HARDWARE MANUAL FX1S SERIES PROGRAMMABLE CONTROLLERS
FX2NC Series Programmable Controllers Foreword • This manual contains text, diagrams and explanations which will guide the reader in the correct installation and operation of the FX1S Series Programmable Controllers. It should be read and understood before attempting to install or use the unit. • Further information can be found in the FX Series Programming Manual II.
FX1S Series Programmable Controllers FX1S Series Programmable Controllers Hardware Manual Manual number : JY992D83901 Manual revision : B Date : April 2000
FX1S Series Programmable Controllers Guidelines for the Safety of the User and Protection of the FX1S. This manual provides information for the use of the FX1S. The manual has been written to be used by trained and competent personnel.
FX1S Series Programmable Controllers Note’s on the Symbology Used in this Manual At various times through out this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of equipment. Whenever any of the following symbols are encountered its associated note must be read and understood. Each of the symbols used will now be listed with a brief description of its meaning.
FX1S Series Programmable Controllers • Under no circumstances will Mitsubishi Electric be liable responsible for any consequential damage that may arise as a result of the installation or use of this equipment. • All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.
FX1S Series Programmable Controllers Table of Contents Table of Contents Guideline .......................................................................................................................... ii 1. Introduction .........................................................................................1-1 1.1 1.2 1.3 1.4 Model Name..................................................................................................... 1-3 World Specification ......................................
FX2NC Series Programmable Controllers Contents. 4. Power supply.......................................................................................4-1 4.1 4.2 4.3 4.4 4.5 Wiring Cautions................................................................................................ 4-1 Wiring Techniques ........................................................................................... 4-1 Power Supply.............................................................................................
FX1S Series Programmable Controllers Table of Contents 7. Diagnostics..........................................................................................7-1 7.1 Preliminary Checks .......................................................................................... 7-1 7.1.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 ERROR LED ON (CPU ERROR) ........................................................................ 7-2 Common errors ..........................................................................
FX2NC Series Programmable Controllers Contents.
FX1S Series Programmable Controller 1 Introduction 2 Terminal Layouts 3 Installation Notes 4 Power Supply 5 Inputs 6 Outputs 7 Diagnostics Introduction 1
FX1S Series Programmable Controller Introduction 1
FX1S Series Programmable Controller 1. Introduction 1 Introduction This manual covers the hardware installation instructions for the FX 1S Series Programmable Logic Controller. Table 1.1 : Relay Output Units INPUT MODEL QTY OUTPUT TYPE QTY FX1S-10MR-ES/UL 6 4 FX1S-14MR-ES/UL 8 6 FX1S-20MR-ES/UL 12 FX1S-30MR-ES/UL 16 24V DC Sink / Source TYPE POWER SUPPLY DIMENSIONS mm (inches) 60 (2.4) Relay 8 85 - 264 VAC 75 (3.0) 0.3 (0.66) 90 (3.5) 75 (3.0) 100 (3.
FX1S Series Programmable Controller Introduction 1 Figure 1.1: FX1S Outline Drawing DIN Rail The distance between the vertical centerlines is 8mm (0.31”) less than the width of the unit Please see previous page for each model’s width measurement.
FX1S Series Programmable Controller 1.1 Introduction 1 Model name F X 1 S - 1 4 M T- E S S / U L A) B) C) F) E) D) Table 1.
FX1S Series Programmable Controller 1.2 Introduction 1 World Specification Table 1.4 : World / Japanese Specifications 1.3 Input Sink / Source World spec models : SINK / SOURCE Japanese models : ALWAYS SINK Outputs Transistor World spec models : ALWAYS SOURCE Japanese models : ALWAYS SINK Serial Numbers S E R I A L N O. : 9 X 3 2 6 7 3) 1) e.g. 9=1999 0=2000 2) 1-9 X Y Z = Jan - Sept = Oct = Nov = Dec Table 1.
FX1S Series Programmable Controller 1.4 Introduction 1 Configuration Figure 1.
FX1S Series Programmable Controller 1.4.1 Introduction 1 Unit accessories Table 1.6 : Configuration Notes A FX1S Controller Main Body B FX1N Memory Cassette or Display Unit C FX1N Expansion Boards D FX0N Network Adaptors E Programming Cables F Programming Software G HMI Devices, F900 GOT and FX-DU Series H Dedicated Programming Tools Table 1.
FX1S Series Programmable Controller 1.4.2 Introduction 1 Rules for Expansion The FX1S Series can: • Use one expansion unit or board per square B, C, and G concurrently. • The FX1S can supply 400mA at 24V DC. The FX1S cannot: - Be expanded by the use of Special Funcion Blocks. - Supply a 5V DC service supply. - Use FX1N-422-BD + FX-2PIF. - Use the FX1N-5DM and the FX-10DM concurrently. - Use more than one FX-10DM at the same time.
FX1S Series Programmable Controller Introduction 1 1-8
FX1S Series Programmable Controllers 1 Introduction 2 Terminal Layouts 3 Installation Notes 4 Power Supply 5 Inputs 6 Outputs 7 Diagnostics
FX1S Series Programmable Controllers
FX1S Series Programmable Controllers 2. Terminal layouts 2 Terminal layouts The following selection of terminal layouts are taken from the FX1S product range. Note: All layouts are diagrammatic only and are intended to aid the creation of wiring diagrams. 2.1 Relay Output Controllers Figure 2.
FX1S Series Programmable Controllers 2.2 Terminal layouts 2 Transistor Output Controllers Figure 2.
FX1S Series Programmable Controllers 1 Introduction 2 Terminal Layouts 3 Installation Notes 4 Power Supply 5 Inputs 6 Outputs 7 Diagnostics
FX1S Series Programmable Controllers
FX1S Series Programmable Controllers 3. Installation Notes 3 Installation Notes The installation of FX1S products has been designed to be safe and easy. When the products associated with this manual are used as a system or individually, they must be installed in a suitable enclosure. The enclosure should be selected and installed in accordance to the local and national standards.
FX1S Series Programmable Controllers 3.1 Installation Notes 3 Product Outline Figure 3.1: Features of the FX1S PLC Table 3.1 : Feature Table 1 Direct Mounting Holes (4.
FX1S Series Programmable Controllers 3.2 Installation Notes 3 FX1S RUN/STOP Control RUN or STOP of the FX1S can be controlled by: nThe RUN/STOP switch mounted next to the programming port. oA standard input (X0 to X17) defined by the system parameters. pRemotely from a personal computer or other programming peripheral. Note:The FX1S RUN/STOP switch works in parallel with the RUN-input terminal. Please refer to Table 3.2.
FX1S Series Programmable Controllers 3.3 Installation Notes 3 General Specifications Table 3.3: General Specifications Item Description Operating Temperature 0 to 55 °C (32 to 131 °F) Storage Temperature -20 to 70 °C (-4 to 158 °F) Operating Humidity 35 to 85% Relative Humidity, No condensation storage Humidity 35 to 90% Relative Humidity, No condensation Vibration Resistance - Direct Mounting Conforms to IEC 68-2-6; 10 - 57 Hz: 0.075 mm Half Amplitude 57 - 150 Hz: 9.
FX1S Series Programmable Controllers 3.4 Installation Notes 3 PLC Mounting Arrangements To prevent a rise in temperature, mount the units to walls. Never mount them to the floor or ceiling of an enclosure. Caution • Units should mot be installed in areas subject to the following conditions: excessive or conductive dust, corrosive or flammable gas, moisture or rain, excessive heat, regular impact shocks or excessive vibration.
FX1S Series Programmable Controllers 3.5 Installation Notes 3 DIN Rail Mounting Units can be snap mounted to 35mm DIN rail (DIN EN 50022). To release pull the spring loaded clips away from the rail and slide the unit off and up. 3.6 Termination of Screw Terminals Cables terminating at a screw terminal of an FX2N and FX 0N product should be fitted with insulated crimp terminals, see example shown. Terminals screws should be tightened to between 0.5 to 0.8 N‚m.
FX1S Series Programmable Controllers 1 Introduction 2 Terminal Layouts 3 Installation Notes 4 Power Supply 5 Inputs 6 Outputs 7 Diagnostics
FX1S Series Programmable Controllers
FX1S Series Programmable Controllers 4. Power Supply 4.1 Wiring Techniques Power Supply 4 The wiring of FX1S products has been designed to be safe and easy. If during the installation of these product or associated products concern is felt, please contact a professional electrician who is trained to the local and national standards applicable to the installation site. 4.2 Wiring Cautions • Do not run input signals in the same multicore cable as output signals or allow them to share the same wire.
FX1S Series Programmable Controllers 4.4 Power Supply 4 Power Supply Characteristics Table 4.1 : Power Requirements Power supply Max. allowable momentary power failure period Fuse (size) rating In-rush current Power consumption *1 FX1S-10M FX1S-14M FX1S-20M FX1S-30M 100 ~ 240V AC +10%, -15%, 50-60Hz 10ms; if less than 10ms, the PLC will continue operation. If 10ms or more, the PLC will shut down 250V 1.0A 5φ×20mm (0.2×0.79 inches) 100V AC - Max. 15A for 5ms 200V AC - Max.
FX1S Series Programmable Controllers Power Supply 4 Figure 4.
FX1S Series Programmable Controllers 4.5 Power Supply 4 Earthing / Grounding Use a cable at least 0.2mm2 (AWG24) to ground equipment. Ground resistance must be less than 100Ω (class 3). Note that the ground cable must not be connected to the same ground as the power circuits. Grounding is recommended but if a proper ground cannot be provided the PC will still operate correctly without being grounded.
FX1S Series Programmable Controllers 1 Introduction 2 Terminal Layouts 3 Installation Notes 4 Power Supply 5 Inputs 6 Outputs 7 Diagnostics
FX1S Series Programmable Controllers
FX1S Series Programmable Controllers Inputs 5 5. Inputs 5.1 24V DC Input Specifications Table 5.1: FX1S Input Specifications FX1S Main Unit X0 Æ X7 Input voltage 24V DC +/- 10% Input current Input switching current X10 Æ X17 OFF Æ ON ON Æ OFF Response time Variable response time Circuit isolation Operation indication 24V DC, 7mA 24V DC, 5mA >4.5mA >3.5mA <1.5mA 10msec (default) 0 - 15msec for X000-X017 via use the FX1S digital filter.
FX1S Series Programmable Controllers 5.1.1 Inputs 5 Typical wiring Figure 5.
FX1S Series Programmable Controllers 5.1.2 Inputs 5 Input Circuit Connection Figure 5.2: Input Circuit Diagrams (Source/Sink) Sink (+ve S/S) Source (-ve S/S) 24V 24V 24V DC 24V DC 5.1.3 X X S/S 0V S/S 0V Diodes and Inputs Connected in Series Figure 5.3: Diode Connection Diagram 24V X S/S 0V Vdrop across the diode Max. 4V No more than 2 LEDs should be connected in series.
FX1S Series Programmable Controllers 5.1.4 Inputs 5 Resistors and Inputs Connected in Parallel Parallel resistance Rp: FX1S = 15kΩ. If resistance Rp is less than the stated value, then add the Rb value using the Equation 1 calculation. Alternatively; Current leakage: FX1S = 1.5mA. If the current leakage is greater than the stated value, then add the Rb value using the equation 2 calculation. Figure 5.4: Parallel LED Diagram 24V Eqn 1 : Rb ≤ 4Rp 15 - Rp Eqn 2 : Rb ≤ 6 I - 1.
FX1S Series Programmable Controllers 1 Introduction 2 Terminal Layouts 3 Installation Notes 4 Power Supply 5 Inputs 6 Outputs 7 Diagnostics
FX1S Series Programmable Controllers
FX1S Series Programmable Controllers 6. Outputs 6 Outputs Table 6.1: Output Specifications Description Relay Output Switched voltages ≤ 240V AC, ≤ 30V DC (resistive load) Rated current / N points 2A/1 point, 8A/COM (resistive load) Transistor Output 5-30V DC 0.5A/1 point, 0.8A/COM 80VA, See table 6.2 for more 12W/24V DC details Max. Lamp Load (tung- 100W (1.17A/85V AC, 0.4A/ 0.9W/24V DC 250V AC) sten load) Max.
FX1S Series Programmable Controllers 6.1 Outputs 6 Relay Output Example Figure 6.1: Typical Relay Wiring Diagram ➊ ➎ ➒ COM0 ➋ ➌ Y0 COM1 Y1 COM2 Y2 Y3 MC2 ➐ ➋ Y4 MC1 ➍ MC1 MC2 ➏ ➎ ➓ Y5 ➑ n Do not use this terminal o Fuse p Surge absorbing Diode. q External Mechanical Interlock r Emergency Stop s Noise suppressor 0.
FX1S Series Programmable Controllers 6.1.1 Outputs 6 Reliability Tests The test results in Table 6.2 were gathered from a 1 sec ON/OFF test cycle. Please note that the over current induced by in-rush greatly reduces the relay contacts service life. The rated life for an inductive AC load such as a contactor or solenoid valve is 500,000 operations at 20VA. Table 6.2: Relay Life Cycle Data Description Load capacity Life of contact (cycles) Example load (Mitsubishi contactor) 6.1.2 20VA 0.2A/100VAC 0.
FX1S Series Programmable Controllers 6.1.3 Outputs 6 Transistor Output Examples Figure 6.3: Transistor Output Wiring Diagram ➎ +V0 Y0 ➏ +V1 Y1 ➍ ➍ +V2 Y2 Y3 MC1 MC2 ➊ Y4 Y5 ➐ MC2 ➋ MC1 ➌ ➌ n o p Do not use this terminal q External Mechanical Interlock r s t Output Terminal Y0 Emergency Stop Fuse Output Terminal Y1 DC Power Supply Figure 6.
FX1S Series Programmable Controllers 6.2 Outputs 6 Applying safe loads Ensure all loads are applied to the same side of each PLC output, see previous figures. Loads which should NEVER simultaneously operate (e.g. direction control of a motor), because of a safety critical situation, should not rely on the PLC's sequencing alone. Mechanical interlocks MUST be fitted to all safety critical circuits. (See preceding figure.
FX1S Series Programmable Controllers Outputs 6 6-6
FX1S Series Programmable Controllers 1 Introduction 2 Terminal Layouts 3 Installation Notes 4 Power Supply 5 Inputs 6 Outputs 7 Diagnostics
FX1S Series Programmable Controllers
FX1S Series Programmable Controllers 7. Diagnostics 7.1 Preliminary Checks POWER RUN ERROR Check power supply, ground and I/O cables are wired correctly. POWER RUN ERROR Turn the power supply on. Check the power LED is lit. Down load a small test program into the PLC. Verify the program to ensure it has been written to the PLC correctly. Using the programming device forcibly turn ON/OFF each output. Check the output LEDs for operation. POWER RUN ERROR Put the PLC into RUN. Check the RUN LED is lit.
FX1S Series Programmable Controllers 7.1.1 Diagnostics 7 ERROR LED ON (CPU ERROR) POWER RUN ERROR Fault ERROR LED ON Remedy Reset PLC. Power Possible OFF,ON results and trigger RUN input. Remedy Power OFF A Disconnect earth/ Possible results ground terminal LED is lit LED is lit A B Check for programming error. Ensure the earth/ ground cable is correctly rewired.
FX1S Series Programmable Controllers 7.2 Diagnostics 7 Common Errors - Corroded contact points at some point in an I/O line. - An I/O device has been used outside its specified operating range. - An input signal occurs in a shorter time period that taken by one program scan. 7.3 Maintenance - Check interior temperature of the panel. - Check panel air filters if fitted. - Check for loosening of terminals or mounting facilities (due to vibration).
FX1S Series Programmable Controllers 7.4 Diagnostics 7 Operation and Error Flags Error occurance (ON when M8060-7 are ON) M8061 (ref. D8061) PC hardware error M8035 Forced RUN mode M8063 (ref. D8063) Parallel link error M8036 Forced RUN signal M8064 (ref. D8064) Parameter error M8037 Forced STOP signal M8065 Syntax error (ref. D8065, D8069) M8039 (ref. D8039) Constant scan mode M8066 Program (circuit) error (ref. D8066, D8069) M8004 (ref. 8004) M8067 Program execution error (ref.
FX1S Series Programmable Controllers 7.5 Diagnostics 7 Error Registers D8000 Watchdog timer (default 200msec) D8001 D8002 PC version 22100 = FX1S Version 1.00 22 = FX1S, 100 = Version 1.
FX1S Series Programmable Controllers D8061 Error code for PLC hardware error D8063 Error code for parallel link fault D8064 Parameter error code D8065 Syntax error code D8066 Program (circuit) error code D8067 Program execution error code D8068 Latched step number of execution error D8069 Step number of errors associated with error flags M8065-M8067 Diagnostics 7 7-6
FX1S Series Programmable Controllers 7.
FX1S Series Programmable Controllers 7.7 Diagnostics 7 Instruction List Table 7.1: Numerically sorted 000 010 020 030 040 050 060 070 080 0 PROGRAM FLOW CJ TRANSFERS, COMP CMP +-×÷, LOGICS ADD SHIFT DATA OPERATION 1 ZRST HIGH-SPEED REF HANDY INSTR.
FX1S Series Programmable Controllers Diagnostics 7 Table: 7.2 Alphabetically sorted Symbol FNC No. D P ABS 155 ABSD 062 ADD 020 A ALT 066 AND… 232-238 ASCI 082 BCD 018 019 B BIN BMOV 015 CALL 001 CCD 084 C CJ 000 CMP 010 Symbol FNC No. D P DEC 025 DECO 041 DI 005 D DIV 023 DRVA 159 DRVI 158 DSW 072 EI 004 E ENCO 042 FEND 006 F FOR 008 H I L M N O Symbol FNC No.
FX1S Series Programmable Controllers Symbol FNC No. D P PID 088 PLSR 059 PLSV 157 P PLSY 057 PRUN 081 PWM 058 RAMP 067 R REF RS 080 SEGL 074 SFRD 039 S SFTL 035 SFTR 034 Diagnostics 7 Symbol FNC No. D P SFWR 038 SIN 130 SPD 056 S SQR 048 SRET 002 SUB 021 TADD 162 TCMP 160 TRD 166 T TSUB 163 TWR 167 TZCP 161 Symbol FNC No.
FX1S Series Programmable Controllers 7.8 Diagnostics 7 Device List Device Type Description 2K steps by FX1S internal EEPROM or 2K steps by FX1N-EEPROM-8L Program capacity Input (X) relay X0 - X17 (16 pts) Output (Y) relay Y0 - Y15 (14 pts) (X + Y) ≤ 30 pts Max.
FX1S Series Programmable Controllers Diagnostics 7 Device Type Counter (256 pts) Description General Counter C0-C15 (16 pts) Latched Counter C16-C31 (16 pts) High Speed Counter C235-C255 General Use Register D0-D127 (128 pts) Latched Register Data register (1500 pts, + 256 pts) File Register D1000-D2499 (1500 pts) Diagnostic Register D8000-D8255 (256 pts) Index Pointers D128-D255 (128 pts) V0-V7, Z0-Z7 (16 pts) Pointer P0-P63 (64 pts) Interupt Pointer Nest Level I00… - I50… (6 pts) N
FX1S Series Programmable Controllers Under no circumstances will MITSUBISHI ELECTRIC be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment. All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. MITSUBISHI ELECTRIC will accept no responsibility for actual use of the product based on these illustrative examples.
HARDWARE MANUAL FX1S SERIES PROGRAMMABLE CONTROLLERS HEAD OFFICE: MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 TELEX: J24532 CABLE MELCO TOKYO HIMEJI WORKS: 840, CHIYODA CHO, HIMEJI, JAPAN JY992D83901B (MEE0004) Effective Apr. 2000 Specification are subject to change without notice.
