Introduction This manual covers the items required for installing and connecting the MITSUBISHI CNC E70 Series. Read this manual thoroughly and understand the product's functions and performance before starting to use. This manual is written on the assumption that all optional functions are added, but the actually delivered device may not have all functions. The unit names, cable names and various specifications are subject to change without notice. Please confirm these before placing an order.
Refer to the following documents. M700V/M70V/E70 Series PLC Interface Manual .... IB-1500920 MDS-DM2 Series Specifications Manual .... IB-1501136 MDS-DM2 Series Instruction Manual .... IB-1501139 MDS-DJ Series Specifications Manual .... IB-1501130 MDS-DJ Series Instruction Manual .... IB-1501133 Safety Handbook (Original Instructions) ....
Precautions for Safety Always read this manual and enclosed documents before installation, operation, maintenance and inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before using. This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION". DANGER When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.
For Safe Use Mitsubishi CNC is designed and manufactured solely for applications to machine tools. Do not use this product in any applications other than those specified as above, especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties. We will review the acceptability of the abovementioned applications, if the customer agrees not to require a specific quality for a specific application.
3. Items related to prevention of bodily injury or property damage DANGER When transporting or installing a built-in IPM spindle or linear servomotor, be careful so that your hand or property will not be trapped in the motors or other metal objects. Also keep the devices with low magnetic tolerance away from the product. CAUTION Do not apply voltages to the connectors or terminals other than voltages indicated in the connection manual for the controller or specifications manual for the drive unit.
4. General precautions Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc. (1) Transportation and installation CAUTION Correctly transport the products according to the mass. Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after installation onto the machine. Do not stack the products exceeding the indicated limit. Do not hold the cables, shaft or detector when transporting the motor.
CAUTION Always install the motor with reduction gear in the designated direction. Failure to observe this could result in oil leaks. Always install a cover, etc., over the shaft so that the rotary section of the motor cannot be touched during motor rotation. When installing a coupling to the servomotor shaft end, do not apply impacts by hammering, etc. The detector could be damaged. Use a flexible coupling when connecting with a ball screw, etc.
(2) Items related to wiring CAUTION Correctly wire this product. Failure to observe this could result in motor runaway, etc. Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the drive unit. Correctly connect the output side (terminal U, V, W). The motor will not run properly if incorrectly connected. Always install an AC reactor per each power supply unit. Always install an appropriate breaker per each power supply unit.
(3) Adjustments CAUTION Check and adjust programs and each parameter before starting operation. Failure to observe this could result in unpredictable operations depending on the machine. Do not make drastic adjustments or changes as the operation could become unstable. (4) Usage CAUTION Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately when unforeseen situation occurs. A contactor, etc.
(5) Troubleshooting CAUTION Use a motor with electromagnetic brakes or establish an external brake mechanism for the purpose of holding; this serves as countermeasures for possible hazardous situation caused by power failure or product fault. Use a double circuit structure for the electromagnetic brake’s operation circuit so that the brakes will activate even when the external emergency stop signal is issued.
(6) Maintenance, inspection and part replacement CAUTION Periodically back up the programs, tool data and parameters to avoid potential data loss. Also, back up those data before maintenance and inspections. When replacing the battery on the controller side, the machining programs, tool data and parameters should be backed up with the input/output device beforehand. In case the memory is damaged in replacing the batteries, reload all the data backed up before replacing the battery.
Treatment of waste The following two laws will apply when disposing of this product. Considerations must be made to each law. The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a priority. If necessary, indicate or notify these laws to the final user of the product. (1) Requirements for "Law for Promotion of Effective Utilization of Resources" (a) Recycle as much of this product as possible when finished with use.
Disposal (Note) This symbol mark is for EU countries only. This symbol mark is according to the directive 2006/66/EC Article 20 Information for endusers and Annex II. Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste.
Trademarks MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSOFT, GOT, CC-Link, CC-Link/LT and CC-Link IE are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and/or other countries. Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries. Microsoft® and Windows® are either trademarks or registered trademarks of Microsoft Corporation in the United States and/or other countries.
本製品の取扱いについて ( 日本語 /Japanese) 本製品は工業用 ( クラス A) 電磁環境適合機器です。販売者あるいは使用者はこの点に注意し、住商業環境以外で の使用をお願いいたします。 Handling of our product (English) This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. 본 제품의 취급에 대해서 ( 한국어 /Korean) 이 기기는 업무용 (A 급 ) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에 서 사용하는 것을 목적으로 합니다 .
Contents 1 System Configuration.................................................................................................................................. 1 1.1 System Basic Configuration Drawing..................................................................................................... 2 1.2 General Connection Diagram ................................................................................................................ 3 1.3 List of Configuration ..................................
4.3 Connection of Operation Panel I/O Unit............................................................................................... 91 4.3.1 Operation Panel I/O Unit Connection System Drawing ............................................................... 91 4.3.2 Connecting with Keyboard Unit.................................................................................................... 92 4.3.3 Connecting with Manual Pulse Generator (MPG)..........................................................
Appendix 2 EMC Installation Guidelines .................................................................................................. 161 Appendix 2.1 Introduction ........................................................................................................................ 162 Appendix 2.2 EMC Directives .................................................................................................................. 162 Appendix 2.3 EMC Measures ..............................................
1 System Configuration 1
MITSUBISHI CNC 1 System Configuration 1.1 System Basic Configuration Drawing Keyboard unit Display unit Remote I/O unit Control unit Manual pulse generator Operation panel I/O unit Remote I/O unit Synchronous feed encoder Manual pulse generator Servo/Spindle drive units Motors (Note 1) Control unit is mounted on the back side of the display unit. (Note 2) Operation panel I/O unit is mounted on the back side of the keyboard unit.
E70 Series Connection Manual 1.2 General Connection Diagram 1.2 General Connection Diagram Dotted lines indicate the sections prepared by the machine tool builder. The name with brackets < > indicates the cable for the unit.
MITSUBISHI CNC 1 System Configuration [Analog Spindle Configuration] Dotted lines indicate the sections prepared by the machine tool builder. The name with brackets < > indicates the cable for the unit.
E70 Series Connection Manual 1.3 List of Configuration 1.3 List of Configuration 1.3.
MITSUBISHI CNC 1 System Configuration Classification [External power supply unit] External power supply with power supply PD25 ON/OFF function [Manual pulse generator] Type Components Remarks Power supply card Case set Input 200VAC Output 24VDC (3A) Input 5VDC 100pulse/rev Input 12VDC 25pulse/rev 5V Manual pulse generator UFO-01-2Z9 UFO-01-2Z9 (Produced by NIDEC NEMICON) 12V Manual pulse generator HD60C HD60C OSE1024-3-15-68 OSE1024-3-15-68 Input 5VDC 1024pulse/rev Escutcheon, key switch con
E70 Series Connection Manual 1.3 List of Configuration 1.3.4 List of Cables Type Application CNP2E-1-xM CNP3EZ-2P-xM CNP3EZ-3P-xM CNV22J-K1P-0.3M CNV22J-K2P-0.
MITSUBISHI CNC 1 System Configuration Type MR-BKS1CBLxMA1-H MR-BKS1CBLxMA2-H MR-PWS1CBLxMA1-H MR-PWS1CBLxMA2-H R-TM SH21 xM SH41 xM Application Length (m) of cables provided Max.
2 General Specifications 9
MITSUBISHI CNC 2 General Specifications 2.1 Environment Conditions Unit name Control unit Display unit Keyboard unit Type FCU7-MU558 FCU7-DU120-13 FCU7-KB024/025 Operation panel Machine operation I/O unit panel Item During operation Ambient temperature During storage Gener Ambient al humidity specifi cation s Vibration resistance FCU7-DX621/711/ 721/731 0 to 55C° -20 to 60C° Long term 10 to 75% RH (with no dew condensation) Short term 10 to 95% RH (with no dew condensation) (Note 1) 4.
E70 Series Connection Manual 2.2 Control Unit 2.2 Control Unit Dimension and names of parts [FCU7-MU558] (1) (2) (3) (4) (5) (6) 235 214 208 100 52 6 156 168 173 6 21 (7) (8) No. Connector name Function (10)(11) (12) (13) (9) No.
MITSUBISHI CNC 2 General Specifications (2) Front CF card I/F (CF) It is recommended to use CF cards of the original equipment manufactured parts. Mitsubishi is unable to guarantee the machine operation when a commercially available CF card or SD memory card (SD-CF adapter is required) is used. In that case, performance check must be made carefully by machine tool builder. (Refer to "General Specifications: Exclusive CF cards for MITSUBISHI CNC: Precautions for Use of Commercially Available CF Cards".
E70 Series Connection Manual 2.2 Control Unit (5) External emergency stop input (EMG) 3 1 1 FG 2 I EMG IN 3 O +24V * Be sure to connect EMG terminal cable (G123) to the connector when not used.
MITSUBISHI CNC 2 General Specifications (9) Ethernet I/F (LAN) 8 1 1 O 2 O TD+ TD- 3 I RD+ I RD- 4 5 6 7 8 * Connect connector case with FG pattern. * Use cross cable (G300) when directly connecting a device such as a personal computer to the unit. Connector: 5-569550-3 Recommended manufacturer: Tyco Electronics (10) Operation panel I/O unit I/F (CG71) 13 1 26 14 1 GND 14 GND 2 5V 15 5V 3 5V 16 3.
E70 Series Connection Manual 2.2 Control Unit (11) Remote I/O unit I/F (RIO1) Up to eight remote I/O stations can be connected. 1 3 1 I/O 2 I/O 3 TXRX1 TXRX1* 0V Connector: 1-178288-3 Contact: 1-175218-2 x3 Recommended manufacturer: Tyco Electronics (12) Menu key I/F (MENUKEY) (13) Encoder input 1ch/ 5V manual pulse generator input 2ch (ENC) Synchronous feed encoder or 5V manual pulse generator can be connected to this connector.
MITSUBISHI CNC 2 General Specifications (a) Input for synchronous feed encoder Number of pulse phases Three phases (A phase, B phase, a phase difference 90 degrees, Z phase) (Refer to the waveform below.) Signal output of the encoder Line driver output Input voltage range Signal voltage 0V to 5.25V Differential-input voltage VIT+ 0.2V to 5.25V Differential-input voltage VIT- -5.25V to -0.
E70 Series Connection Manual 2.2 Control Unit (c) 5V manual pulse generator input/output circuit +5V Connector pin No. 8 7 HA1A HA2A +5V Signal input HA1B HA2B 18 17 +5V +5V 10 20 0V 0V 1 11 0V Control circuit 0V Power output 0V When using the synchronous feed encoder and the manual pulse generator at the same time, connect the manual pulse generator to the operation panel I/O unit or use a distribution cable made by the machine tool builder.
MITSUBISHI CNC 2 General Specifications (a) Skip signal input conditions Use the input signal within the following condition ranges. 1 Input voltage at external contact ON 2 Input current at external contact ON 3 Input voltage at external contact OFF 4 Input current at external contact OFF 5 Input resistance 6 Input signal holding time (Ton) 7 Internal response time 8 Machine side contact capacity 24V common 0V common 6V or less 18V or more, 25.2V or less 6mA or more 20V or more, 25.
E70 Series Connection Manual 2.2 Control Unit (15) Serial communication (RS-232C) I/F 2ch (SIO) 10 1 20 11 1 0V 11 0V 2 I RD1(RXD1) 12 O SD1(TXD1) 3 I CS1(CTS1) 13 O RS1(RTS1) 4 O DR1(DSR1) 14 I 0V 15 5 6 ER1(DTR1) 0V NC 16 7 I RD2(RXD2) 17 O SD2(TXD2) 8 I CS2(CTS2) 18 O RS2(RTS2) 9 O DR2(DSR2) 19 I ER2(DTR2) NC 20 10 NC NC * Connect connector case with FG pattern.
MITSUBISHI CNC 2 General Specifications (18) LED Name Name 20 Function At fault Not lit Conditions (1) Failure of 24VDC input (2) Fuse is disconnected near DCIN connector 24VDCIN 24VDC input check DCOUT Internal output voltage check Not lit (1) Failure of internal voltage output in control unit (2) Short circuit of 5VDC output on CG71 or ENC LCDON 12VDC output voltage check Not lit for backlight driver (1) Failure of 12VDC output in control unit (2) 24VDC input voltage is +20V or less PSEMG
E70 Series Connection Manual 2.3 Display Unit 2.3 Display Unit Outline dimension [FCU7-DU120-13 (8.4-type)] 20 110( Space required for wiring) 200 260 (Note 1) The above side view shows the state with the control unit mounted. (Note 2) Consider the minimum radius value of optical communication cable for the bottom space. (Refer to "Connection : Precautions for Using Optical Communication Cable".) 260 ( Unit outline ) 250 ± 0.3 (Square hole) 184 190 ± 0.
MITSUBISHI CNC 2 General Specifications 2.4 Keyboard Unit Outline dimension [FCU7-KB024 (8.4-type)] 20 110 (Space required for wiring) 200 140 (Note) The above side view shows the state with the operation panel I/O unit FCU7-DX721 mounted. 140 (Unit outline) 13 0 0.3 182 0.
E70 Series Connection Manual 2.4 Keyboard Unit [FCU7-KB025 (8.4-type)] 20 110 (Space required for wiring) 200 140 (Note) The above side view shows the state with the operation panel I/O unit FCU7-DX721 mounted. 140 (Unit outline) 13 0 0.3 182 0.
MITSUBISHI CNC 2 General Specifications 2.5 Operation Panel I/O Unit Characteristics of operation panel I/O unit are as follows. (1) Number of DI/DO points that can be mounted on the machine operation panel is 64/64 at the minimum and 96/96 at the maximum. Operation panel I/O unit DI/DO uses equivalent serial link connections as those used for remote I/O. (2) Remote I/O interface --- 1ch Extension with remote I/O unit is possible up to 4 stations.
E70 Series Connection Manual 2.5 Operation Panel I/O Unit Dimension and names of parts [FCU7-DX621] (1) (3) 110 ( Space required for wiring) 116 (9) 179 (10) (11) (12) (4) (6) (7) (8) (13) 116 ( Unit outline ) Operation panel I/O unit can be installed on the back side of the keyboard. 106 ± 0.3 171 ± 0.3 179 ( Unit outline ) Fixing screw (4 pcs.
MITSUBISHI CNC 2 General Specifications [FCU7-DX711] (1) (2) 110 ( Space required for wiring) 116 179 (10) (11) (12) (4) (5) (7) (8) (13) 116 ( Unit outline ) Operation panel I/O unit can be installed on the back side of the keyboard. Fixing screw (4 pcs.) M3x25 (with plain washer and spring washer) 171 ± 0.3 179 ( Unit outline ) 106 ± 0.
E70 Series Connection Manual 2.5 Operation Panel I/O Unit [FCU7-DX721/ FCU7-DX731] (1) (2) (3) 110 ( Space required for wiring) 116 (9) 179 (10) (11) (12) (4) (5) (6) (7) (8) (13) (Note) (9) is not available for FCU7-DX731. 116 ( Unit outline ) Operation panel I/O unit can be installed on the back side of the keyboard. Fixing screw (4 pcs.) M3x25 (with plain washer and spring washer) 171 ± 0.3 179 ( Unit outline ) 106 ± 0.
MITSUBISHI CNC 2 General Specifications (1) Machine input (CG31) Digital input 32 points (1st station) (2) Machine input (CG33) Digital input 32 points (2nd station) (Note) This is not available for FCU7-DX621. (3) Machine input (CG35) Digital input 32 points (3rd station) (Note) This is not available for FCU7-DX711.
E70 Series Connection Manual 2.5 Operation Panel I/O Unit (a) Outline of digital signal input circuit Both 24V common and 0V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type. Input circuit 0V common 24V common CG31/CG33/CG35 CG31/CG33/CG35 (Machine side) (Machine side) Input resistor R 3.
MITSUBISHI CNC 2 General Specifications (4) Machine output (CG32) Digital output 32 points (1st station) (5) Machine output (CG34) Digital output 32 points (2nd station) (Note) This is not available for FCU7-DX621. (6) Machine output (CG36) FCU7-DX731: Digital output 32 points (3rd station) FCU7-DX621/DX721: Digital output 16 points (3rd station) (with analog output) (Note) This is not available for FCU7-DX711.
E70 Series Connection Manual 2.5 Operation Panel I/O Unit (a) Outline of digital signal output circuit Use within the specification ranges shown below. Output circuit (Macine side) CG32/CG34/CG36 24VDC(+) RA Control Circuit R PL Source type (DX621/DX7x1) RA : Relay PL : Pilot lamp Output conditions Insulation method Insulation Rated load voltage 24VDC Max.
MITSUBISHI CNC 2 General Specifications (7) Keyboard I/F (NCKB) (8) FG terminal (FG) (9) Analog output 1ch (AO) (Note) This is not available for FCU7-DX731. 10 1 20 11 1 AO* 11 NC 2 NC 12 NC 3 NC 13 NC 4 NC 14 NC 5 NC 15 NC 6 7 O NC 16 NC AO 17 NC 8 NC 18 NC 9 NC 19 NC 10 NC 20 NC * Connect connector case with FG pattern.
E70 Series Connection Manual 2.5 Operation Panel I/O Unit (10) Manual pulse generator input 2ch (5V and 12V) (MPG) 5V manual pulse generator and 12V manual pulse generator can be connected to this connector. Connect the synchronous feed encoder to the ENC connector of the control unit.
MITSUBISHI CNC 2 General Specifications +5V Connector pin No.
E70 Series Connection Manual 2.
MITSUBISHI CNC 2 General Specifications 2.6 Remote I/O Unit The following four types of signals can be input/output from the remote I/O unit (FCUA-DX1x1) according to the type and No. of contacts. Use serial link connections to connect the unit with the control unit or the operation panel I/O unit. Multiple remote I/O units can be used as long as the total number of occupied stations is eight or less.
E70 Series Connection Manual 2.
MITSUBISHI CNC 2 General Specifications (1) Machine input (DI-L) (2) Machine input (DI-R) Both 24V common and 0V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type. Input circuit 0V common 24V common DI-L / DI-R DI-L / DI-R (Machine side) (Machine side) Input resistor R 2.
E70 Series Connection Manual 2.6 Remote I/O Unit (3) Machine output (DO-L) (4) Machine output (DO-R) Use within the specification ranges shown below. Output circuit DO-L/DO-R (Machine side) 24VDC(+) Control circuit RA R PL Source type (DX1x1) Output conditions Insulation method Non-insulation Rated load voltage 24VDC Max.
MITSUBISHI CNC 2 General Specifications [Outline of analog signal output circuit] The analog signal output circuit can be used only for FCUA-DX121. Output circuit R R 220 AO DAC AO* 0V(RG) Output conditions Output voltage 0V to ±10V (±5%) Resolution 12bit (±10V × n/4096) (Note) Load conditions 10kΩ load resistance Output impedance 220Ω (Note) n=(20 to 211) CAUTION 1. When using an inductive load such as a relay, always connect a diode in parallel to the load. 2.
E70 Series Connection Manual 2.6 Remote I/O Unit (5) Analog signal input/output (AIO) (a) Outline of analog signal output circuit The analog signal output circuit can be used only for FCUA-DX141.
MITSUBISHI CNC 2 General Specifications (6) Transfer speed changeover switch (DS) Not used Not used (7) Station No. changeover switch (CS) 2 3 4 5 1 6 7 0 Selection of station No.
E70 Series Connection Manual 2.7 External Power Supply Unit 2.7 External Power Supply Unit Item PD25 200 to 230VAC +10%-15% 50/60Hz±1Hz Input power voltage Output current 3A Dimension 130mm × 65mm × 230mm Mass 1.5kg Output holding time 300ms (Note 1) PD25 will not be turned ON by the ON/OFF switch immediately after the power OFF. Wait at least 2 seconds, and then turn the power ON. (Note 2) The power supply configuration for NC devices depends on the machine.
MITSUBISHI CNC 2 General Specifications (1) AC power input (ACIN) 1 2 3 1 I ACIN N 2 I ACIN H 3 FG Connector: 2-178128-3 Contact: 1-175218-5 × 3 Recommended manufacturer: Tyco Electronics (2) ON/OFF switch (ON/OFF SW) Switch ON (upward): 24VDC output Switch OFF (downward): 24VDC output OFF (3) ON/OFF input (ON/OFF) 1 5 1 2 NC I 3 0V 4 5 P-OFF 0V I P-ON Connector: 1-178288-5 Contact: 1-175218-5 × 4 Recommended manufacturer: Tyco El
E70 Series Connection Manual 2.8 Manual Pulse Generator 2.
MITSUBISHI CNC 2 General Specifications [HD60C] 12V Manual Pulse Generator (25 pulse/rev) 3.6 0.5 77 Packing t 2.0 80 3-M4 stud bolt 12V 60 0.5 16 24 27 0.5 60 0.5 3 - 0V A 8.89 4. 8 +2 62 0 72 46 B 7.60 (Divide equally by three) 120° L10 1 0.
E70 Series Connection Manual 2.9 Synchronous Feed Encoder 2.9 Synchronous Feed Encoder Dimension and names of parts [OSE-1024-3-15-68] 68 Caution plate 68 56 68 - 0. 009 - 0. 025 56 50 4 - 5. 4 hole 20 28 2 5 3 19. 5 102 33 135 0 14. 3 - 0. 11 2 15 -- 0.0. 006 017 5 -- 0.0. 012 042 3 +0.0 1 16 +0. 14 +0. 14 1. 15 0 1. 15 0 50-- 0.0.
MITSUBISHI CNC 2 General Specifications 2.10 MITSUBISHI CNC Machine Operation Panel 2.10.1 MITSUBISHI CNC Machine Operation Panel A Outline dimension [FCU7-KB921 (MITSUBISHI CNC machine operation panel A)] 17 140 260 260 (Unit outline) 244 4-M3 Screw 48 0.3 124 0.
E70 Series Connection Manual 2.10 MITSUBISHI CNC Machine Operation Panel Connector (1) (3) (2) (5) No. Connector name Function (4) (6) No.
MITSUBISHI CNC 2 General Specifications (3) Remote I/O connected connector (RIOIN) 1 3 1 I/O TXRX 2 I/O TXRX* 3 - 0V Connector: 1-178288-3 Contact: 1-175218-2 x3 Recommended manufacturer: Tyco Electronics (4) FG terminal (FG) (5) Relay wiring (EXT) A1 A5 B1 B5 B05 - A05 - B04 O Relay EMGCOM A04 O Relay EMG B03 O Relay 6 A03 O Relay 5 B02 O Relay 4 A02 O Relay 3 B01 O Relay 2 A03 O Relay 1 Connector: HIF3BA-10D-
E70 Series Connection Manual 2.
MITSUBISHI CNC 2 General Specifications (a) Wiring of machine operation panel B Machine Operation Panel I/F PCB HN232 +5V R 1kΩ [SUBP] A01 X60 R B03 X61 R B01 X62 R A03 X63 R A02 X64 R A04 X65 B02 Machine operation panel B (FCU7-KB926) Rotary Switch (RSW1) (For cutting override) 21 position F Real gray code A B E C G D +5V R A05 X66 R B07 X67 R B05 X68 R A07 X69 R A06 X6A R A08 X6B B06 A Rotary Switch (RSW2) (For spindle override) F 8 pos
E70 Series Connection Manual 2.
MITSUBISHI CNC 2 General Specifications +5V R [SUBP] A13 X72 B13 R A14 X73 B14 R A15 X74 B15 Selector SW 3 notch 2a2b Manual return type R X75 A16 B16 [EXT] A01 A17 B01 B17 A02 A18 POFFCOM B02 (0V) B18 A03 A19 EMGCOM B03 (24VDC) A04 EMG B19 EMGCOM B04 (24VDC) A05 B20 PON PONCOM (0V) POFF EMG B05 54 P-ON Connection with P-ON/OFF Switch P-OFF Connection using two contacts of em
E70 Series Connection Manual 2.10 MITSUBISHI CNC Machine Operation Panel 2.10.2 MITSUBISHI CNC Machine Operation Panel B Outline dimension [FCU7-KB926 (MITSUBISHI CNC machine operation panel B)] 32 140 2 70 (Space required for wiring) 140 48 140 (Unit outline) 124 0.3 (Square hole) 0.
MITSUBISHI CNC 2 General Specifications Connector No.
E70 Series Connection Manual 2.
MITSUBISHI CNC 2 General Specifications (4) Cutting override (RSW1) A G A O Output signal 1 B O Output signal 3 C O Output signal 5 D - Common terminal E O Output signal 4 F O Output signal 2 G O Output signal 6 Switch: AC09-GY0/20L3B02 Recommended manufacturer: Fuji Electric Connection: Connector Connector: IL-7P-S3EN2 Recommended manufacturer: Japan Aviation Electronics Connector: IL-7S-S3L-(N) Contact: IL-C2-10
E70 Series Connection Manual 2.11 Exclusive CF Cards for MITSUBISHI CNC 2.11 Exclusive CF Cards for MITSUBISHI CNC Item Capacity Operation-guaranteed temperature NAND Flash (Note) FCU7-CF256M FCU7-CF002G 256MB 2GB -40 ℃ to +85 ℃ SLC (Note) SLC stands for Single Level Cell, and it stores one bit data in each memory cell. This provides longer life span and high product reliability in comparison with MLC (Multi Level Cell), which is commonly applied to CF cards. 2.11.
MITSUBISHI CNC 2 General Specifications 60
3 Installation 61
MITSUBISHI CNC 3 Installation 3.1 Heat Radiation Countermeasures Please refer to the following method for heat radiation countermeasures.
E70 Series Connection Manual 3.1 Heat Radiation Countermeasures The following shows an example of calculation applied to heat radiation countermeasures for the operation panel when 8.4-type display unit is used. Because heat will accumulate in the upper portions of the unit, install an agitating fan as required.
MITSUBISHI CNC 3 Installation Calculation example of panel internal heating value (1) Calculation of unit heating value Heating value (W) Total heating value of units (W): 28W (= control unit + display unit + keyboard unit + operation panel I/O unit) Total heating value (W) by machine input (D1): 5.6W (=24V (total heating value when the 32 points are simultaneously turned ON) × 7.3mA × 32) ... 24V (current consumption per point of the operation panel I/O unit DI) divided by 3.3kΩ ≈ 7.
E70 Series Connection Manual 3.2 Noise Countermeasures 3.2 Noise Countermeasures 3.2.1 Connection of FG (Frame Ground) The frame should basically be grounded at one ground point. Connect the control unit and operation panel I/O unit's 0V (RG) to the FG on the +24V stabilized power supply.
MITSUBISHI CNC 3 Installation 3.2.2 Shield Clamping of Cables The shield cables connected to the units must be properly connected to the ground with clamp fittings and the like in order to stabilize the system's operation while preventing malfunctioning due to exogenous noise. (Refer to "EMC Installation Guidelines: EMC Countermeasure Parts: Shield Clamp Fitting".) 3.2.3 Connecting Spark Killers Connect a spark killer on the coil or the contact in parallel for noise countermeasures.
E70 Series Connection Manual 3.3 Unit Installation 3.3 Unit Installation 3.3.1 Display Unit Mount the display unit with four fixing screws. (Note) Refer to "General Specifications: Display Unit" for the panel cut dimension drawing and the screw hole position.
MITSUBISHI CNC 3 Installation 3.3.2 Keyboard Unit Mount the keyboard unit with four fixing screws. (Note 1) Refer to "General Specifications: Keyboard Unit" for the panel cut dimension drawing and the screw hole position. (Note 2) A clear protective film covers the sheet keys of the keyboard at the time of shipment. Make sure to remove the sheet before use. Fixing screws (4) 3.3.3 Operation Panel I/O Unit Mount the operation panel I/O unit on the back of the keyboard unit with four fixing screws.
E70 Series Connection Manual 3.3 Unit Installation 3.3.4 Control Unit Battery A lithium battery in the control unit battery holder retains parameter settings, machining programs and the like, which requires to be backed up at the power OFF. Battery Q6BAT Battery cumulative data holding time 45,000 hours (At 0 to 45°C. The life will be shorter if the temperature is high.) Battery life Approx.
MITSUBISHI CNC 3 Installation 70
4 Connection 71
MITSUBISHI CNC 4 Connection 4.1 Precautions for Wiring 4.1.1 Precautions when Connecting/Disconnecting Cables If the cable is connected/disconnected without turning the power OFF, the normal unit or peripheral devices could be damaged, and risks could be imposed. Disconnect each cable with the following procedures. (a) For the following type of connector, press the tabs with a thumb and forefinger in the direction of the arrow, and pull the connector off.
E70 Series Connection Manual 4.1 Precautions for Wiring (b) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the connector off. (1) Open (2) Pull (c) For a flat cable type connector without latches, hold the connector with a thumb and forefinger, and pull the connector off. (1) Hold with thumb and forefinger. (2) Pull (d) For the screw fixed type connector, loosen the two fixing screws, and pull the connector off.
MITSUBISHI CNC 4 Connection (e) For the optical cable connector, pull off while holding down the lock button. (1) Press (2) Pull (f) For the Ethernet connector, pull off while holding down the locked latch. (1) Press (2) Pull CAUTION 1. Do not connect or disconnect the cables between units while the power is ON. 2. Do not pull the cables when connecting/disconnecting it.
E70 Series Connection Manual 4.1 Precautions for Wiring 4.1.2 Precautions for Using Optical Communication Cable An optical communication cable is used for communication between the control unit and the drive unit. Special precautions, differing from the conventional cable, are required when laying and handling the optical communication cable. (Note) If the cable you use is not Mitsubishi's, malfunctions resulted from connection problems or aged deterioration are not covered under the warranty. 4.1.2.
MITSUBISHI CNC 4 Connection 4.1.2.3 Precautions for Laying Optical Communication Cable (1) Do not apply a force exceeding the cable's tolerable tension. Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move. (2) Do not connect the cables with a radius less than the tolerable bending radius.
E70 Series Connection Manual 4.2 Connection of Control Unit 4.2 Connection of Control Unit The method for connecting to each unit and device from the control unit is explained in this section. 4.2.
MITSUBISHI CNC 4 Connection 4.2.2 Connecting with Power Supply Connect a general-purpose 24VDC stabilized power supply or PD25 power supply unit to the control unit.
E70 Series Connection Manual 4.2 Connection of Control Unit 4.2.3 Connecting with Emergency Stop Signal Connect the emergency stop switch to EMG connector by F120 cable.
MITSUBISHI CNC 4 Connection NC control unit EMG Stabilized power supply +24V 0V(LG) Emergency stop switch NC control unit EMG +24V R EMGIN FG 3 3 2 2 1 1 MDS-DJ R CN9 F120 5 20 MDS-DJ-V1 LG Emergency stop input circuit (1) External emergency stop cannot substitute the emergency stop signal which is input to NC. It is a function which helps the NC emergency stop.
E70 Series Connection Manual 4.2 Connection of Control Unit 4.2.4 Connecting with Operation Panel I/O Unit Connect the operation panel I/O unit to the connector CG71.
MITSUBISHI CNC 4 Connection 4.2.5 Connecting with Drive Unit Connect the optical communication cables from the NC to the each drive unit so that they run in a straight line from the NC to the drive unit that is a final axis. Up to 6 axes can be connected. Note that the number of connected axes is limited by the NC. (Note) Refer to "Precautions for Using Optical Communication Cable" when handling and wiring optical communication cable.
E70 Series Connection Manual 4.2 Connection of Control Unit 4.2.5.1 Connecting with MDS-DM2 Series CAUTION Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the bending radius within 80mm. POINT As for MDS-DJ series, axis Nos. are determined by the rotary switch for setting the axis No. (Refer to the MDS-DJ Series Instruction Manual.) The axis No. has no relation to the order for connecting to the NC.
MITSUBISHI CNC 4 Connection (2) When using the MDS-DJ unit together MDS-DJ-V1 MDS-DM2-SPV 5th axis Spindle:1st axis Servo:2nd/3rd/4th axis (Final axis) Connected to the NC Optical communication cable The optical communication cables from the NC to the final drive unit must be within 30m. 4.2.5.2 Connecting with MDS-DJ Series CAUTION Connect the NC and the drive units by the optical communication cables.
E70 Series Connection Manual 4.2 Connection of Control Unit 4.2.6 Connecting with RS-232C Device (1) Connect the RS-232C device to the connector SIO.
MITSUBISHI CNC 4 Connection (2) Example of wiring connections to the RS-232C device When connecting to the RS-232C device, refer to the following diagrams and cross the wiring for the transmission signals.
E70 Series Connection Manual 4.2 Connection of Control Unit 4.2.7 Connecting with Skip Signal (Sensor) Connect skip signals to the connector SKIP. Skip signals are used for processing high-speed signals. Always shield the cable. Control unit FCUA-R030 SKIP (Note) Connecting the skip signal cable to a wrong connector causes a damage on the control unit when turning ON the skip signal power supply. Confirm the wiring before turning the power ON.
MITSUBISHI CNC 4 Connection <24V connection at COM terminal> Control unit SKIP R030 cable 2 SI1 12 SI2 3 SI3 13 SI4 7 SI5 17 SI6 8 SI7 18 Stabilized power supply SI8 24VDC(+) COM 0V 1,5,11,15 FG FG 24V connection at COM terminal (Note 1) NC recognizes input signals of 2ms or more as the valid skip signals. If machine contacts (relay, etc.) are used, malfunctions will occur due to chattering. Use semiconductor contacts (transistor, etc.).
E70 Series Connection Manual 4.2 Connection of Control Unit 4.2.8 Connecting with Synchronous Feed Encoder/ Manual Pulse Generator Synchronous feed encoder (1ch) or 5V power supply type manual pulse generator (2ch) can be connected. Synchronous feed encoder OSE1024-3-15-68 R054 cable R050 cable 5V manual pulse generator (Rear view) NO.1 ENC When connecting one 5V manual pulse generator 5V 0V A B G023 cable When connecting two 5V manual pulse generators NO.1 NO.
MITSUBISHI CNC 4 Connection 4.2.9 Connecting with Safety Observing I/O Device Connect safety observing I/O device as the example below. (Below is an example where an MDS-DJ series drive unit is used.
E70 Series Connection Manual 4.3 Connection of Operation Panel I/O Unit 4.3 Connection of Operation Panel I/O Unit 4.3.1 Operation Panel I/O Unit Connection System Drawing Operation panel I/O unit CG71 G011 cable R211 cable RIO3 F351 cable CG31 CG32 F351 cable F351 cable CG33 CG34 CG35 CG36 AO MPG NCKB F351 cable F351 cable F351 cable F221 cable Control unit CG71 Remote I/O unit, scan I/O unit card MITSUBISHI CNC Machine operation panel Machine control panel, switchboard, etc.
MITSUBISHI CNC 4 Connection 4.3.2 Connecting with Keyboard Unit Connect the keyboard unit to the connector NCKB. The cable comes with the keyboard unit. Operation panel I/O unit NCKB (Note) 92 Firmly insert the connection cable until it is locked.
E70 Series Connection Manual 4.3 Connection of Operation Panel I/O Unit 4.3.3 Connecting with Manual Pulse Generator (MPG) Both 5V power supply type (UFO-01-2Z9) and 12V power supply type (HD60C) manual pulse generator can be used. Take the maximum cable length, etc. into consideration when selecting. (Note) Set one of the following parameters which is suitable for your manual pulse generator.
MITSUBISHI CNC 4 Connection 4.3.3.1 Handle Numbers Unit configuration decides handle Nos. "ENC": Connector on control unit "MPG": Connector on operation panel I/O unit Operation panel I/O unit (FCU7-DX71x/ DX72x/ DX73x/DX621) 1st handle 2nd handle 3rd handle Used "MPG" 1ch "MPG" 2ch "ENC" 1ch (Note) Not used "ENC" 1ch "ENC" 2ch - (Note) If one handle is only connected to "MPG", the handle connected to "ENC" 1ch will still be treated as the 3rd handle.
E70 Series Connection Manual 4.3 Connection of Operation Panel I/O Unit 4.3.4.1 Wiring for 24V Common Input (Machine side) For connection details, refer to the descriptions on machine input connector pin assignment in "(1) Machine input (CG31)", "(2) Machine input (CG33)", and "(3) Machine input (CG35)" under Section "General Specifications: Operation Panel I/O Unit". CG31/CG33/CG35 3.3kΩ 0V(RG) 3.3kΩ 0V(RG) 3.3kΩ 0V(RG) 3.3kΩ 0V(RG) 3.3kΩ 0V(RG) Control unit 24VDC(+) A3,B3 COM Sink type 4.3.4.
MITSUBISHI CNC 4 Connection 4.3.4.
E70 Series Connection Manual 4.3 Connection of Operation Panel I/O Unit 4.3.4.4 Outline of Analog Signal Output Circuit Operation Panel I/O unit AO AO AO AO 7 AO GND 1 GND The analog signal output circuit can be used only for the FCU7-DX621/DX721.
MITSUBISHI CNC 4 Connection 4.4 Connection of Remote I/O Unit This chapter describes the connection of the remote I/O unit and machine control signals. 4.4.1 Connection and Station No. Setting on Remote I/O Unit When connecting directly to the control unit Control unit Remote I/O unit FCUA-DX1x1 Station No.1 - 8 0 7 Remote I/O 1ch RIO1 FCUA-R211 Max. 8 channels Max. input: 256 points (X000 to X0FF) Max.
E70 Series Connection Manual 4.4 Connection of Remote I/O Unit When connecting to the operation panel I/O unit Control unit Remote I/O unit FCUA-DX1x1 Operation panel I/O unit FCU7-DX711 Occupies the station No. 1, 2, 7, 8 Station No.3 - 6 2 CG71 5 Remote I/O 3ch RIO3 FCUA-R211 G011 Max. input: 64 points (X200 to X23F) Max. output: 64 points (Y200 to Y23F) Max. 4 channels Max. input: 128 points (X240 to X2BF) Max. output: 128 points (Y240 to Y2BF) FCU7-DX621/721/731 Occupies the station No.
MITSUBISHI CNC 4 Connection 4.4.2 Station No. Setting when Using Multiple Remote I/O Units Multiple remote I/O units can be used, as long as the total No. of occupied stations connected with serial links is eight or less. (three/four or less when connected to the operation panel I/O unit). Unit type Number of occupied stations FCUA-DX101 1 FCUA-DX111 2 FCUA-DX121 2 FCUA-DX141 2 When using multiple remote I/O units, a characteristic station No. must be set for each unit.
E70 Series Connection Manual 4.
MITSUBISHI CNC 4 Connection When connecting to the operation panel I/O unit Station No. 1, 2, 7, 8 (or 1, 2, 3, 7, 8) are occupied by the operation panel I/O unit. (Station No. 7 and 8 are reserved for manual pulse generator.) The maximum numbers of stations and I/O points assigned to remote I/O unit(s) via RIO3 are as follows. Operation panel I/O unit type Remote I/O Rotary switch Setting range Max. number of stations (RIO3 Max.
E70 Series Connection Manual 4.
MITSUBISHI CNC 4 Connection 4.4.
E70 Series Connection Manual 4.4 Connection of Remote I/O Unit FCUA-DX101/141 Machine side control panel, etc. DI-L When using two or more remote I/O units or when connecting to the operation panel I/O unit, the signal assignment will differ. Refer to the "PLC Interface Manual" for details. The I/O assignment shows an example when the units are connected to the control unit and the station No. is set to “2”.
MITSUBISHI CNC 4 Connection 4.4.4 Connecting FCUA-DX141 Unit with Analog Input/Output Signal For the analog input/output signal, connect the FCUA-R031 cable to "AIO". Up to four input points and one output point can be connected for the analog input/output signal. When manufacturing the FCUA-R031 cable, use the FCUA-CS000 connector set (optional, with both ends). FCUA-DX141 AIO FCUA-R031 Analog I/F 20 10 11 1 Pin No. Input/output circuit FCUA-DX141 Input Connector pin No.
E70 Series Connection Manual 4.4 Connection of Remote I/O Unit 4.4.
MITSUBISHI CNC 4 Connection When using two or more remote I/O units or when connecting to the operation panel I/O unit, the signal assignment will differ. Refer to the "PLC Interface Manual" for details. The I/O assignment shows an example when the station No. is set to "2". Machine side DI-L control panel, etc.
E70 Series Connection Manual 4.4 Connection of Remote I/O Unit 4.4.
MITSUBISHI CNC 4 Connection When using two or more remote I/O units or when connecting to the operation panel I/O unit, the signal assignment will differ. Refer to the "PLC Interface Manual" for details. The I/O assignment shows an example when the station No. is set to "2". Machine side control panel, etc.
E70 Series Connection Manual 4.5 Connection of MITSUBISHI CNC Machine Operation Panel 4.5 Connection of MITSUBISHI CNC Machine Operation Panel (Note) In this chapter "MITSUBISHI CNC Machine operation panel" is shorten to Machine operation panel. Connect Machine operation panel A to the remote I/O unit I/F of control unit or operation panel I/O unit.
MITSUBISHI CNC 4 Connection Machine operation panel occupies RIO station No. 4 to 6. The device numbers for switch and LED on operation panel are fixed as listed below. The following lists the devices for using the RIO 1st channel. Device No.
E70 Series Connection Manual 4.5 Connection of MITSUBISHI CNC Machine Operation Panel (b) Spindle override (6bit) 8 position code list Device No.
MITSUBISHI CNC 4 Connection 114
Appendix 1 1 Ap 章 付録 Cable 115
MITSUBISHI CNC Appendix 1 Cable (Note) Symbols for writing cable drawings (1) indicates twisted pair. (2) indicates the shield sheath. (3) (4) indicates shield clamping to the grounding plate. In the cable drawings, the partner of the twisted pair cable is given a priority, so the pin No. of the connectors at both ends are not necessary in number of order. (5) Equivalent parts can be used for the connector, contact and wire material.
E70 Series Connection Manual Appendix 1.1 Cable Wire and Assembly Appendix 1.1 Cable Wire and Assembly (1) Cable wire The specifications of the wire used for each cable, and the machining methods are shown in this section. When manufacturing the detector cable and battery connection cable, use the recommended wires shown below or equivalent products. (a) Heat resistant specifications cable Wire characteristics Wire type (special order part) BD20288 Compound 6-pair shielded cable Specification No.
MITSUBISHI CNC Appendix 1 Cable (2) Cable assembly Assemble the cable with the cable shield wire securely connected to the ground plate of the connector. Core wire Connect with a ground plate of connector.
E70 Series Connection Manual Appendix 1.2 CNP2E-1 Cable Appendix 1.2 CNP2E-1 Cable Max. cable length: 30m Application: Motor side PLG cable Spindle side accuracy detector TS5690 cable Spindle drive unit side connector (3M) Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (MOLEX) Connector set: 54599-1019 Spindle motor side connector (Tyco Electronics) Connector: 172169-1 Contact: 170363-1(AWG26-22) 170364-1(AWG22-18) (Note) P5(+5V) LG 1 2 0.5mm2 7 8 P5(+5V) LG MT1 MT2 5 6 0.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.3 CNP3EZ-2P/CNP3EZ-3P Cable Max.
E70 Series Connection Manual Appendix 1.4 CNV22J-K1P / CNV22J-K2P Cable Appendix 1.4 CNV22J-K1P / CNV22J-K2P Cable Max. cable length: 0.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.5 CNV2E-8P/CNV2E-9P Cable Max.
E70 Series Connection Manual Appendix 1.6 CNV2E-HP Cable Appendix 1.6 CNV2E-HP Cable Max. cable length: 30m Application: MDS-B-HR unit cable Drive unit side connector (3M) Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (MOLEX) Connector set: 54599-1019 MDS-B-HR unit side connector (Hirose Electric) Plug: RM15WTP-8S Clamp: RM15WTP-CP (10) 0.5mm2 P5(+5V) LG RQ RQ* SD SD* Case grounding 1 2 10 3 4 5 6 7 8 0.5mm2 0.2mm2 0.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.7 CNV2E-K1P / CNV2E-K2P Cable Max.
E70 Series Connection Manual Appendix 1.8 DG21 Cable Appendix 1.8 DG21 Cable Max. cable length: 5m Application: Battery cable (For drive unit - battery unit) Drive unit side connector Battery unit side connector (Hirose Electric) (3M) Connector: DF1B-2S-2.5R Contact: DF1B-2428SCA BT LG 1 2 Connector: 10120-3000VE Shell kit: 10320-52F0-008 0.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.9 DG22 Cable Max. cable length: 10m Application: Battery cable (For drive unit - drive unit) (Note) This cable is required to supply the power from the battery unit to multiple drive units. Drive unit side connector Drive unit side connector (Hirose Electric) (Hirose Electric) Connector: DF1B-2S-2.5R Contact: DF1B-2428SCA BT LG 1 2 Connector: DF1B-2S-2.5R Contact: DF1B-2428SCA 0.
E70 Series Connection Manual Appendix 1.10 DG23 Cable Appendix 1.10 DG23 Cable Max. cable length: 10m Application: Battery cable (For drive unit - battery box) (Note) The battery box side is connected using a bare conductor or a terminal bar. Drive unit side connector Connector : DF1B-2S-2.5R Contact : DF1B-2428SCA BT LG 1 2 Battery box side 0.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.11 DG24 Cable Max. cable length: 10m Application: 5V spply/DO output cable (For drive unit - battery box) (Note) The battery box side is connected using a bare conductor or a terminal bar. Drive unit side connector Battery box side Connector :10120-3000VE Shell kit :10320-52F0-008 DICOM D11 20 13 P5 LG Case grounding 4 1 FG 0.2mm 2 Blue +24V (DC power) DO(ALM) Yellow 0.2mm 2 Light blue 0.
E70 Series Connection Manual Appendix 1.12 DG25 Cable Appendix 1.12 DG25 Cable Max. cable length: 10m Application: Battery cable (For drive unit - battery box) Drive unit side connector (Hirose Electric) Connector : DF3-2S-2C Contact : DF3-2428SCC BT LG 1 2 Battery box side 0.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.13 F023/F024 Cable Max. cable length: 20m Application: Manual Pulse Generator (5V spec) HANDLE HANDLE HA1A 4 HA1B 14 5V 10 1ch 1 GND HA2A 3 HA2B 13 5V 20 GND 11 2ch FG [HANDLE] Connector: 10120-3000VE Case: 10320-52F0-008 Recommended manufacturer: 3M Cable name Wire material: UL1061-2464 AWG22×6P Recommended manufacturer: Oki Electric Cable 1ch F023 cable ○ F024 cable ○ [1ch][2ch] Crimp terminal: V1.
E70 Series Connection Manual Appendix 1.14 F034/F035 Cable Appendix 1.14 F034/F035 Cable Max.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.15 F070 Cable Max. cable length: 30m Application: 24VDC power cable Y DCIN DCIN +24V 0V FG [DCIN] Connector: 2-178288-3 Contact: 1-175218-5 ×3 Recommended manufacturer: Tyco Electronics 132 1 2 3 Wire material: B-18(19)U×2SJ-1×9 Recommended manufacturer: Sumitomo Electric Industries +24V 0V Crimp terminal: V1.25-3 or V1.
E70 Series Connection Manual Appendix 1.16 F110 Cable Appendix 1.16 F110 Cable Max.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.17 F120 Cable Max. cable length: 30m Application: Emergency stop cable EMG EMG FG EMG IN COM [EMG] Connector: 005057-9403 Contact: 0016020103 ×3 Recommended manufacturer: MOLEX 134 1 2 3 B22-9 Wire material: B-22(19)U×2SJ-1×9 Recommended manufacturer: Sumitomo Electric Industries EMG IN COM Crimp terminal: V1.
E70 Series Connection Manual Appendix 1.18 F170 Cable Appendix 1.18 F170 Cable Max. cable length: 15m Application: ON/OFF switch cable for PD25/PD27 : ON/OFF PD25 ON/OFF NC P-OFF GND GND P-ON [ON/OFF] Connector: 1-178288-5 Contact: 1-175218-5 Recommended manufacturer: Tyco Electronics (Note) 1 2 3 4 5 OFF-1 OFF-2 ON-1 ON-2 Wire material: DPVVSB 3P×0.3mm2 Recommended manufacturer: Bando Electric Wire Crimp terminal: V1.25-3 or V1.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.19 F221 Cable Max. cable length: 30m Application: Analog output AO AO AO 7 AO GND 1 GND [AO] Connector: 10120-3000VE Contact: 10320-52F0-008 Recommended manufacturer: 3M Wire material: B-22(19)×2SJ-1×9 Recommended manufacturer: Sumitomo Electric Industries Crimp terminal: V1.25-3 Recommended manufacturer: JST (Note 1) Follow the instruction of the machine side in connecting the shield. Do not connect on the base I/O unit side.
E70 Series Connection Manual Appendix 1.20 F320/F321 Cable Appendix 1.20 F320/F321 Cable Max. cable length: 50m Application: Manual Pulse Generator (12V spec) HANDLE HANDLE HA1A 4 HA1B 14 12V 6 GND HA2A 1 HA2B 13 12V 16 GND 11 1ch 3 2ch FG [HANDLE] Connector: 10120-3000VE Case: 10320-52F0-008 Recommended manufacturer: 3M Cable name Wire material: UL1061-2464 AWG22×6P Recommended manufacturer: Oki Electric Cable 1ch F320 Cable ○ F321 Cable ○ [1ch][2ch] Crimp terminal: V1.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.21 F351 Cable Max. cable length: 50m Application: DI/DO CG31,CG32,CG33,CG34,CG35,CG36 [CG31, CG32, CG33, CG34, CG35, CG36] Connector: 7940-6500SC Strain relief: 3448-7940 Recommended manufacturer: 3M (Note) 138 Wire material: B40-S Recommended manufacturer: Oki Electric Cable This cable is used to connect the operation panel I/O unit. Select FCUA-R300, which doesn’t have strain relief, when connecting to remote I/O unit.
E70 Series Connection Manual Appendix 1.22 FCUA-R030 Cable Appendix 1.22 FCUA-R030 Cable Max.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.23 FCUA-R031 Cable Max. cable length: 30m Application: Analog input/output (for remote I/O unit) AIO AIO 2 AI0 1 12 GND AI1 11 3 5 13 GND AI2 GND AI3 15 7 GND AO GND FG [AIO] Connector: 10120-3000VE Case: 10320-52F0-008 Recommended manufacturer: 3M (Note) 140 Wire material: UL1061-2464 AWG24×6P Recommended manufacturer: Oki Electric Cable Crimp terminal: V1.
E70 Series Connection Manual Appendix 1.24 FCUA-R050/R054 Cable Appendix 1.24 FCUA-R050/R054 Cable Max.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.25 FCUA-R211 Cable Max.
E70 Series Connection Manual Appendix 1.26 FCUA-R300/FCUA-R301 Cable Appendix 1.26 FCUA-R300/FCUA-R301 Cable Type: FCUA-R300 Max. cable length: 50m Application: DI/DO cable (one side connector) (for remote I/O unit) DI-L/DO-L, DI-R/DO-R [DI-L/DO-L,DI-R/DO-R] Connector: 7940-6500SC Recommended manufacturer: 3M Wire material: B40-S Recommended manufacturer: Oki Electric Cable Type: FCUA-R301 Max.
MITSUBISHI CNC Appendix 1 Cable Machine control panel, electric cabinet, etc.
E70 Series Connection Manual Appendix 1.27 G011 Cable Appendix 1.27 G011 Cable Max. cable length: 0.5m Application: Connection between NC unit and operation panel I/O unit G011 GND GND 1 14 1 14 5V 5V 2 15 2 15 5V 3.3V 3 16 3 16 GND GND 4 17 4 17 KBCS0* KBCS1* 5 18 5 18 KBCS2* KBAD0 6 19 6 19 KBAD1 KBAD2 7 20 7 20 KBD0 KBD1 8 21 8 21 KBD2 KBD3 9 22 9 22 KBRES* RDYOUT* 10 23 10 23 BUZOUT* 3.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.28 G023/G024 Cable Max.
E70 Series Connection Manual Appendix 1.29 G071 Cable Appendix 1.29 G071 Cable Max. cable length: 0.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.30 G300 Cable Max.
E70 Series Connection Manual Appendix 1.31 G301 Cable Appendix 1.31 G301 Cable Max.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.32 G380 Cable Max. cable length: 30m Application: Optical communication cable for wiring between drive units (outside panel) for optical communication repeater unit Use when the cable length is 10m or more to 30m or less.
E70 Series Connection Manual Appendix 1.33 G395 Cable Appendix 1.33 G395 Cable Max. cable length: 10m Application: Optical communication cable for wiring between drive units (outside panel) for wiring between NC-drive units Use when wiring outside of the panel with a cable of 10m or less.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.34 G396 Cable Max. cable length: 10m Application: Optical communication cable for wiring between drive units (inside panel) Use when wiring in the panel with a cable of 10m or less.
E70 Series Connection Manual Appendix 1.35 G460 Cable Appendix 1.35 G460 Cable Max. cable length: 0.5m Application: Cable between MITSUBISHI CNC machine operation panel A and MITSUBISHI CNC machine operation panel B SUBP RSW1 G460 RSW2 SUBP SW-NO 1 2 3 4 5 6 7 5A 5B 6A 6B 7A 7B 8A 1 2 3 4 5 6 7 13A 13B [SUBP] Connector: HIF3BA-40D-2.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.36 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable Max.
E70 Series Connection Manual Appendix 1.37 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable Appendix 1.37 MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable Max.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.38 R-TM Terminator Connector Application: Terminator for OPI interface R-TM R-TM 0V 3 TXRX* 2 TXRX 1 [R-TM] Connector: 1-178288-3 (X type) Contact: 1-175216-2 ×2 Recommended manufacturer: Tyco Electronics Resistor: 100Ω 1/4W (Note 1) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used providing they are compatible with the specifications. (Note 2) Cover the 100Ω terminator with a black insulation tube.
E70 Series Connection Manual Appendix 1.39 SH21 Cable Appendix 1.39 SH21 Cable Max.
MITSUBISHI CNC Appendix 1 Cable Appendix 1.40 SH41 Cable Max.
E70 Series Connection Manual Appendix 1.41 List of Cable Connector Sets Appendix 1.41 List of Cable Connector Sets Type Application Connector (3M) 10120-3000VE x 2pcs. FCUA-CS000 FCUA-CS301 FCUA-CN200 3-178127-6 1-175218-5 x 6 pcs. 1-178288-5 1-175218-5 x 6 pcs. Control unit - General I/O units FCUA-CN220 Connector (3M) 7940-6500SC x 4pcs. Strain relief (3M) 3448-7940 x 2pcs. Connector (Tyco Electronics) 2-178288-3 x 1pc. Tin contact (Tyco Electronics) 1-175218-5 x 3 pcs.
MITSUBISHI CNC Appendix 1 Cable 160
Appendix 2 2 Ap 章 付録 EMC Installation Guidelines 161
MITSUBISHI CNC Appendix 2 EMC Installation Guidelines For details of the drive section (servo/spindle drive unit), refer to the "EMC Installation Guidelines" of instruction manuals for each drive unit. Appendix 2.1 Introduction EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Directives.
E70 Series Connection Manual Appendix 2.3 EMC Measures Appendix 2.3 EMC Measures The main items relating to EMC measures include the following. (1) Store the device in a sealed metal panel. (2) Ground all conductors that are floating electrically. Decrease the impedance. (3) Increase the distance between the drive line and signal wire. (4) Shield the cables wired outside of the panel. (5) Install a noise filter. Take care to the following items to suppress the noise radiated outside of the panel.
MITSUBISHI CNC Appendix 2 EMC Installation Guidelines Appendix 2.4.2 Measures for Door (1) Use metal for all members configuring the panel. (2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large contact area as shown below. (3) The EMI gasket or conductive packing must contact the metal surface uniformly and at the correct position.
E70 Series Connection Manual Appendix 2.5 Measures for Wiring in Panel Appendix 2.5 Measures for Wiring in Panel Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. The following measures must be sufficiently considered for the cables (SH21/G018/F012/FCUA-R211) that carry out high-speed communication. Appendix 2.5.1 Precautions for Wiring in Panel (1) If the cables are led unnecessary in the panel, they will pick up noise.
MITSUBISHI CNC Appendix 2 EMC Installation Guidelines Appendix 2.5.2 Shield Treatment of Cables Use shielded cables for the cables wired outside the panel. Use a shield clamp within 10cm of the lead-out port from the panel. (Refer to "EMC Countermeasure Parts: Shield Clamp Fitting".
E70 Series Connection Manual Appendix 2.5 Measures for Wiring in Panel (3) Servo communication cable [SH21 cable] Shield clamp Control panel Control panel Control unit Drive section unit SH21B cable Ferrite core (4) Use a shield clamp within 10cm from the panel's inlet/outlet. When using a ferrite core, install it on both ends of the connected units. Ethernet cable Shield clamp Control panel Operation panel Control unit Peripheral device Ethernet cable Ferrite core - Use a shielded cable.
MITSUBISHI CNC Appendix 2 EMC Installation Guidelines Appendix 2.6 EMC Countermeasure Parts Appendix 2.6.1 Shield Clamp Fitting The effect can be improved by directly connecting the cable's shield sheath to the grounding plate as shown below. Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting. If the cables are thin, several can be bundled and clamped together.
E70 Series Connection Manual Appendix 2.6 EMC Countermeasure Parts Appendix 2.6.2 Ferrite Core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable. This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality of the signal.
MITSUBISHI CNC Appendix 2 EMC Installation Guidelines Appendix 2.6.3 Surge Absorber Make sure that the surge does not directly enter the AC line of the general-purpose stabilized power supply (userprepared) supplying power to the control unit and DIO. Select the following product or equivalent for the surge absorber. Refer to the manufacturer catalog for detailed characteristics, outline and connection methods of the surge absorber.
E70 Series Connection Manual Appendix 2.6 EMC Countermeasure Parts (3) Example of surge absorber installation An example of installing the surge absorber in the machine control panel is shown below. A short-circuit fault will occur in the surge absorber if a surge exceeding the tolerance is applied. Thus, install a circuit protection breaker in the stage before the surge absorber.
MITSUBISHI CNC Appendix 2 EMC Installation Guidelines Appendix 2.6.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply (prepared by machine manufacturer). Use a power supply that complies with CE Marking or that follows the safety standards given below. Stabilized power supply selection items Item Voltage fluctuation Output Ripple noise Spike noise Standard setting ±5% Remarks ±5% or less of 24VDC output 120mV (max.) 500mV (max.
Appendix 3 3 Ap 章 付録 Restrictions for Lithium Batteries 173
MITSUBISHI CNC Appendix 3 Restrictions for Lithium Batteries Appendix 3.1 Restriction for Packing The United Nations Dangerous Goods Regulations "Article 12" became effective from 2003. When transporting lithium batteries with means subject to the UN Regulations, such as by air transport, measures corresponding to the Regulations must be taken. The UN Regulations classify the batteries as dangerous goods (Class 9) or not dangerous goods according to the lithium metal content.
E70 Series Connection Manual Appendix 3.1 Restriction for Packing Appendix 3.1.1 Target Products The following Mitsubishi NC products use lithium batteries. If the lithium metal content exceeds 1g for battery cell and 2g for battery, the battery is classified as dangerous good (Class9).
MITSUBISHI CNC Appendix 3 Restrictions for Lithium Batteries Appendix 3.1.2 Handling by User The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest IATA Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country. These should be checked by the company commissioned for the actual transportation.
E70 Series Connection Manual Appendix 3.1 Restriction for Packing (2) When packaged by user The user must follow UN Regulations when packing, preparing for shipping and preparing the indications, etc. (a) Packing a lithium battery falling under Class 9 [1] Consult with The Ship Equipment Inspection Society of Japan for details on packaging. [2] Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging". The Ship Equipment Inspection Society of Japan http://www.hakuyohin.or.jp/english.
MITSUBISHI CNC Appendix 3 Restrictions for Lithium Batteries Appendix 3.2 Products information data sheet (ER battery) MSDS system does not cover the product used in enclosed state. The ER battery described in this section applies to that product. This description is applied to the normal use, and is provided as reference but not as guarantee.
E70 Series Connection Manual Appendix 3.2 Products information data sheet (ER battery) (7) Stability and reactivity Stability Condition to avoid Hazardous decomposition products (8) Stable under normal handling condition. Do not mix multiple batteries with their terminals uninsulated. This may cause a shortcircuit, resulting in heating, bursting or ignition. Irritative or toxic gas is emitted in the case of fire.
MITSUBISHI CNC Appendix 3 Restrictions for Lithium Batteries Appendix 3.3 Issuing Domestic Law of the United States for Primary Lithium Battery Transportation Federal Aviation Administration (FAA) and Research and Special Programs Administration (RSPA) announced an additional regulation (interim final rule) for the primary lithium batteries transportation restrictions item in "Federal Register" on Dec.15 2004. This regulation became effective from Dec.29, 2004.
E70 Series Connection Manual Appendix 3.4 Restriction related to EU Battery Directive Appendix 3.4 Restriction related to EU Battery Directive EU Battery Directive (2006/66/EC) has been enforced since September 26th in 2008. Hereby, battery and machinery incorporating battery marketed in European Union countries must be in compliance with the EU Battery Directive. Lithium battery provided by MITSUBISHI are subjected to this restriction. Appendix 3.4.
MITSUBISHI CNC Appendix 3 Restrictions for Lithium Batteries 182
Appendix 4 4 Ap 章 付録 Precautions for Compliance to UL/c-UL Standards 183
MITSUBISHI CNC Appendix 4 Precautions for Compliance to UL/c-UL Standards Observe the following matters to comply with UL/c-UL Standards. Refer to "Instruction Manual for Compliance with UL/c-UL Standard"(BNP-B2429-003) for details. (1) Selection of external 24VDC power supply unit (The unit shall be prepared by the machine tool builder.) This NC system complies with the UL Standards on the condition that the stabilized power supply unit supplying 24VDC to each unit is a UL-approved part.
Revision History Date of revision Dec. 2012 Dec. 2013 Manual No. Revision details IB(NA)1501151-A First edition created. The construction of chapters and sections were revised. - "5 EMC Installation Guidelines" to Appendix 2. - "6 Restrictions for Lithium Batteries" to Appendix 3. IB(NA)1501151-B - "7 Precautions for Compliance to UL/c-UL Standards" to Appendix 4. - "8 Cable" to Appendix 1. Mistakes were corrected. Following chapters were revised. - "4.2.
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Notice Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product. Duplication Prohibited This manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.
