Installation Manual

ManualsBrandsMishimoto ManualsAutomotiveFord 6.0L Powerstroke Transmission Trans Cooler 2003-2007 Mishimoto

MISHIMOTO | 18 BOULDEN CIRCLE, NEW CASTLE, DE 19720 | P 877.466.4744 | WWW.MISHIMOTO.COM

PARTS INCLUDED

INSTALL TIME 1.5 HOURS

INSTALL DIFFICULTY

DISCLAIMER

• Raise vehicle only on jack stands or on a vehicle lift.

• Allow vehicle to cool completely prior to attempting installation.

• Do not run the engine or drive the vehicle while overheating;

serious damage can occur.

• Please dispose of any liquids properly.

• Mishimoto is not responsible for any vehicle damage or

personal injury due to installation errors, misuse, or removal

of Mishimoto products.

• Mishimoto suggests that a trained professional install all

Mishimoto products.

CAUTION

Never work on the cooling system when it is hot. The coolant

temperature in the radiator can be considerably higher than

boiling, and the system may be under pressure. Opening a cooling

system that is hot or under pressure can result in serious injury.

Always wait until the system has cooled completely before

servicing it in any way.

INSTALL PROCEDURE

01. Remove the nine tree-clips that secure the air diverter to the

radiator support. Then remove the air diverter. (9x tree-clips)

02. Mark the position of the hood latch. Remove the two bolts

that secure the hood latch to the radiator support. The latch

will still be tethered by the cable; simply move the latch out

of the way for now. (2x 8mm bolts)

03. Remove the two bolts that secure the AC condenser mounts

to the radiator support, and then remove the mounts from

the vehicle. (2x 8mm bolts)

04. Remove the four screws that secure the top of the grille.

(4x 5.5mm screws)

CONTINUED ON FOLLOWING PAGE

'03–'07 FORD 6.0L POWERSTROKE

TRANSMISSION COOLER

PARTS LIST AND INSTALLATION GUIDE

1PC | MISHIMOTO STACKED-PLATE TRANSMISSION COOLER

MOUNTING HARDWARE

PANEL TOOL

5.5MM SOCKET

8MM SOCKET

1/4" DRIVE EXTENSION

1/4" DRIVE RATCHET

11MM SOCKET

3/8" DRIVE RATCHET

LONG FLATHEAD SCREWDRIVER

OR PRYBAR

PLIERS

(2) LOCKING PLIERS OR

HOSE-CRIMP TOOLS (OPTIONAL)

DRAIN PAN

FORD-APPROVED

TRANSMISSION FLUID

TOOLS NEEDED

Summary of content (4 pages)

PAGE 1
'03–'07 FORD 6.0L POWERSTROKE TRANSMISSION COOLER ® PARTS LIST AND INSTALLATION GUIDE PARTS INCLUDED 1PC | MISHIMOTO STACKED-PLATE TRANSMISSION COOLER system that is hot or under pressure can result in serious injury. Always wait until the system has cooled completely before servicing it in any way. MOUNTING HARDWARE INSTALL PROCEDURE TOOLS NEEDED PANEL TOOL 5.
PAGE 2
'03–'07 FORD 6.0L POWERSTROKE TRANSMISSION COOLER ® INSTALLATION GUIDE 05. Release the clips that secure the bottom of the grille, and remove the grille from the vehicle. Once the grille is removed, check to make sure the clips are still attached to the radiator support. Tip: To release the clips, tilt the top of the grille away from the vehicle, and use a long screwdriver or pry bar and a twisting motion to release each clip individually. 06.
PAGE 3
'03–'07 FORD 6.0L POWERSTROKE TRANSMISSION COOLER ® INSTALLATION GUIDE 12. Remove the two bolts that secure the bottom of the engine oil cooler to the radiator support. (2x 8mm bolts) 17. Install the two provided bushings to the Mishimoto transmission cooler. Slip the bushings into the brackets, and then insert the metal collars from the front of the cooler. (2x bushings, 2x metal collars) 13. Remove the two bolts that secure the power steering cooler to the radiator support.
PAGE 4
'03–'07 FORD 6.0L POWERSTROKE TRANSMISSION COOLER ® INSTALLATION GUIDE 25. Reinstall the hood latch, and secure it with the two original bolts. Tip: To maintain original fitment, line up the washers on the bolts with the impressions they made on the hood latch. (2x 8mm bolts) 26. Connect the electrical harness to the headlights, and install the headlights to the vehicle. Then secure the headlights with the eight original screws. (8x 5.5mm screws) 27. Lower the grille into place.