User Manual
8
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Custom Design Options
Value-added assemblies and complete thermal solutions.
Overview
For best heater performance and reduced installation costs,  
consider Minco’s capabilities in mounting heaters to make 
complete thermal subassemblies. You can furnish the heat 
sinks or we can fabricate them to your specifications. Either 
way, you get a guaranteed bond, superior reliability, and the 
benefits of Minco’s experience with advanced adhesives and 
lamination equipment. In many cases we can affix the heater  
to the mating part in the same step used to bond its layers 
together. That saves money over a two-step process.
Vulcanized silicone rubber assemblies
Minco’s proprietary vulcanization process uses no adhesive  
to bond heaters to mating parts. Eliminating the adhesive  
facilitates heat transfer, resulting in higher 
allowable watt densities and longer life.
Laminated polyimide heaters
Polyimide (e.g. Kapton™) heaters can be mounted to flat or 
curved heat sinks using an acrylic adhesive and our specialized 
lamination equipment. The thin, uniform bond layer provides 
excellent heat transfer. Watt densities to 50 watts/in²  
(7.8 watts/cm²) are possible.
Clamped mica heaters
Mica heaters must be secured between rigid plates to prevent 
separation of layers. Minco can provide many styles of mica 
heater assemblies: bolted, riveted or welded, flat or curved.
Factory mounted All-Polyimide (AP) heaters
Factory bonded AP heaters eliminate clamping and provide 
optimum heat transfer to the heat sink. The excellent chemical 
resistance and low outgassing 
of AP heaters, together with 
Minco’s precise machining 
capabilities, are the perfect 
solution for chuck heaters in 
semiconductor processing 
equipment.
Assembly options
 • Minco-supplied 
heat sinks: 
Machined, 
formed, and 
extruded parts 
from Minco’s advanced machine shop or qualified vendors
 • Coatings: PTFE coating, anodizing, or plating with nickel, 
copper, gold, pr parylene.
 • Temperature sensors: Accurate and reliable temperature 
measurement. See the “Sensors, Controllers & Accessories” 
section for more information
 • Thermostats and thermal 
cutoffs for control or limit 
switching
 • Wire harnesses, 
connectors, 
or flex circuitry
 • Electronic components
 • Thermal insulation










