is divided into the following sections: – Safety Precautions – Introduction – Hardware – Software – Environmental Aspects 2.
Introduction Operator Panel 8 Description Drawings E1060 and E1062 5.7" display with keypad (also referred to as BEPP K60) Outline drawing Panel cut-out Text strip E1070 (also referred to as BEPP 64K) 6.5" display with keypad Outline drawing Panel cut-out Text strip E1100 (also referred to as BEPP 104K) 10.4" display with keypad Outline drawing Panel cut-out Text strip E1041 and E1043 3.
Introduction Operator Panel Description Drawings E1061 and E1063 5.7" touch screen display (also referred to as BEPP T60) Outline drawing Panel cut-out E1071 (also referred to as BEPP 64T) 6.5" touch screen display Outline drawing Panel cut-out E1101 (also referred to as BEPP 104T) 10.
Introduction 2.2 Maintenance Carefully read the instructions before beginning maintenance on the operator panel. – Only qualified personnel should carry out maintenance. – The agreed warranty and license agreements apply. – Any damage to the operator panel caused by personnel invalidates the warranty. – Before carrying out any cleaning or maintenance operations, disconnect the operator panel from the power supply. – Clean the display and surrounding front cover with a soft cloth and mild detergent.
Hardware 3 Hardware This chapter describes how to maintain the E1000 operator panel hardware. The chapter includes general information, hardware tests and certificates, technical data, a hardware replacement guide, and a fault tracing section. 3.1 General Information about Hardware Before the operator panels are approved for market introduction, they are tested by independent authorities. The E1000 operator panels are examined by several authorities before being approved for market introduction.
Hardware 3.3 Hardware Specification 3.3.1 Keyboard Operated Panels The tables below presents technical data for the keyboard operated panels. Parameter 12 E1012 E1022 Front panel, W x H x D 155 x 114 x 6 mm 155 x 155 x 6 mm Mounting depth 46.4 mm (146.4 mm including clearance) Front panel seal IP 66 Rear panel seal IP 20 Keyboard material Membrane switch keyboard with metal domes. Overlay film of Autotex F207 with print on reverse side. 1 million operations.
Hardware Technical Data E1032 Front panel, W x H x D 202 x 187 x 6 mm Mounting depth 57 mm (157 mm including clearance) Front panel seal IP 66 Rear panel seal IP 20 Keyboard material Membrane switch keyboard with metal domes. Overlay film of Autotex F157 with print on reverse side. 1 million operations. Reverse side material Powder-coated aluminum Weight 0.95 kg Serial port RS422/RS485 25-pin D-sub contact, chassis-mounted female with standard locking screws 4-40 UNC.
Hardware Technical Data E1060 of hardware version type no 07900 or higher E1062 E1060 Front panel, W x H x D 275 x 168 x 6 mm Mounting depth 57 mm (157 mm including clearance) Front panel seal IP 66 Rear panel seal IP 20 Keyboard material Membrane switch keyboard with metal domes. Overlay film of Autotex F157 with print on reverse side. 1 million operations. Reverse side material Powder-coated aluminum Weight 1.
Hardware Technical Data E1070 E1100 Front panel, W x H x D 285 x 177 x 6 mm 382 x 252 x 6 mm Mounting depth 56 mm (156 mm including clearance) 58 mm (158 mm including clearance) Front panel seal IP 66 Rear panel seal IP 20 Keyboard material Membrane switch keyboard with metal domes. Overlay film of Autotex F157 with print on reverse side. 1 million operations. Reverse side material Powder-coated aluminum Weight 1.
Hardware 3.3.2 Touch Screen Operated Panels The tables below presents technical data for the touch screen operated panels. Technical Data E1041 E1043 Front panel, W x H x D 155.8 x 119 x 6 mm Mounting depth 57 mm (157 mm including clearance) Front panel seal IP 66 Rear panel seal IP 20 Touch screen material Touch screen: Polyester on glass, 1 million finger touch operations. Overlay: Autotex F157/F207. Reverse side material Powder-coated aluminum Weight 0.
Hardware Technical Data E1061 E1061 of E1063 of hardware hardware version type version type no 07905 or no 07915 or higher higher E1063 Front panel, WxHxD 202 x 152 x 6 mm Mounting depth 57 mm (157 mm including clearance) 57 mm (157 mm including clearance) Front panel seal IP 66 Rear panel seal IP 20 Touch screen material Touch screen: Polyester on glass, 1 million finger touch operations. Overlay: Autotex F157/F207. Reverse side material Powder-coated aluminum Weight 0.
Hardware Technical Data 18 E1070 E1101 E1151 Front panel, W x H x D 219 x 154 x 6 mm 302 x 228 x 6 mm 398 x 304 x 6 mm Mounting depth 56 mm (156 mm including clearance) 58 mm (158 mm including clearance) 60 mm (160 mm including clearance) Front panel seal IP 66 Rear panel seal IP 20 Keyboard material/ Front panel Touch screen: Polyester on glass, 1 million finger touch operations. Overlay: Autotex F157 or F207. Reverse side material Powder-coated aluminum Weight 1.
Hardware 3.4 Approvals and Enclosure Classes Certificate Descriptions CE Noise tested according to EN61000-6-3 emission and EN61000-6-2 immunity. (Certificate is only for operator panel E1012, E1022, E1032, E1041, E1043, E1060, E1061, E1062 and E1063) UL, cUL UL 1604 Class I, Div. 2 (Electrical Equipment for Use in Class I, Division 2 Hazardous (Classified) Locations. UL 508 (Industrial Control Equipment).
Hardware 3.
Hardware Function Specification E1012 and E1022 Network Abilities (Ethernet/Internet) Access to controller system - Connection via Ethernet is made using the Ethernet Expansion Module, mounted on the back of the operator panel. Dual Drivers with Data Exchange No Passthrough / Transparent Mode No No Protocol Mode No Multiple Languages Yes, with up to 10 languages in one project Standard Windows Fonts (Unicode) No Data Logger No Internal Variables Yes Historic Trends No.
Hardware 3.6 3.6.1 Additional Hardware Memory Card A Compact Flash memory card can be fitted in E1070, E1100, E1071, E1101 and E1151 for expansion of the project memory. Note: When using an internal Compact Flash memory card, no external Compact Flash memory card can be used. An external USB Flash drive can be used for the same functions as an external Compact Flash card. Compact Flash cards of type I and II are supported by the operator panels.
Hardware Settings in E-Designer 7 The size of the internal memory card must be entered in the configuration tool for the operator panel. 1. Select Setup/Terminal Options. 2. Enter the size of the internal memory card under Memory card settings/ Internal. 3. Click OK to close the dialog.
Hardware 3.7 Hardware Replacement This section contains instructions on how to replace operator panel hardware. Only components included in the latest bill of material and spare parts list are allowed. See Available Spare Parts. 3.7.1 Mode Switches The E1000 operator panels have four mode switches (DIP switches) located on the rear side of the operator panel.
Hardware MODE E1032, E1060, E1070, E1100, E1041, E1043, E1061, E1062, E1063, E1071, E1101 and E1151 0000 “Run-mode” - Boot CE, normal operation. 0010 System Restore, resets the file system and registry, reinstalls the system program (OPsys_bxxx.CAB). Restores the operator panel to factory settings. Warning! Information can easily accidently be lost. 0100 Image Load mode (Sysload) allows upgrading of the firmware in the operator panel.
Hardware 3.7.3 Replacing the Rear Cover The following is needed: – A new rear cover. – A torx T10 screwdriver. Note: Make sure you have adequate ESD protection. E1012, E1022, E1032, E1041, E1043, E1060, E1061, E1062 and E1063 To replace the rear cover you will need a new rear cover, see the Available Spare Parts section. Then follow the steps below: 1. Power off the operator panel. 2. Follow the instructions Replacing the Battery to remove the battery. 3.
Hardware 4 x torx screws Illustration of E1041/E1043 4. Re-assemble with the new rear cover in reverse order. E1070, E1100, E1071, E1101 and E1151 To replace the rear cover you will need a new rear cover, see the Available Spare Parts section. Then follow the steps below: 1. Power off the operator panel. 2. Remove the rear cover of the operator panel by loosening the 4 torx screws. 4 x torx screws 3. Re-assemble with the new rear cover in reverse order.
Hardware 3.7.4 Replacing the Display/Display Cable The following is needed: – A new display or a new display cable, see Available Spare Parts. – A torx T10 screwdriver. – Two plain screwdrivers. Note: Make sure you have adequate ESD protection. E1012 and E1022 To replace the display you will need a new display including display frame, see the Available Spare Parts section. Follow the steps below: 1. Power off the operator panel. 2.
Hardware E1032 To replace the display you will need a new display including display frame, see the Available Spare Parts section. Follow the steps below: 1. Power off the operator panel. 2. Follow the instructions under Replacing the Rear Cover to remove the rear cover. 3. Unlock the two flex cable connectors by pressing the connector flanges towards the cable and disconnect the flex cables from the power card. The connectors must be unlocked on both sides before removing the cables.
Hardware E1060/E1062 To replace the display you will need a new display including display frame, see the Available Spare Parts section. Follow the steps below: 1. Power off the operator panel. 2. Follow the instructions under Replacing the Rear Cover to remove the rear cover. 3. Unlock the three flex cable connectors by pressing the connector flanges towards the cable and disconnect the flex cables from the power card. The connectors must be unlocked on both sides before removing the cables.
Hardware E1071/E1070 To replace the display/display cable you will need a new display including plastic frame and display cable, see the Available Spare Parts section. Follow the steps below: 1. Power off the operator panel. 2. Follow the instructions under Replacing the Rear Cover to remove the rear cover. 3. Disconnect the two (E1071) or three (E1070) flex cables from the power card, according to the illustration below, and remove the two plastic nuts that holds the power card in place.
Hardware E1100 Follow the steps below to replace the display/display cable of E1100: 1. Power off the operator panel. 2. Follow the instructions under Replacing the Rear Cover to remove the rear cover. 3. Disconnect the two flex cables from the power card and remove the two plastic nuts that keep the power card in place. plastic nut flex cables plastic nut 4. Lift the power card and gently remove the 2 backlight cables and the display cable from the rear side of the power card. 5.
Hardware E1041/E1043 To replace the display you will need a new display including display frame, see the Available Spare Parts section. Follow the steps below: 1. Power off the operator panel. 2. Follow the instructions under Replacing the Rear Cover to remove the rear cover. 3. Unlock the flex cable connector by pressing the connector flanges towards the cable and disconnect the flex cable and the plain cable from the power card. The connector must be unlocked on both sides before removing the cables.
Hardware E1061/E1063 To replace the display you will need a new display including display frame, see the Available Spare Parts section. Follow the steps below: 1. Power off the operator panel. 2. Follow the instructions under Replacing the Rear Cover to remove the rear cover. 3. Unlock the two flex cable connectors by pressing the connector flanges towards the cable and disconnect the flex cables and the plain cable from the power card.
Hardware E1101 Follow the steps below to replace the display/display cable of E1101: 1. Power off the operator panel. 2. Follow the instructions under Replacing the Rear Cover to remove the rear cover. 3. Disconnect the flex cable and the cable to the LED on the power card and remove the two plastic nuts that keep the power card in place. LED cable plastic nut flex cable plastic nut 4. Lift up the power card and gently remove the backlight cables and the display cable from the rear side of the power card.
Hardware E1151 Follow the steps below to replace the display/display cable of E1151: 1. Power off the operator panel. 2. Follow the instructions under Replacing the Rear Cover to remove the rear cover. 3. Disconnect the flex cable and the LED cable from the power card. The connector on the flex cable is a plain connector so just pull the connector out. 4. Remove the two plastic nuts that keep the power card in place. LED cable plastic nut display cable plastic nut 5.
Hardware 8. Flip the mounting plate and unscrew the 4 torx screws. 4 x torx screws Flipped mounting plate display with 4 torx screws 9. Make sure that the display cable is positioned inside the hollow of the adapter plate, intended for the display, before reattaching the mounting plate. 10.Re-assemble the complete operator panel. 3.7.5 Self-test of the Display To perform a self-test of the display, follow the steps below: 1.
Hardware 3.7.7 Replacing the Complete Front The following is needed: – A new front, see the Available Spare Parts list. – A torx T10 screwdriver. Note: Make sure you have adequate ESD protection. E1012, E1022, E1032, E1041, E1043, E1060, E1061, E1062 and E1063 Follow the steps below to replace the complete front of the operator panel: 1. Power off the operator panel. 2. Follow the steps 1-6 in the Replacing the Display/Display Cable instructions for the current panel model. 3. Attach the new front. 4.
Hardware E1151 Follow the steps below to replace the complete front of E1151: 1. Power off the operator panel. 2. Follow the steps 1-3 and step 5 in the Replacing the Display/Display Cable instruction for E1151, but in step 3, only disconnect the flex cable and the LED cable (do not remove the power card). 3. Attach the new front. 4. Re-assemble the unit.
Hardware 3.7.8 Replacing the Battery Note: Make sure you have adequate ESD protection. Note: Make sure to make a backup copy of the operator panel project. See the Software Products section. E1012 and E1022 These operator panels use a rechargeable battery. E1032, E1060, E1041, E1043, E1061, E1062 and E1063 The following is needed: – A new battery, see the Available Spare Parts list. Follow the steps below to replace the battery: 1. Power off the operator panel. 2. Open the battery cover. 3.
Hardware E1070, E1100, E1071, E1101 and E1151 The following is needed: – A new battery, see the Available Spare Parts list. – Glue Gun: Jet-Melt TCQ, manufacturer: 3M – Melting Glue: 3748 V-O, manufacturer: 3M Follow the steps below to replace the battery: 1. Power off the operator panel. 2. Follow the instructions under Replacing the Rear Cover to remove the rear cover. 3. Flip the back cover (the CPU board and the battery are mounted on the rear side of the back cover).
Hardware 3.7.9 Replacing the Backlight Note: All lamps in the display must be replaced at the same time. To following is needed: – A new backlight, see the Available Spare Parts list. – A torx T10 screwdriver – A screwdriver Phillips size 0 or 00 (only for E1151). Note: Make sure you have adequate ESD protection. E1012, E1022, E1032, E1041, E1043, E1060, E1061, E1062, E1063, E1070 and E1071 If the backlight is broken on a panel listed above, the entire display must be replaced.
Hardware E1101 To replace the backlight of E1101, follow the steps 1-5 in section Replacing the Rear Cover for E1101. Then follow the steps below: 1. Gently move the backlight diagonally in direction from the display center to release the snap-in closure that keeps the backlight in place. 2. Remove the backlight from the display. backlight connectors backlight snap lock 3. Insert the new backlight.
Hardware 3.7.
Hardware Order number Description - Displays Operator Panel 601009065 DISPLAY Including frame and cable E1041 and E1043 601009067 DISPLAY Including frame and cable E1060 and E1061 601009066 DISPLAY Including frame and cable E1063 N/A DISPLAY Including frame and cable E1060* and E1062 N/A DISPLAY Including frame and cable E1061** and E1063*** 601119004 DISPLAY Including frame and cable E1070 and E1071 601119014 DISPLAY Including frame and cable E1100 and E1101 601119017 DISPLAY Incl
Hardware Order number Operator Panel 601009003 CF COVER E1070, E1071, E1100, E1101 and E1151 601009001 MOUNTING BRACKETS Bracket with mounted M5-screw All operator panels in the E1000series Order number Description - Touch and key protections N/A KEY PROTECTION SHEET E1012 N/A KEY PROTECTION SHEET E1022 601009080 KEY PROTECTION SHEET E1032 601009081 TOUCH PROTECTION SHEET E1041 and E1043 601009083 KEY PROTECTION SHEET E1060 and E1062 601009082 TOUCH PROTECTION SHEET E1061 and E10
Hardware Order number 601009046 Order number Description - Packing COMPLETE BOX Description - Test service items Operator Panel E1151 Operator Panel 601009008 TEST PLUG ETHERNET Ethernet RJ45 test connector All operator panels in the E1000-series 601009006 TEST PLUG RS232 RS232 test connector All operator panels in the E1000-series 601009007 TEST PLUG RS422/485 RS422/485 test connector All operator panels in the E1000-series 601009004 TEST PLUG USB H-D USB Host and Device test connector E1070
Hardware 3.8 Service Menu The Service Menu is accessed by setting the mode switches on the operator panel in mode 1000. The following options are available in the Service Menu: 3.8.1 Network Settings Select this option to access the Network Menu. Network Menu The options in the Network Menu corresponds to selecting Settings/Network in E-Designer and contains the following items: Menu item Described in E-Designer reference manual/help file TCP/IP Settings 18.
Hardware 3.9 Hardware Self Test The self-test program can be used to test aspects of operator panel functionality and the communication ports. To run the test you will need: – Test plugs; see Test Plug Drawing. – 24 V DC, min. 3 A. Follow the steps below to run the self-test program on the operator panel: 1. Power off the operator panel. 2. Go to the self-test. Set the mode switches to the self-test positions, see the table in the Mode Switches section. 3.
Hardware 3.10 Additional Installation Tips When experiencing communication problems in for example noisy environments or when operating close to temperature limits, the following recommendations are to be noticed. 3.10.1 Grounding the Operator Panel Door Mounting plate in the cabinet Operator panel 3 2 Power supply 1 24 V DC Ferrite core 5 6 4 1. The operator panel’s mounting clamps do not provide a secure grounding connection between the panel and the device cabinet. 2. Connect a 2.
Hardware 3.10.2 Ethernet Connection in the Panel Industrial Ethernet RJ45 RJ45 1 RJ45 RJ45 Operator panel RJ45 3 2 Operator panel RJ45 4 Shielded 1-1 2-2 3-3 Short and unshielded Operator panel RJ45 8-8 5 Operator panel RJ45 0.1 uF 250 V 5351 1. In some industrial units for Ethernet, the RJ45 contact’s shield is connected to the chassis via a capacitor. 2. The operator panel’s Ethernet shield is directly connected to the chassis.
Hardware 3.10.3 To Achieve Better EMC Protection – Initially, use the original cabling from Beijer Electronics primarily. – Use shielded cables for RS232 communication. – Use twisted pair and shielded cabling for RS422 and RS485. – Use the cabling intended for the bus type; Ethernet, Profibus, CC-Link, CAN, Device Net etc. – Install and connect according to applicable specifications for the relevant bus standard. – Use shielded cabling for Ethernet, preferably with foil + braided shield.
Hardware 3.10.4 Ambient Temperature The maximum ambient temperature for the operator panel is provided in the specifications. The ambient temperature refers to the temperature in the device cabinet which cools the panel’s electronics. Operator panel Top 50° inside Power Power Axial fan 30°C outside 120x120 mm Middle 45° inside Airflow Power Bottom 40° inside 5354 In most cases, the ambient temperature for the operator panel is significantly higher than the device cabinet’s ambient temperature.
Hardware 3.10.5 Safety Most of the operator panels are fed with 24 V DC. Power supply 230 V AC to 24 V DC Operator panel +24 V 0V 1 4 Power supply 230 V AC to 24 V DC Operator panel +24 V 2 0V 4 Distance? Power supply 230 V AC to 24 V DC Operator panel +24 V 3 0V 4 COM1 Small controller with expansion unit Ch0 Ch1 230 V AC COM100 Ch100 Ch101 5355 1. If you use a power supply that meets safety standards and only feeds the operator panel, there is no problem. 2.
Hardware 3.10.6 Galvanic Isolation Internal electronic Filter Ethernet DC/DC galvanic isolation DC/AC VCC +24 V DC CFL 0 V (GND) 0V 1.5 m RS422/485 RS232 USB 5356 USB The operator panel has galvanic isolation against the 24 V DC feed but no galvanic isolation between the communication ports for RS232, RS422/485 and USB. Only the Ethernet connection has galvanic isolation.
Hardware 3.10.7 Cable and Bus Termination RS485 – Use shielded and twisted pair cable. The pair capacitance may not exceed 52.5 pF/m and area at least 0.25 mm2 (AWG 24), if you want to use the maximum transfer distance and maximum transfer speed. – 0 V, the reference voltage for communication should be included in the cabling. With two-way communication use two pairs; one pair for communication and one pair for 0 V. – The shield must be grounded at one end.
Hardware 3.11 Fault Tracing You can use the following fault tracing list to fault trace the operator panel. The table below consists of different fault scenarios and steps to follow to trace the fault Scenario The operator panel is not working properly. Power LED is off. Fault tracing steps 1. 2. 3. 4. 5. Is the power voltage correct? Does the power supply deliver enough current? Check the fuse. Check the power card. Is the power card correctly mounted? The operator panel is 1.
Hardware 58 Mitsubishi Electric, MA00758A
Software 4 Software This chapter describes how to maintain and update the software in the E1000 operator panels. The chapter includes a general description of the operator panel software and instructions about how to upgrade the software and load projects and system programs. 4.1 General Information about Software The software required to run and maintain the operator panels is found on the software CD. It is also available through your local distributor.
Software 4.2 Update Software When an update is available, an e-mail is sent to the distributors. The software is also available on the manufacturer’s web site. The update should be installed by qualified personnel. When updating an operator panel it is important to ensure that the power is not interrupted during the transfer. 4.2.1 E-Designer 7 E-Designer 7 is not a freeware product. To update this software, an accredited E1000 operator panel dealer must be contacted. 4.2.
Software 4.2.4 System Program The system program can be replaced, that is, updated to a newer version, in one of two ways: Via PC or Via External Memory Card. See section Downloading the System Program in E1012 and E1022 for E1012 and E1022. Via PC The configuration tool E-Designer 7 is used to download system programs via a PC to the operator panel. The transfer can be made via the serial port or over Ethernet.
Software Via External Memory Card Transferring the system program to the operator panel via an external memory card requires the following: – File with new system program (OPSys_b*.cab). – Compact Flash memory card (only in E1070, E1100, E1071, E1101 and E1151) or USB Flash drive. The transfer is made using the following steps: 1. Save the system program file (OPSys_b*.cab) in the root of the external Compact Flash memory card or USB Flash drive. 2.
Environmental Aspects 5 Environmental Aspects This chapter includes information about the environmental impact of E1000 operator panels. More information can be found on the manufacturer’s web site. 5.1 General Environmental Aspects The manufacturer’s activities meet internal requirements as well as those of the SS-EN ISO 9001:2000 and SS-EN ISO 14001:2004 international standards. 5.2 5.2.
Environmental Aspects 5.3 Recycling The operator panels consist largely of aluminum. It is a great advantage in terms of both resources and the environment if it can be recycled. Make sure that operator panels taken out of service are sent to facilities for electronic scrap. The manufacturer’s electronic waste is recycled by Stena Technoworld AB. Aluminum front/rear casings and other covers can be removed and recycled. Plastic display frames and CF covers must be recycled as hard plastic.
MITSUBISHI ELECTRIC Mitsubishi Electric Automation, Inc. 500 Corporate Woods Parkway Vernon Hills, IL 60061, USA Mitsubishi Electric Europe B.V.
