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Frequency

Inverter

FR-E 500 EC

Technical Catalogue

MITSUBISHI ELECTRIC

2001

Summary of content (32 pages)

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MITSUBISHI ELECTRIC Frequency Inverter FR-E 500 EC Technical Catalogue 2001
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FR-E 500 EC: The next Generation of Frequency Inverters ct The Compa r All-Rounde With the next generation of frequency inverters MITSUBISHI ELECTRIC offers high-tech equipment at particular compact dimensions. The frequency inverters of the FR-E 500 EC series are the right frequency inverters for low to medium capacity drive tasks. The inverters are available for a performance range of 0.4 to 2.2 k (1 phase) and 0.4 to 7.5 k (3 phase).
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CONTENTS FREQUENCY INVERTER FR-E 500 EC SYSTEM DESCRIPTION 웇 웇 웇 웇 웇 Introduction of the FR-E series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Speed/torque characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Equipment and configuration . . . . . . . . . . . . . . . . . . .
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SYSTEM DESCRIPTION The Frequency Inverter FR-E 500 EC Due to its versatility and compact dimensions the FR-E 500 EC - newly developed by MITSUBISHI ELECTRIC - is a frequency inverter solving most effectively your individual drive tasks. Its extensive functions allow flexible applications. The outstanding drive features of the FR-E 500 EC suits various needs: The inverters are available for a performance range of 0.4 to 2.2 kW (1 phase) and of 0.4 to 7.5 kW (3 phase). The output frequency ranges from 0.
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SYSTEM DESCRIPTION Optimised Drive Characteristics Advanced flux vector control The original flux vector control developed by MITSUBISHI ELECTRIC offers new performance characteristics in drive technology. By combining slip compensation and flux vector control MITSUBISHI ELECTRIC has achieved a loaded torque of 150 % at a frequency of 1 Hz. Due to the integrated auto-tuning function the flux vector control is even provided for widely varying motor characteristics.
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SYSTEM DESCRIPTION User-friendly Operation Easy operation 앬 The parameter unit FR-PA02-02 is available for all frequency inverters. It provides a clear and easy operation of the inverter and displays several operational and alarm signals. The parameter unit can be connected remotely via an extension cable. 앬 The FR-PU04 control panel is optionally available. It provides a long-life backlight LC display. Operational data is directly input via the numeric keypad.
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SYSTEM DESCRIPTION Environmentally Friendly Operation Time [s] Frequency [Hz] Without Soft-PWM control Noise level In addition to the conventional low-noise mode, MITSUBISHI ELECTRIC has developed its original Soft-PWM control that suppresses acoustic noise and limits RFI noise to a minimum. The switchable PWM control facilitates a motor noise as silent as whisper even at low carrier frequencies. The diagrams illustrate the difference.
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SYSTEM DESCRIPTION Specifications FR-E 500 EC FR-E 520S EC Product line 0.4 k Rated motor capacity Rated motor capacity Input 2.2 k 0.4 k 0.75 k 1.5 k 2.2 k 3.7k 5.5 k 7.5 k kW 0.4 0.75 1.5 2.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 1.5 2.7 3.8 1.2 2.0 3.0 4.6 7.2 9.1 13.0 A 2.5 4 7 10 1.6 (1.4) 2.6 (2.2) 4 (3.8) 6 (5.4) 9.5 (8.7) 12 17 9 12 17 Overload capacity 200 % of rated motor capacity for 0.5 s; 150 % for 1 min.
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SYSTEM DESCRIPTION FR-E 520S EC Product line Display option Protection Others 0.4 k 0.75k FR-E 540 EC 1.5 k 2.2 k 0.4 k 0.75 k 1.5 k 2.2 k Displayed on control panel (FR-PU04/ FR-PA02-02) Operating state Outputfrequency,motorcurrent,outputvoltage,frequencysettingvalue,operationspeed Alarm display Error messages are displayed after a protective function is activated. Up to 4 error codes can be stored.
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SYSTEM DESCRIPTION P1 + PR Block Diagram (Source Logic) Converter Motor Power supply* L1 L2 L3 U V W Voltage supply Input signal circuits Protective functions PC STF STR RH RM RL MRS RES SD Reset ALARM CPU LSI A B C Error output AM 5 Analog output SE RUN FU Operating state output Parameter unit PU/PA Options 0–5 V 0–10 V 1kΩ/2W 0–20 mA 10 FR-E 500 EC 10 2 5 4 LED/LC display PU/PA MITSUBISHI ELECTRIC
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SYSTEM DESCRIPTION Terminal Assignment of Signal Terminals Function Control connection Common Setting value specification Signal outputs Interface Terminal Description STF Forward rotation start The motor rotates forward, if a signal is applied to terminal STF. STR Reverse rotation start The motor rotates reverse, if a signal is applied to terminal STR.
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CONTROL PANELS Parameter Unit FR-PA02-02 (optional) The parameter unit FR-PA02-02 is the standard control device for the frequency inverter FR-E 500 EC. It fulfils the major tasks for operating the inverter achieving a particular cost effectiveness. The parameter unit supports the input and display of several control variables (parameters) and monitores and indicates current operational data. The data is displayed on a 4-digit LED display.
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CONTROL PANELS Parameter Unit FR-PU04 (optional) The parameter unit FR-PU04 including extended functions is available as optional accessory. It provides a 10-key keypad for entering directly numerical values. A 4-row LC display returns operational data, parameter names or status and error messages in uncoded text. The parameter unit displays text in the following selectable languages: English, German, French, Spanish, Swedish, Italian, Finnish, and Japanese.
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CONTROL PANELS Operating Modes The inverter can alternatively be operated via external signals or directly via the parameter units FR-PA02-02 or FR-DU04. A combined operation is possible too. The operating mode on the parameter unit FR-PA02-02 is selected within the operation mode menu. With the parameter unit FR-PU04 the selection is done by pressing the EXT OP key for external signal operation and PU OP for control panel operation.
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CONTROL PANELS VFD Setup Software The VFD Setup Software is a powerful tool for the operation of your frequency inverter. The software is MS Windows 3.11 and 95/98 compatible, and therefore allows the inverter operation via any conventional personal computer. Several frequency inverters can be set up, operated, and monitored simultaneously across a network or via a personal computer or notebook. The software is designed for all frequency inverters of the MITSUBISHI FR-A 500, FR-E 500 and FR-S 500 series.
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PARAMETER Overview of Parameters Parameter Function Basic parameters Parameters for standard drive operation Settings of control outputs 2nd parameter settings Display functions 16 Setting range Default setting 0 Torque boost (manual) 0–30 % 6%/4% 1 Maximum output frequency 0–120 Hz 120 Hz 2 Minimum output frequency 0–120 Hz 0 Hz 3 V/f characteristics (base frequency) 0–400 Hz 50 Hz 4 1. Multispeed (high) preset - RH 0–400 Hz 60 Hz 5 0–400 Hz 30 Hz Meaning 2.
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PARAMETER Function Restart Aux.
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PARAMETER Function Parameter Sub functions 156 Stall prevention operation selection 158 AM terminal function selection 160 User group read selection 168 Parameter set by manufacturer. Do not set. 169 1.
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PROTECTIVE FUNCTIONS Overview of protective functions The inverter FR-E 500 EC provides a large number of protective functions that protect the drive and the inverter against damage in case of any malfunction. Display on control panel FR-PA02-02 Meaning E.OC1 Overcurrent 1 (acceleration) E.OC2 Overcurrent 2 (constant speed) E.OC3 Overcurrent 3 (deceleration) E.OV1 Overvoltage 1 (acceleration) E.OV2 Overvoltage 2 (constant speed) E.OV3 Overvoltage 3 (deceleration) E.
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PROTECTIVE FUNCTIONS Display on control panel FR-PA02-02 Meaning Description Remedy E.CPU CPU error Scan time of CPU was exceeded. Failure on CPU printed circuit board. Restart the inverter. Contact the customer service if the error occurs again. This functions stops the inverter output if a communication error occurs in the built-in CPU. Please contact your nearest MITSUBISHI ELECTRIC representative if the error occurs repeatedly. E. 6 Fault 6 (CPU error) E. 7 Fault 7 (CPU error) E.
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APPLICATIONS Sample Applications Automatic operation using DC (4–20 mA) current signals The figure on the right shows the layout of a circuit for automatic operation when used in combination with controllers such as temperature control for air-conditioners. It can be switched from inverter operation to commercial power supply operation and vice versa. To switch from commercial power supply operation to inverter operation, the motor has to be stopped first.
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OPTIONS Internal and External Options A large number of options allows an individual adoption of the inverter to the according task. The options can be installed quickly and easily. Detailed information on installation and functions is included in the manual of the options. The options can be divided into two major categories: 앬 internal options 앬 external options Internal options FR-E 5ND SERIAL D160D9 E.S.
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OPTIONS External options Besides the parameter unit FR-PU04 that provides an interactive control of the inverter the external options include noise Type Option FR-PA02-02 Control panel Control panel (8 languages) FR-PU04 Description Remarks / specifications Art. no. Interactive standard control panel Refer to p.12 for detailed description. 103686 Interactive control panel with LC display Refer to p.13 for detailed description. 67735 1 m: 70727 2.
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OPTIONS 왎 Noise Filters for FR-E 540/520 Noise filters MEU-MAT-NO. 126654 LINE For complying with the EMC directives of the European Community regarding the electromagnetic campatibility, the FR-E 500 EC inverter has to be equipped with a noise filter across the input circuit. Additionally it has to be installed and wired according to the EMC directives.
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OPTIONS 왎 External Brake Resistors FR-ABR-(H)첸첸k Among the capacity range of 0.4 k to 7.5 k the inverter is equipped with an internal brake chopper as standard. An improvement of the brake duty is achieved by the use of an external brake resistor with a higher rated capacity. Inverter Regenerative brake duty Resistor [Ω] Art. no. 10 % 200 46788 FR-ABR-0.75 k 10 % 100 46602 FR-ABR-2.2 k 10 % 60 46787 FR-ABR-H0.4 k 10 % 1200 46601 Brake resistor FR-ABR-0.
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DIMENSIONS 왎 Parameter Unit FR-PA02-02 4 11 6 12 45 8 5 68 RUN STOP RESET All dimensions in mm 왎 Parameter Unit FR-PU04 16,5 24 43,75 40 81,5 5x ∅ 4mm 15 1,5 17 1,25 13 21,5 80 125 5x ∅ 4mm 11,75 46,5 13 13 45 20 9,7 18,5 15 72 3,75 40 All dimensions in mm Connecting the parameter unit 26 ~ 햹 햲 1 SG 5 SDA 2 P5S 6 RDB 3 RDA 7 SG 4 SDB 8 P5S FR-E 500 EC After the protective cover has been removed, the parameter unit can be installed directly on the inverter.
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DIMENSIONS FR-E 540-0.4 k to 3.7 k EC and FR-E 520S-04 k to 2.2 k EC 5 128 6 150 6 138 6 2x ø5 A1 6 61 11 A 140 A A1 FR-E 540 0.4 k / 0.75 k 116 44 FR-E 540 1.5 k / 2.2 k / 3.7 k 136 64 FR-E 520S 0.4 k / 0.75 k 136 64 FR-E 520S 1.5 k / 2.2 k 156 84 Type All dimensions in mm FR-E 540-5.5 k and 7.
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DIMENSIONS Noise Filters FR-E5NF-H 0.75 k to FR-E5NF-H 7.5 k and FFR-Types W D W1 C B 6 ø5 7 W1 M4 150 198 210 138 210 138 198 ø9 5 350 -+100 1,5 6 5 300 -+100 W2 10 W2 D W Filter W W1/W2 B C D FFR-E520S-14A-SF1 140 128 8 30 46 FFR-E520S-34A-SF1 140 128 12,5 30 55 Filter W W1/W2 D FFR-E540-4,5A-SF1 140 128 8 30 46 FR-ENF-H 0.75 k -H 3.7 k 140 128 46 FFR-E540-15A-SF1 140 128 8 30 46 FR-ENF-H 7.
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DIMENSIONS External Brake Resistors FR-ABR-첸첸k 500+20 A B±1 C C D E F Weight [kg] A B FR-ABR-0.4 k 115 100 75 40 20 2.5 0.2 FR-ABR-0.75 k 140 125 100 40 20 2.5 0.2 FR-ABR-1.5 k 215 200 175 40 20 2.5 0.4 FR-ABR-2.2 k 240 225 200 50 25 2.0 0.5 Brake resistor All dimensions in mm F E D External Brake Resistors FR-ABR-H첸첸k 500+20 A B±1 C Brake resistor FR-ABR-H0.4 k F E D A B C D E F Weight [kg] 115 100 75 40 20 2.5 0.2 FR-ABR-H0.
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ORDER FORM MITSUBISHI ELECTRIC EUROPE B.V. Company: Industrial Automation / German Branch Department: . . . . . . . . . . . . . . . . . . . . . Gothaer-Str. 8 Street: . . . . . . . . . . . . . . . . . . . . . D-40880 Ratingen Address: . . . . . . . . . . . . . . . . . . . . . Phone: . . . . . . . . . . . . . . . . . . . . . Fax: . . . . . . . . . . . . . . . . . . . . . Fax: +49 2102 486-7170 . . . . . . . . . . . . . . . . . . . . . Order declaration Pos.
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INDEX A Alarm display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Application samples . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Application range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake units Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake resistors Dimensions . .
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HEADQUARTERS EUROPEAN REPRESENTATIVES EUROPEAN REPRESENTATIVES EURASIAN REPRESENTATIVE MITSUBISHI ELECTRIC EUROPE EUROPE B.V. German Branch Gothaer Straße 8 D-40880 Ratingen Phone: +49 (0) 21 02 / 486-0 Fax: +49 (0) 21 02 / 4 86-1 12 e mail: megfa-mail@meg.mee.com MITSUBISHI ELECTRIC FRANCE FRANCE 25, Boulevard des Bouvets F-92741 Nanterre Cedex Phone: +33 1 55 68 55 68 Fax: +33 1 49 01 07 25 e mail: factory.automation@fra.mee.com MITSUBISHI ELECTRIC ITALY EUROPE B.V. Italian Branch C.D. Colleoni - P.