Installation Manual

MISHIMOTO | 18 BOULDEN CIRCLE, NEW CASTLE, DE 19720 | P 877.466.4744 | WWW.MISHIMOTO.COM
®
05
PARTS INCLUDED
INSTALL TIME 3.5 HOURS
INSTALL DIFFICULTY
DISCLAIMER
• Raise vehicle only on jack stands or on a vehicle lift.
• Allow vehicle to cool completely prior to attempting installation.
• Do not run the engine or drive the vehicle while overheating;
serious damage can occur.
• Please dispose of any liquids properly.
• Mishimoto is not responsible for any vehicle damage or
personal injury due to installation errors, misuse, or removal
of Mishimoto products.
• Mishimoto suggests that a trained professional install all
Mishimoto products.
CAUTION
Never work on the cooling system when it is hot. The coolant
temperature in the radiator can be considerably higher than
boiling, and the system may be under pressure. Opening a cooling
system that is hot or under pressure can result in serious injury.
Always wait until the system has cooled completely before
servicing it in any way.
INSTALL PROCEDURE
01. Disconnect the negative terminal on both batteries.
02. Locate the drain plug on the base of the radiator and allow
all coolant to drain from the radiator. To speed up the draining
process, remove the cap on the coolant reservoir.
03. Loosen the clamps on the upper cold-side intercooler pipe boot.
04. Loosen the clamps on the lower hot-side intercooler pipe boot.
05. Remove the two bolts from the top of the intercooler.
(2x 10mm bolts)
06. Remove the intercooler from the truck.
07. Remove the six bolts that hold the upper radiator support
to the truck. (6x 13mm bolts)
08. Remove the four bolts that hold the radiator to the upper
radiator support. (4x 10mm bolts)
CONTINUED ON FOLLOWING PAGE
'08
—
'10 FORD 6.4L POWERSTROKE
ALUMINUM RADIATOR
PARTS LIST AND INSTALLATION GUIDE
1PC | MISHIMOTO PERFORMANCE ALUMINUM RADIATOR
2PC | LOWER MOUNTING BUSHINGS
8PC | M6 X 1.0 X 16MM FLANGE HEAD BOLTS
MOUNTING HARDWARE
8MM SOCKET
10MM SOCKET
11MM DEEP SOCKET
13MM SOCKET
UNIVERSAL SOCKET JOINT
RATCHET
RATCHET EXTENSION
NEEDLENOSE PLIERS
FLATHEAD SCREWDRIVER
FORD-APPROVED COOLANT
FUNNEL
TOOLS NEEDED