Installation Manual

MISHIMOTO | 18 BOULDEN CIRCLE, NEW CASTLE, DE 19720 | P 1.877.GOMISHI | WWW.MISHIMOTO.COM
®
03
12. Remove the two bolts that secure the bottom of the engine oil
cooler to the radiator support. (2x 8mm bolts)
13. Remove the two bolts that secure the power steering cooler
to the radiator support. Allow the power steering cooler to
hang from the lines. (2x 8mm bolts)
14. Compress the clamps that secure the transmission cooler
lines to the factory cooler, and move them down the hoses.
Place a drain pan or bucket underneath the hoses, and then
work the hoses off the cooler’s inlet and outlet. Tip: Use a
hose-crimp tool or locking pliers to pinch off the cooler lines
and reduce fl uid loss during this part of the installation.
15. Remove the two bolts that secure the sides of the factory
transmission cooler. Tip: If you didn’t remove the grille
support, you can access these bolts through holes in the
grille support using an extension. (2x 11mm bolts)
16. Gently lift the AC condenser out of the mounts that support
it and rest the free end on the bumper, using a rag to protect
the paint. Reach behind the condenser and remove the
transmission oil cooler.
17. Install the two provided bushings to the Mishimoto transmission
cooler. Slip the bushings into the brackets, and then insert
the metal collars from the front of the cooler. (2x bushings,
2x metal collars)
18. Lower the Mishimoto transmission cooler into place behind
the AC condenser, and install the two bolts that support
the sides of the cooler, but do not fully tighten them yet.
(2x 11mm bolts)
19. From underneath the vehicle, install the two bolts that secure
the bottom of the cooler. Then go back and tighten the
two bolts that secure the side of the transmission cooler.
(2x 11mm bolts)
20. Attach the transmission cooler lines to the cooler. Then slide
the clamps up the lines to secure them. Make sure the clamp
is situated over the bead roll on the cooler inlet and outlet.
21. Move the power steering cooler into position, and secure it
with the original hardware. (2x 8mm bolts)
22. Install the grille support (if you removed it). Move the grille
support into place, and lead the wiring harness for the lights
through it. There is an alignment pin on either side of the
grille support that fi ts into the body of the car. Align the grille
support using these pins, and secure it with the eight original
bolts. Tip: To maintain original fi tment, line up the washers
on the bolts with the impressions they made on the grille
support. (8x 10mm bolts)
23. Reattach the shrouding to the grille support with the four
original tree-clips. (4x tree-clips)
24. Move the AC condenser back into place. Make sure the power
steering cooler lines are clear, and seat the bottom of the
condenser back into the mounts that support it. Install the
mounts that support the top of the AC condenser, and secure
them with the original hardware. (2x 8mm bolts)
CONTINUED ON FOLLOWING PAGE
MISHIMOTO | 18 BOULDEN CIRCLE, NEW CASTLE, DE 19720 | P 877.466.4744 | WWW.MISHIMOTO.COM
'03–'07 FORD 6.0L POWERSTROKE
TRANSMISSION COOLER
INSTALLATION GUIDE