INSTALLATION INSTRUCTIONS Frameless Inline Door & Panel QCI-5305 QCI-5305 Rev 0 Page 1 Certified 01/04/2017
Tools: To install your New Shower Enclosure, you may need the following: Drill Pencil Hack Saw 1/8” & 3/16” Drill Bit Low Tack Tape Caulk Gun Center Punch Tape Measure Clear Silicone Caulk Files 4’ & 6’ Levels Suction Cups #2 Phillips Screwdriver Safety Notes: This unit is best installed by two people. Handle the glass panels carefully and protect the edges.
IDENTIFY HG11AV HINGE During package for shipping the part number may be removed from the hinge. Identifying each hinge is critical for correct installation. DOOR PANEL HG11AX HG11AV Correct Shape when door is closed Incorrect Shape when door is closed HG11AV HG11AX These hinges may be revered for hinge left or hinge right installation. It is possible to install the hinges in their revered locations and have the hinge function in reverse of the intended design.
ITEM ID DESCRIPTION PART NUMBER QTY A 1-1/2” DEEP U-CHANNEL SC928 1 B 1/2” ROLL-IN GLAZING GASKET SCV922 2 C SUPPORT BAR ## SC1890 1 D FIXED PANEL GLASS N/A 1 E TOP PIVOT HINGE ** HG11AX-180BS 1 F DOOR GLASS N/A 1 G STRIKE-VINYL SCV906 1 H KNOB KB12D-50BS 1 I 3/8” VINYL SWEEP SCV937 1 J BOTTOM PIVOT HINGE ** HG11AV-180BS 1 K WALL PLUG SC4106 16 L STRIKE JAMB SCREW #8x1-1/2” SCR09 16 M 1-1/2” DEEP U-CHANNEL SC928 1 N SETTING BLOCKS (1/2”) SCV292 2 O
A E C D B F G H O N M L K J QCI-5305 Rev 0 I Page 5 Certified 01/04/2017
Hinge/Handle AA BB AA Panel Clamp Plate BB Clear Vinyl CC Panel Clamp Screws DD Door Clamp Plate EE Door Clamp Screws FF Handle Body CC EE GG Clear Washer DD HH Handle Stud II FF QCI-5305 Rev 0 GG II Page 6 Handle Bushing HH Certified 01/04/2017
CENTERLINE MEASUREMENT Our units are ordered based on finished centerline measurements of the location of the unit. To ensure a proper fit, a centerline should be found and marked as shown below. To start, lightly mark a continuous unit centerline on the threshold. Next, mark a continuous unit centerline up each wall, starting where the threshold centerline meets the wall. Use a level to ensure the wall centerline is plumb and straight.
1 HORIZONTAL U-CHANNEL Find the U-Channel (M). First, the channel needs to be cut to length. Determine the width of your unit’s Fixed Panel (D) and cut the U-Channel (M) 2-1/2” shorter than the width of the glass. Example: 18” Panel width - 2.5” = 15.5” Channel length Drill two 3/16” holes approximately 3” from the ends. Position the U-Channel (M) on the marked centerline of your threshold and slide it against the side wall. Mark each hole position on the threshold.
3 BOTTOM HINGE Find the Bottom Hinge (J) and place it on the threshold against the horizontal U-Channel (M). Make sure that the opening for the hinge matches the U-Channel (M) as shown below. Mark holes on the threshold then remove the Bottom Hinge (J) and drill 3/16” diameter holes approximately 1-1/2” deep (same as U-Channel (M & A) holes in steps 1 & 2). Follow the same steps as securing the U-Channel (M & A) to secure the Bottom Hinge (J) to the threshold.
4 GLASS PANEL Find the Fixed Panel Glass (D) and Setting Block (1/2”) (N). Place the Setting Block (1/2”) (N) on the U-Channel (M) then stack additional 1/16” or 1/8” setting blocks if necessary to make the Fixed Panel Glass (D) plumb with the wall and level with the floor. Do not place setting blocks over screw heads. After finding the correct combination of setting blocks, the Fixed Panel Glass (D) is ready to be mounted. Take the Clear Vinyl (BB) and place it in the hinge as shown below.
5 GLAZING GASKET Spray soapy water on the glass near the U-Channel (M). Then insert the Glazing Gasket (O) as shown in the figure below. Start at the wall and push the glazing into the gap until you reach the Bottom Hinge (J) and cut off any extra. Insert one side completely first, and then the other. When inserting the wall Glazing Gasket (B), start from the bottom and work your way up, any extra glazing sticking out of the top can be cut off with scissors.
7 DOOR GLASS To mount the Door Glass (F), loosen the Door Clamp Screws (EE) on both the Top Hinge (E) and Bottom Hinge (J). Next, clean the area the Door Glass (F) contacts the hinges with rubbing alcohol. Carefully slide the Door Glass (F) into the open hinge slots and tighten the Door Clamp Screws (EE). If the Door Glass (F) will not fit into the hinges, slightly loosen the Panel Clamp Screws (CC) on the top hinge to adjust the hinge position to fit the Door Glass (F).
8 SWEEP AND STRIKE-VINYL The Sweep (I) and Strike-Vinyl (G) help reduce leakage in your frameless unit and protect the door from damage. Before installation, you may be required to cut the Sweep (I) and Strike-Vinyl (G) to your unit width and height. To install, clean the wall with an alcohol swab where the vinyl will sit. Find the StrikeVinyl (G) and peel off the protective strip. Adhere the vinyl to the wall where the door is closed. The vinyl prevents the door from closing too far.
9 SEALING Run a bead of silicone along the interior edges of the U-Channels (M & A) . Run the silicone between the threshold and u-channels as shown. You must wait for the silicone to fully cure before using your shower. Check tube for curing time.
10 SUPPORT BAR In some applications, the unit requires installing a support bar to make the enclosure safe. The support bar attaches to the panel and screws into the wall. Note: The support bar as packaged is not cut to length. Support bars are included with every enclosure they are required on. To install, find the Panel Mount (NN) and loosen the Panel Clamp Screw (MM) and place the panel mount on the glass panel approximately 6” away from the edge of glass as shown.
RR II JJ MM KK QQ PP LL OO II 45° Wall Mount JJ Support Bar KK Bar Screw LL Angle Adjustment Screw NN MM Panel Clamp Screw NN Panel Mount OO Bushing Clamp Screw PP Bar Screw QQ Bushing RR QCI-5305 Rev 0 Bushing Screw Page Certified 01/04/2017
