User Manual
3
Thermal Solutions Design Guide | Specifications subject to change
Custom and integrated components
Minco operates four different product lines, all coordinated in 
the same facility for faster, seamless integration that can boost 
your time-to-market. This makes us unique in our ability to 
customize and integrate components into turnkey assemblies 
and complete thermal, sensing and flex circuitry solutions. All of 
our components can be designed, manufactured, and integrated 
to perfectly fit your application while providing matched system 
accuracy.
Disciplined NPI Process
Minco has developed a disciplined approach for up-front 
engineering engagement. Our early involvement in your design 
cycle enables us to take steps to identify and reduce risk, mimize 
cost, and increase reliability.
 • Minco’s NPI approach reduces number of iterations
 • Initial upfront design and manufacturability analysis 
performed at quote stage (DRC/DFM)
 • Comprehensive, proactive design and process risk analysis to 
ensure robustness (DFMEA/PFMEA) and minimize delays
Custom solutions
Minco’s customized products provide an affordable solution to 
meet your exact specifications. We work diligently to build our 
products with the greatest efficiency, quality, and accuracy to 
meet your critical standards and ensure ROI.
Minco can customize all of our products to perfectly fit your 
application.
Thermofoil Heaters
 • Irregular shapes, size and holes for a precise fit
 • Single or dual element for critical redundancy and rapid heat 
transfer
 • Profiled and multi-zone heaters to put the heat exactly 
where you need it
 • Leadwire, flex circuit or solder pad terminations for easy 
integration into your assembly
Sensors and instruments
 • RTD and thermistor elements to match any TCR (temperature 
coefficient of resistance) curve
 • A variety a materials and machining options available to 
provide critical thermal response in your application
 • Leadwire and cable options to meet your application 
parameters
 • Custom transmitters, controllers, and monitors for accurate 
sensing packages
Flex Circuits
 • Single-layer, double-layer, multilayer and rigid-flex circuits 
with high layer counts to meet your interconnection needs
 • Fine lines, circuit forming and selective bonding add to 
space and weight savings
 • Stiffeners, pins, connectors and full turnkey electronics 
packaging for efficient integration intoyour application
 • Inductive communication coils can be integrated with flex 
circuits to provide critical communication assemblies
Integrated solutions
All of Minco’s products – Thermofoil Heaters, Flex Circuits, 
Sensors, Instruments – can be integrated into a single 
component for greater efficiency. Whether it is a complete 
thermal optimization system or interconnection application, 
Minco’s design engineers will partner with you to ensure success.
With integrated solutions there is less work on your end, and less 
that can go wrong. Our integrated assemblies truly lower your 
total cost of assembly because of less front end assembly, easy 
installation, and unparalleled quality and reliability.
The Minco Difference
Harness Minco’s knowledge and diverse product lines to create the perfect solution
E2E — Engineer to Engineer
Minco seeks to help our customers by 
connecting our engineers with theirs. 
We call this collaboration E2E.
Early engineering involvement: 
Quality, robust designs are best 
achieved when the engineering 
collaboration begins early in the 
design cycle. Engineering consultation can be invaluable 
early in the design process. Minco wants to make your 
access to engineering tools and expertise as convenient 
as possible.
Minco engineer review: Our engineers will review your 
quote or order documentation and data to determine 
if changes are needed for manufacturability. If needed, 
we will discuss these issues with you to our mutual 
agreement before construction begins.
Design services: Concept to finish or problem specific, 
design engineers are available to assist our customers. 
Contact Minco to begin working with the design engineer 
most able to help you with your specific design needs.
Contact Minco today to learn how our engineers can help 
with your next project,.
The Minco Difference ..................................................3
Selecting a Minco Heater ...............................................4










