MIMAKI ENGINEERING CO., LTD.
TABLE OF CONTENTS CAUTION ......................................................................... vi DISCLAIMER OF WARRANTY ........................................vi Requests ..........................................................................vi FCC Statement (USA) ......................................................vi Interference to televisions and radios...............................vi CDRH REGULATION......................................................vii Foreword .........................
Starting the drawing operation................................... 2-8 Interruption of drawing............................................... 2-9 When [! WORK High] is displayed............................. 2-9 If you open the cover during drawing ...................... 2-10 Turning the power OFF......................................... 2-11 CHAPTER 3 Useful Function Changing origin....................................................... 3-2 Changing origin with JOG keys .................................
CHAPTER 4 Maintenance Routine maintenance............................................... 4-2 When this machine is left unused for a long time.......4-2 Precautions in cleaning ..............................................4-2 Cleaning exterior surfaces .........................................4-3 Cleaning the table ......................................................4-3 Ink cartridge............................................................. 4-4 Replacing with a new ink cartridge.....................
Warning Message...................................................... 5-4 Error message ........................................................... 5-6 CHAPTER 6 Appendix Specifications.......................................................... 6-2 Basic unit specifications ............................................ 6-2 Specifications for ink.................................................. 6-3 Function Flowchart..................................................
CAUTION DISCLAIMER OF WARRANTY THIS LIMITED WARRANTY OF MIMAKI SHALL BE THE SOLE AND EXCLUSIVE WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS, AND MIMAKI NEITHER ASSUMES NOR AUTHORIZES DEALER TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY OR MAKE ANY OTHER WARRANTY OR MAKE ANY OTHER WARRANTY IN CONNECTION WITH ANY PRODUCT WITHOUT MIMAKI’S PRIOR WRITTEN CONSENT.
CAUTION CDRH REGULATION The Center for Devices and Radiological Health for the U.S. Food and Drug Administration Implement regulations for laser products. The sentence of “This product complies with 21 CFR chapter I and subchapter J” indicates compliance with the CDRH regulations and is labeled on the product when marketed in the United States. This Model is equivalent to Class II laser device according to CDRH Regulation.
Foreword Congratulations on your purchase of a MIMAKI "UJF-3042FX" model of UV ink jet printer. UV Inkjet Printer UJF-3042FX uses ultraviolet ray curing ink (UV ink). Read this Operation Manual carefully and make the most effective use of your printer. On this operation manual • This Operation Manual describes the operation and maintenance of Model UJF-3042FX Color Ink Jet Printer (hereinafter referred to as the machine).
For safe operation Symbols Symbols are used in this Operation Manual for safe operation and for prevention of damage to the machine. The indicated sign is different depending on the content of caution. Symbols and their meanings are given below. Please follow these instructions as you read this manual. Examples of symbols Failure to observe the instructions given with this symbol can result in death or serious injuries to personnel. Be sure to read it carefully and use it properly.
WARNING • Be sure to setup the appropriate air-moving system in case of using this machine in a closed room or a room with bad ventilation. Cautions for constructing exhaust outlet Please observe the following cautions to avoid breakdown of this machine. (1) The opening area of the exhaust outlet requires more than half of the duct entrance area. (2) If mounting a valve on the exhaust outlet, be sure to open the valve when using the machine.
For safe operation Never do the following WARNING Do not disassemble or remodel the machine • Never disassemble or remodel this machine and the ink cartridge. Disassembling or remodeling any of them will result in electric shocks or breakdown of this machine. Do not use this machine in damp places • Avoid damp environment to use this machine. Do not splash water onto this machine. High humidity or water will give rise to fire, electric shocks or breakdown of this machine.
WARNING Wearing protective devices • When cleaning the suction nozzle, which may scatter ink, be sure to wear safety glasses and gloves, or ink and cleaning solution might enter your eyes or ink and cleaning solution put on your hands might make your hands rough. Power supply and voltage • Use this machine with indicated power specifications. Be sure to connect the power cable plug to the grounded outlet, or it may cause fire or electric shock.
For safe operation Precautions for use CAUTION Protection against dust • It is strongly recommended to use the machine in a room that is not dusty. Set the Refresh level 2 or 3 when in bad environment. • When leaving the work place after the working hours, be sure to remove media from the printer.If any media is left on the printer, dust can put on it. • Store media not to put dust on it. Wiping dust off the media, dust will be put on the media due to static electricity.
CAUTION Notes on LED UV • When handling the glass on the bottom of the LED UV unit, be sure to wear the gloves attached and never touch them with bare hands. Or the UV ink curing level may significantly lower. If the glass becomes dirty, wipe it with clean gauze moistened with alcohol. (Do not use alcohol for cleaning the exterior cover, or the paint will peel off.) • The LED UV performance and service life are significantly affected by the UV irradiation and UV power supply units used.
For safe operation Precautions for installation CAUTION A place exposed to direct sunlight A place that is not horizontal A place where temperature and humidity varies significantly •Use the machine under the following environment. Operating environment : 20 ～ 35 ℃ (68 to 95 F) 35 ～ 65% (Rh) A place that vibrates A place exposed to direct air blow from air conditioner, etc.
Position of the warning label Warning labels are adhered on this machine. Be sure to fully understand the warnings given on the labels. In the case where any of the warning label has become so soiled that the warning message is illegible or has come off, purchase a new one from your local distributor or our office.
Position of the warning label Order No. Label Order No.
How to Read This Operation Manual This manual provides the explanation about the displayed characters and used keys on the “Display Panel” in addition to the operation procedures. Proceed operations confirming them while using. These are what we want you to know in advance. This explains the outline of functions. These are the number of operation procedures. This shows the display panel. Page number enclose shows the buttons in a sentence.
CHAPTER 1 Before Use This chapter describes the parts name and setting procedures before use. Installing the machine ......................................................... 1-2 Where to install the machine .......................................................1-2 Moving this machine ...................................................................1-3 Configuration and Function................................................ 1-4 Front ..................................................................
Installing the machine Where to install the machine Secure sufficient space for installation before assembling this machine. Decide the place considering the size of the machine and a space required for drawing. Width Depth Height Total Weight 1200 mm 1090 mm 770mm Approx.
Installing the machine Moving this machine Move this machine as follows when this machine is required to move on the step-free same floor. • When moving this machine, take care not to give a significant impact on it. • Before moving this machine, install the handles for transporting. (two places) Insert the handles into this machine, and fix them tightening screws. 1 Before Use Handles for transporting • For safety, be sure to work it with more than 4 people.
Configuration and Function Front Ink station Insert ink cartridges here.( Table ( Carriage ( P.2-4) Set media on it. There are absorbing holes on the table so that media is absorbed when vacuum is ON. P.1-8) P.1-6) Y-bar Moves on the table at drawing. Power button Turn ON/OFF the power of this machine instead of the power switch of main body. ( P.2-3, P.2-11) Operation Panel ( P.1-5) Operation keys for setting the machine, and a display to display operation items are placed.
Configuration and Function Operation Panel The operation panel is used for setting of drawing method and each operation. VACUUM POWER Lamp Key Lights when the power is ON. Press to switch ON/OFF of the vacuum. TABLE Key TEST Press to raise or lower the table. Key Press to start the test drawing. ( P.2-6) Display Displays state of the machine, setting items, errors, and so on. CLEANING 1 Key Press to start the head cleaning. ( P.
Configuration and Function Carriage A print head for drawing, LED UV device, and a light pointer in the print head cover are mounted on the carriage. EMERGENCY SWITCH When stopping the machine for safety reason, press the switch. One EMERGENCY switch is placed on the front face of the machine.
Connecting the cables Connecting the USB2.0 interface cable Connect a computer to this machine with the USB2.0 interface cable. • Prepare the USB2.0 interface cable. (USB2.0 interface cable is not supplied with this machine.) • Your RIP is required to support USB2.0 interface. • If USB2.0 interface is not installed in your computer, ask a RIP maker near you or our branch office. 1 Before Use Connecting the power cable • Use only the supplied power cable.
Setting of ink cartridge Use the ink cartridge inserting it into the ink station. Kinds of ink that can be used Ink Type Color Magenta LH-100 Ink Cyan Yellow Black White Clear Cleaning cartridge *1 *1. To be used when the head is cleaned.
Setting of ink cartridge Precautions in handling ink cartridge 1-9 1 Before Use • Use the recommended ink cartridge by Mimaki. • Do not touch the ink directly. If the ink settles on the skin or clothes, immediately wash it off with soap and water. If you get ink in your eyes, immediately wash your eyes with a lot of clean water. Then, consult a doctor as soon as possible. • Store ink cartridge in a dark and cold place.
About Media The sizes of media that can be used and the method of handling are described here. The sizes of media that can be used Maximum width 300 mm Maximum length 420 mm Max. drawing width 300 mm Max. drawing length 420 mm Thickness Less than 50mm Weight *1 Less than 5 kg *1. A rough guide is 50 kg per 1 m2. Precautions in handling the media Carefully observe the following when handling the media.
Menu mode This machine has three modes. Each mode is described below. Local Mode Local mode is a mode in drawing preparation state. All keys are available. Receiving of data from the computer is allowed, however, drawing is not executed. The following operations are allowed in the local mode. (1) Setting an origin and the table height by pressing the JOG keys. (2) Executing “Test drawing” by pressing the TEST key. (3) Executing “head cleaning” by pressing the CLEANING key.
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CHAPTER 2 Basic Operations The procedure from preparation of ink and media to the execution of drawing, and setting methods are explained. Operation flow...................................................................... 2-2 Turning the power ON ......................................................... 2-3 Setting the media ................................................................. 2-4 Set the media in another method ................................................2-5 Test drawing..............
Operation flow 1 2 3 4 5 6 2-2 Turning the power ON See "Turning the power ON" ( P.2-3) Setting the media See "Setting the media" ( Test drawing See "Test drawing" ( Execution of head cleaning See "Execution of head cleaning" ( P.2-7) Drawing an image from source data See "Drawing an image from source data" ( 8) Turning the power OFF See "Turning the power OFF" ( P.2-11) P.2-4) P.2-6) P.
Turning the power ON • When the power is turned ON, the Y-bar moves. To avoid injuries, keep your hands away from the table. 1 Press the power button. • Press the power button on the left side of the operation panel to light. • When the main power switch is not set to ON, the power is not connected even if the power button is pressed. If the lamp does not light even if the button is pressed, check the main power switch on the rear of this machine.
Setting the media • To avoid lifting of media, turn ON the adsorption fan after setting media. • If, within the adsorption area, there are suction holes not closed by the media, close such suction holes placing thin sheet form material such as paper, film or tape. • The peripheral parts of the media could roll up due to heat. Fix the media supplementarily using adhesive tapes, etc. 1 Open the table front cover. 2 Set media along the L-shaped mark (drawing origin) on the right corner of the table.
Setting the media Set the media in another method You can move the Y bar to the rear so that you may set the media easier. 1 Press the FUNCTION key in the local mode. 2 Press the 3 To check the height, press the FUNCTION key. 4 Press the ENTER key. • The table is lowered. • The table height can be checked after the table lifts to the specified height, the obstacle sensor works, and the Y-bar moves to the front. ENTER key. • The table is lifted to the specified height.
Test drawing Make test drawing in the specified direction to check whether there is nozzle clogging or other drawing failures (such as wearing or missing). Check before starting test drawing • Is media set? ( P.2-4) 1 Press the 2 Select the drawing direction by pressing the or key, and press the ENTER key. • Is origin point set? ( key in the local mode. TEST P.3-2) < L OC A L > • Test drawing is started in the selected direction. • SCAN DIR: Draws in the scan (widthwise) direction of the media.
Execution of head cleaning When a correct pattern is not obtained in the test drawing, perform the head-cleaning. As for the head cleaning, the following 3 types are available. normal To be used if ten odd numbers of the lines are missing when the test pattern is made. Suction and wiping will be performed. hard To be used when the missing of the lines does not improve with the “normal” cleaning. soft To be used when the lines are curved.
Drawing an image from source data Starting the drawing operation • If the temperature of the head has not reached the predetermined value, a message is displayed. Drawing is not allowed in such cases. When the display is disappeared, drawing can be started. • Data transmission is allowed even if errors are displayed. Drawing is started after the display is disappeared. 1 Set the media. ( 2 Press the REMOTE key in the local mode. 3 Transmit data to be drawn from the computer. (1) Press the P.
Drawing an image from source data Interruption of drawing To interrupt drawing, stop the drawing operation and erase the received data from the machine. 1 Press the REMOTE key while drawing. < L OC A L > • Drawing operation stops. • When data is transmitted from the computer, the computer stops transmission of data. • To restart drawing, press the 2 Press the 3 Press the DATACLEAR REMOTE key again. key. DATA CL EAR < ENT > ENTER key.
Drawing an image from source data If you open the cover during drawing f you open the cover or press the emergency stop switch during drawing, the warning message is displayed on the screen. I 1 Press the ENTER 2 Press the or key. Re s e t a sw i t ch P R I N T I NG P A U S E CON T I NU E < > CANCE L key to select “CONTINUE” or “CANCEL” of drawing. • When you select “CANCEL”, the machine starts initialization. • When you select “CONTINUE”, the right screen is displayed.
Turning the power OFF To turn off, check first whether or not there is data received and there remains data that has not yet been output in the machine. 1 Turn the power of the connected computer off. 2 Press the power button to cut the power. 2 When this machine is not used for a long time, execute the following: (1) Press the power button. (2) Confirm that the shutdown operation is completed. (3) Turn off the main power switch on the rear of this machine. ( P.
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CHAPTER 3 Useful Function Items required for using this machine conveniently, such as an ink replacing method or a cleaning manner, are described. Changing origin .................................... 3-2 Changing origin with JOG keys ................ 3-2 Changing origin with FUNCTION menu ... 3-3 Setting the Head Height ....................... 3-4 Setting the media thickness ..................... 3-4 Setting the head gap ................................ 3-5 Setting the table height ......................
Changing origin The default origin position can be changed. There are following 2 changing methods. Changing with the JOG keys Changing with the “ORIGIN” in the FUNCTION menu Changing origin with JOG keys 1 Press the in the local mode. 2 Move the light pointer mark by pressing the keys. keys SET UP －－－ OR I G I N 420 . 0 SET UP 300 . 0 • The origin setting mode starts • A red light pointer mark [ ] is projected on the table or the media.
Changing origin Changing origin with FUNCTION menu To precisely set the origin of coordinates, set its X- and Y- coordinates from the FUNCTION menu. This setting value becomes the origin position (0, 0). 1 Press the FUNCTION key in the local mode. < L OC A L > 2 Select the [ORIGIN] by pressing the key, and press the ENTER key twice. F UNC T I ON S E T OR I G I N 3 Input value by pressing the or keys, and press the or < ENT > • X-axis offset value setting screen is displayed. ENTER key.
Setting the Head Height Media thickness, Head gap, and Table height can be changed. Setting the media thickness If the media thickness is changed, Table Height is also changed. 1 Press the FUNCTION key in the local mode. 2 Select the [HEAD HEIGHT] by pressing the key, and press the ENTER key. 3 Select the [MEDIA THICKNESS] by pressing the or keys, and press the ENTER key.
Setting the Head Height Setting the head gap If the head gap is changed, Table Height is also changed. 1 Press the FUNCTION key in the local mode. 2 Select the [HEAD HEIGHT] by pressing the key, and press the ENTER key. 3 Select the [HEAD GAP] by pressing the keys, and press the ENTER key. 4 Set the head gap by pressing the keys, and press the ENTER key.
Setting the table height If the table height is changed, Media Thickness is also changed. 1 Press the FUNCTION key in the local mode. 2 Select the [HEAD HEIGHT] by pressing the key, and press the ENTER key. or 3 Select the [TABLE HEIGHT] by pressing the keys, and press the ENTER key. or 4 Set the table height by pressing the keys, and press the ENTER key. < L OC A L > or • Set value: 0.0mm to 50.0mm 5 3-6 Press the END key several times to end the setting.
Setting the Head Height Gap check Select operation when obstacles are detected during drawing. 1 Press the FUNCTION key in the local mode. 2 Select the [HEAD HEIGHT] by pressing the key, and press the ENTER key. 3 Select the [GAP CHECK] by pressing the keys, and press the ENTER key. 4 Select the mode by pressing the keys, and press the ENTER key.
Other useful functions Data clear Erase the data not required for this machine with the following operation. 1 Press the DATACLEAR 2 Press the ENTER key in the local mode. key. < L OC A L > DATA CL EAR < ENT > • The data is erased. Displaying information of this machine 1 The information is displayed sequentially by pressing the ENTER key in the local mode. • The following information are displayed.
Other useful functions Proceed with drawing that you suspended When you open the cover during printing data, drawing is suspended. In such a case, you can proceed with it continuously by performing the procedures below. • When you suspended test drawing, you cannot continue it. • When you proceed with drawing that you suspended, the image quality and the precision may not be guaranteed. • When you suspended drawing because an error had occurred, you cannot proceed with it.
Alternative nozzles for printing, when nozzles missing can not be improved NOZZLE RECOVERY: When nozzles missing can not be improved at specific points, other good nozzles can be used as alternatives for printing. 1 Press the FUNCTION key in the local mode. 2 Select the [MAINTENANCE] by pressing the key, and press the ENTER key. 3 Select the [NOZZLE RECOVERY] by pressing the key, and press the ENTER key.
Other useful functions 6 Register the Nozzle number that needs NOZZLE RECOVERY and then press ENTER key. • • NOZ Z L E R E COV E R Y H1 -M NG 3 : 1 4 6 : Keys for selecting the registration number from 1 to 5. : Keys for registering the nozzle number that needs recovery from 1 to 192 or selecting “OFF”; no nozzle registration. Recovery nozzle No.: OFF, 1 to 192 Registration number: 1 to 5 Example of nozzle to be recovered Nozzle missing No.102 Nozzle number Registration Recovery number Nozzle No.
Various settings Setting the print method Set items for printing. 1 Press the FUNCTION key in the local mode. < L OC A L > 2 Select the [SET UP] by pressing the key, and press the ENTER key. F UNC T I ON WO R K S E T < ENT > 3 Select the [PRINT MODE] by pressing the key, and press the ENTER key. SET UP P R I N T MO D E 4 Press the SET UP QUA L I T Y 5 Select an item to be set by pressing the key, and press the ENTER key. ENTER or or key.
Various settings Setting the mode of the LED UV The mode of the LED UV may be set in 3 stages. This setting is made when the media vulnerable to the heat is used or when the test drawing is made in which the lighting of the LED UV is not desired. ON The LED UV is lit. OFF The LED UV is not lit. NOPRINT The drawing is not performed and only the LED UV is lit. Use when drawing is performed without the LED UV is lit etc., and when you wish to make it cure afterward.
Setting of priority Select priority of setting of this machine or that of the computer on the following items respectively. Items to be selected : Print mode / Feed compensation / Ink layers / Logical seek / Refresh 1 Press the FUNCTION key in the local mode. < L OC A L > 2 Press the [SET UP] by pressing the key, and press the ENTER key. F UNC T I ON WO R K S E T < ENT > 3 Select the [PRIORITY] by pressing the key, and press the ENTER key.
Various settings Setting the work change Set whether to return to the local mode or keep the remote mode after online drawing. 1 Press the FUNCTION key in the local mode. < L OC A L > 2 Press the [SET UP] by pressing the key, and press the ENTER key. F UNC T I ON WO R K S E T < ENT > 3 Select the [WORK CHANGE] by pressing the or key, and press the ENTER key. SET UP WO R K C H A N G E 4 Select “OFF” or “ON” by pressing the key, and press the ENTER key.
Setting the ink weight If weight of the cartridge is not entered when filling ink, enter the weight when INK LVL LOW or INK LVL END is detected. This machine recalculates remaining amount of ink and writes the value into the IC chip. (600ml ink only) 1 Press the FUNCTION key in the local mode. < L OC A L > 2 Press the [SET UP] by pressing the key, and press the ENTER key. F UNC T I ON WO R K S E T < ENT > 3 Select the [CART WEIGHT] by pressing the key, and press the ENTER key.
Various settings Changing language display on the screen Display language can be selected between Japanese and English. 1 Press the FUNCTION key in the local mode. < L OC A L > 2 Select the [DISPLAY] by pressing the key, and press the ENTER key. F UNC T I ON D I SPLAY < ENT > 3 Select a language by pressing the key, and press the ENTER key. D I SPLAY Eng l i sh or or • Default is “English.” 4 Press the END key to finish. • Set value remains even after turning off the power.
Output the setting list Keep the list for customer’s record or send it by the fax at inquiry on the maintenance. 1 Set a larger media than the legal size. ( 2 Press the FUNCTION key in the local mode. 3 Select the [MAINTENANCE] by pressing the key, and press the ENTER key. 4 Select the [LIST] by pressing the and press the ENTER key. • Output of the setting list starts. 5 3-18 Press the END key to finish. P.
Various settings Displaying machine information 1 Press the FUNCTION key in the local mode. 2 Select the [MAINTENANCE] by pressing the key, and press the ENTER key. or 3 Select the [INFORMATION] by pressing the key, and press the ENTER key. or 4 Select information to be displayed by pressing the or key, and press the ENTER key. < L OC A L > • The following 2 information can be displayed. FW version of this machine Serial No.
Other useful settings Change settings according to need. 1 Press the FUNCTION key in the local mode. < L OC A L > 2 Select the [SET UP] by pressing the key, and press the ENTER key. F UNC T I ON WO R K S E T < ENT > 3 Select an item to be set by pressing the key, and press the ENTER key. SET I NK or or UP L AYERS • Select with reference to the Table of Setting below. 4 Select a value to be set by pressing the and press the ENTER key.
Various settings Initializing settings 1 Press the FUNCTION key in the local mode. < L OC A L > 2 Select the [SET UP] by pressing the key, and press the ENTER key. F UNC T I ON WO R K S E T < ENT > 3 Select the [SETUP RESET] by pressing the key, and press the ENTER key. SET UP SETUP RESET 4 Press the 5 Press the ENTER or or key. • Resets the setup. END SET UP I N I T I AL . OK ? : en t key several times to end the setting.
Setting time 1 Press the FUNCTION key in the local mode. 2 Select the [MACHINE SET] by pressing the key, and press the ENTER key. 3 Press the 4 Set time by pressing the ENTER < L OC A L > or key twice. • Selecting date (year/month/date/hour/minute): use • Entering date (year/month/date/hour/minute): use key. . F UNC T I ON MA CH I N E S E T < ENT > MA CH I N E S E T S E T T I ME S E T T I ME DATE= 2 0 0 9 . 0 1 . 0 5 .
Various settings Setting mm/ inch Set the unit to be used on this machine. 1 Press the FUNCTION key in the local mode. 2 Select the [MACHINE SET] by pressing the key, and press the ENTER key. 3 Select the [MM/INCH] by pressing the key, and press the ENTER key. 4 Select the unit by pressing the and press the ENTER key.
Setting weight of the empty cartridge Enter weight of the empty cartridge. It is used for recalculating remaining amount of ink. (600ml ink only) 1 Press the FUNCTION key in the local mode. 2 Press the [MACHINE SET] by pressing the key, and press the ENTER key. 3 Select the [600ml CARTRIDGE] by pressing the or key, and press the ENTER key. 4 Select cartridges by pressing the 5 Enter weight of the cartridge by pressing the or key, and press the ENTER key.
Various settings Setting Key buzzer Set the buzzer sound when keys are pressed. 1 Press the FUNCTION key in the local mode. 2 Select the [MACHINE SET] by pressing the key, and press the ENTER key. 3 Select the [KEY BUZZER] by pressing the key, and press the ENTER key. 4 Select ON/OFF by pressing the and press the ENTER key.
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CHAPTER 4 Maintenance Items required for using this machine conveniently, such as an ink replacing method or a cleaning manner, are described. Routine maintenance ........................... 4-2 When the waste ink is full.................. 4-14 When this machine is left unused for a long time .............................. 4-2 Precautions in cleaning ............................ 4-2 Cleaning exterior surfaces ........................ 4-3 Cleaning the table ....................................
Routine maintenance Be sure to conduct maintenance works for the machine depending on operation frequency or periodically so as to use the machine for a long time while keeping its drawing accuracy. When this machine is left unused for a long time • Be sure to turn off the main power switch on the side of this machine. ( • Remove the media being set. P.1-4) Precautions in cleaning • Never disassemble this machine. Disassembling this machine can result in electric shock hazards or damage to this machine.
Routine maintenance Cleaning exterior surfaces If exterior surfaces of the machine is dirty, dampen a soft cloth with water or a neutral detergent diluted with water, squeeze it and wipe the surfaces. Cleaning the table The table is easy to become dirt with lint, paper dust or the like after cutting media. For a conspicuous stain, wipe it off with a soft-hair brush, a dry cloth, a paper towel or the like.
Ink cartridge Replacing with a new ink cartridge Replacing of ink cartridges is required in the following cases. Display Outline The ink in the ink cartridge is low. < L OC A L > I NK NEND ?Drawing can be continued, but the ink may end during the drawing. Early replacement is recommended. ?The display shown in the left indicates that magenta ink is low. M_ _ _ _ _ The ink in the ink cartridge ended. < L OC A L > I NK END ?Unable to continue drawing. Replace with a new one immediately.
Ink cartridge Setting the ink set Set the ink set when ink type is changed. Contact a distributor in your district or our office to call for service. When you replace another kind of ink, wash all heads.
• The step 5 to 10 is displayed when washing is required. 5 Pull out the ink cartridges from the ink station. • When the ink cartridges are pulled out, ink discharge operation starts. WA S H R E MO V E C A R T R I D G E WA S H I N G P L E A S E WA I T 6 Select washing the head or not for each head, and press the ENTER key. HEAD (1) Select the head with the key. (2) Select washing (displays the head No.) or not (displays “_”) with the WA S H I N G [ M C Y K WCL ] key.
Ink cartridge 11 When a screen shown on the right appears, put 5 cc of the washing liquid into the air vent tube to wash. • When washing is complete, press the 12 Press the ENTER ENTER T UB E C L E A N I NG C OM P L E T E D : en t WA S H C OM P L E T E D : en t key. key. • The step 13 to 14 is displayed when filling is required. 13 Set the ink cartridge to be filled. • When the proper cartridge is set, ink filling automatically starts.
Ink cartridge Ink cartridge trouble When an ink cartridge trouble is detected, a warning message appears and printing, cleaning and all other activities that use ink are deactivated. In this case, replace the ink cartridge in question immediately. • Do not leave the ink cartridge without replacing for a long time as this will cause the nozzle clogging and the printer must be repaired by a service person. 1 Display the truble messages on the LCD. 2 Press the ENTER key. 3 Press the ENTER key again.
600ml Ink cartridge To use the 600ml ink cartridges, register the case weight (this page) and the cartridge weight (next page). Please prepare your scale (which can weigh up to 1200g in 1g). Registering the case weight Firstly register the case weight in the following procedures. For the 600ml cartridges, this machine recalculates remaining amount of ink from a registered case weight. 1 Weigh the case of an empty cartridge on the scale. 2 Prepare the 600ml cartridge.
Registering the cartridge weight After filling ink into the 600ml cartridge, register the cartridge weight. 1 After filling ink, press the 2 Press the 3 Remove the target cartridge, and weigh it on the scale. 4 Set the 600ml cartridge, enter the weight by pressing the or key, and press the key. ENTER 5 Press the END key several times. key. • An entry screen of the weight is displayed. ENTER key again. • If other 600ml cartridges are found, the entry screen is displayed.
600ml Ink cartridge Registering the cartridge weight (After LVL LOW / LVL END) The 600ml cartridge becomes level low when ink remains 60ml or less, and level end when ink remains 25ml or less. In this case, register the cartridge weight on the entry screen that is displayed. The level low or level end cartridge cannot be used until the weight is entered. 1 When a screen shown on the right appears, press the key. 2 Remove the target cartridge, and weigh it on the scale.
Avoiding dripping of ink droplet at printing Ink droplets from the mist at drawing may arise on the bottom of the carriage. As the ink droplets may drip and stain the media or cause blur or dot missing, clean the bottom of the carriage periodically. Tools • UJ Cleaning swab (SPC-0386) • Gloves 1 Turn the power on. 2 Press the FUNCTION key in the local mode. 3 Select the [MAINTENANCE] by pressing the key, and press the ENTER key. 4 Select the [STATION] by pressing the key, and press the ENTER key.
Avoiding dripping of ink droplet at printing 7 Dip the cleaning swab into the cleaning solution, and clean the side surface of the head. Light pointer • Do not wipe the nozzle face of the head. It may cause nozzle clogging. • To buy special cleaning swabs, contact a distributor in your district or our office. Bottom of the carriage • Be careful not to put the cleaning solution on the light pointer. 8 Dip the TechnoWipe (attached) into alcohol, and clean the LED-UV irratiation outlet.
When the waste ink is full Waste ink used for head cleaning gathers in the waste ink tank and the wiper bottle. Periodically check the waste ink tank and the wiper bottle and when they are full, dispose of the ink. If warning message such as “!WS INKTANK CHK” or “WIPER BOTTLE” appears, check the waste ink tank and the wiper bottle in the same way. • If you need a spare waste ink tank, contact a distributor in your district or our office. • Prepare a polyethylene tank to put in the waste ink.
When the waste ink is full 6 Open the waste ink box cover. 7 Remove the waste ink tank. 8 Put the waste ink into a tank with a cover. 9 Set the empty waste ink tank, and close the cover. • By pressing the cover lightly, the cover opens to the front. • Lifting the tank slightly up, pull it to the front. • Before putting the ink into the tank, put paper on the floor. (Not to stain the floor with ink) • Dispose of the waste ink pursuant to the regulations of your district.
Disposing of the waste ink in the wiper bottle 1 Turn the power on. 2 Press the FUNCTION key in the local mode. 3 Select the [MAINTENANCE] by pressing the key, and press the ENTER key. 4 Select the [STATION] by pressing the key, and press the ENTER key. 5 Select the [MENT:WIPER BOTTLE] by pressing the or key, and press the ENTER key. 6 Open the waste ink box cover. 7 Take the wiper bottle out, and dispose of the waste ink. • After initializing, is displayed.
When the waste ink is full 9 Press the 10 Press the ENTER END key. S T A T I ON C OM P L E T E D : en t key to finish.
Replacing the Filter To use this machine for a long time, clean the filter periodically (about once a week). • Put on supplied goggles and gloves. Ink may splash into the eye. • When a screw is dropped in replacing of the filter, contact a distributor in your district or our office. • LED UV unit filter (SPC-0657) • Mist adsorption filter (SPC-0656) • Gloves • Goggles Tools • Paper towel 1 Press the FUNCTION key in the local mode.
Replacing the Filter 6 Remove the filter retainer (2 places). 7 Replace the filters (2 places). 8 Attach the covers. 9 Press the (2) (1) (1) Turn and pull the right white knob. (2) Turn the left white knob and pull the frame of the filter. • Replace two filters. • Attach in reverse order of step 5, 6. ENTER • Initializing starts. key.
Washing the Nozzle To prevent nozzle clogging, execute nozzle washing at the end of the daily work. • Put on supplied goggles and gloves. Tools • UJ Cleaning swab (SPC-0386) • Gloves • Goggles • F-200 / LF-200 Washing Liquid (SPC-0568) 1 Press the FUNCTION key in the local mode. 2 Select the [MAINTENANCE] by pressing the key, and press the ENTER key. 3 Select the [STATION] by pressing the key, and press the ENTER key.
Washing the Nozzle 7 Dip washing liquid into the cleaning swab, and wipe dirt of the wiper nozzle. • Wipe the places shown in the right. 8 Back Front Put washing liquid into the dropper, and drop on the caps to fill them. • Fill the washing liquid into the three caps. 9 Replace the front cover, and press the key. ENTER F i l l t he l i qu i d . C OM P L E T E D : en t • Capping is performed. 10 Set leaving time by pressing the and press the ENTER key. • Usually set 10 min.
Wash the ink discharge passage Wash the ink discharge passage regularly to prevent the head nozzles from clogging due to ink coagulation inside the passage. 1 Press the FUNCTION key in the local mode. 2 Select the [MAINTENANCE] by pressing the key. 3 Press the 4 Select the [STATION] by pressing the key. 5 Press the 6 Select the [MENT:DISWAY WASH] by pressing the or key. ENTER ENTER < L OC A L > or or MA I N T E N A NC E S T A T I ON key. 7 Press the 8 Remove the front cover.
Wash the ink discharge passage 9 Put washing liquid into the dropper, and drop on the caps to fill them. • Fill the washing liquid into the three caps. 10 Replace the front cover, and press the key. ENTER F i l l t he l i qu i d . C OM P L E T E D : en t • Capping is performed.
When the Machine Is Not Used for a Long Time (CUSTODY WASH) When the machine is not going to be used for a week or more, use the cleaning function for custody to clean the head nozzles and ink discharge passage. After this, keep the machine in custody. • Put on supplied goggles and gloves. Tools • UJ Cleaning swab (SPC-0386) • Gloves • Goggles • F-200 / LF-200 Washing Liquid (SPC-0568) 1 Press the FUNCTION key in the local mode.
When the Machine Is Not Used for a Long Time (CUSTODY WASH) 7 Put washing liquid into the dropper, and drop on the caps to fill them. • Fill the washing liquid into the three caps. 8 Replace the front cover, and press the key. ENTER F i l l t he l i qu i d . C OM P L E T E D : en t • Capping is performed. 9 Set leaving time by pressing the and press the ENTER key. • Usually set 10 min. (Set value: 1 to 99 min) • After the leaving time, cleaning is performed.
Washing the Head When you move the machine or you do not use the machine for a long time (for one month and more), wash the head and the ink discharge passage by the procedures below: • This machine is equipped with three heads. • To wash one head, two washing liquid cartridges (SPC-0516FS) are required at the minimum. Before performing the work, prepare new washing liquid cartridge. • When you wash all heads at the same time, prepare six washing liquid cartridges with third part of them remains.
Washing the Head 7 Set the washing liquid cartridge to the ink station. • Set the washing liquid cartridge in the cartridge slot corresponding to the head to wash. The machine starts absorption of washing liquid. • When absorption of washing liquid has been completed, the right WA S H screen is displayed. R EMOV E 8 CARTR I DGE Remove the washing liquid cartridge. • Remove all set washing liquid cartridges. • When removing the washing liquid cartridge, the machine starts discharge of washing liquid.
Perform ink filling When head washing has been completed, “NOT FILLUP” is displayed on the screen and drawing cannot be performed as it is. Perform ink filling so that you may restart drawing after head washing. • Ink filling consumes much ink than that for the head cleaning ( check that ink remains enough in the cartridge. 1 Press the FUNCTION key in the local mode. 2 Select the [MAINTENANCE] by pressing the key, and press the ENTER key.
Setting nozzle face cleaning time When set times of drawing are completed, nozzle face of the head is cleaned automatically to remove ink droplets on the nozzle face. 1 Press the FUNCTION key in the local mode. 2 Select the [MAINTENANCE] by pressing the key, and press the ENTER key. 3 Select the [INT.WIPING] by pressing the key, and press the ENTER key. 4 Set the number of scanning times (OFF / 1 to 255) by pressing the or key, and press the key.
Regular maintenance for white ink White ink is easier precipitate than other inks. • In case without printing more than two weeks, white ink may cause precipitate in ink cartridge or inside of the machine. • When the ink is precipitated, nozzle clogging occurs and normal drawing can not be obtained. • Make sure to perform periodical maintenance to avoid precipitation and to keep white ink good condition. • Perform the maintenance below before working once a week. • Use the specified ink cartridge.
Regular maintenance for white ink 6 Slowly shake the white ink cartridge more than twenty times right and left. • To prevent ink from leaking when you shake the cartridge, wear gloves and firmly cover the A part of the upper surface of the cartridge and the B part of the bottom surface of the cartridge with paper towels. Then, shake it more than twenty times right and left so that ink flows inside the cartridge. • If you shake it too strong, the pack inside may be damaged and it may cause ink leakage.
Cleaning of wiper The wiper sweeps ink stuck on the nozzle of the head. The wiper becomes tainted with ink or dusts during the operation of this machine. In order to keep the head in good condition, clean the wiper frequently. • When cleaning, be sure to put on the supplied goggles and gloves since you may get ink in your eyes. • Even if you cleaned the wiper, when Nozzle out or Ink dropping cannot be solved, try to replace the wiper.
Cleaning of wiper 6 Dip the washing liquid into the cleaning swab, and wipe dirt of the wiper nozzle. • Wipe the places shown in the right. • If the dirt of the wiper is heavy, replace the nozzle (SPA174). When fitting the nozzle, be careful not to put back to front. 7 After cleaning, replace the front cover, and press the key. ENTER Back Front S T A T I ON C OM P L E T E D : en t • Initializing starts. 8 Press the END key to finish.
Refilling antifreeze mixed water To cool the LED UV unit, put antifreeze mixed water into the cooling water tank in the cooling device. Cooling device Precautions for refilling • Water and antifreeze liquid compound ratio should be 2(water) to 1(Antifreeze liquid). • When only water is supplied to the cooling water tank without antifreeze liquid, it may damage the UV unit by freeze.
Refilling antifreeze mixed water Refilling antifreeze mixed water If water lack error is displayed, refill antifreeze mixed water. 1 Uncover the feed-water inlet and the air vent. feed-water inlet air vent cover 2 Remove all remaining water in the tank. 3 Mix antifreeze liquid with water. 4 Refill antifreeze liquid. 5 Cover the feed-water inlet and the air vent. (1) Remove all water in the tank with a provided syringe from the feed-water inlet.
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CHAPTER 5 In Case of Trouble This chapter describes the actions to be taken when this machine develops any trouble or displays an error message. Before taking a phenomenon as a trouble ........................ 5-2 The machine cannot be energized ..............................................5-2 The machine cannot perform printing .........................................5-2 If image quality declines ..............................................................5-3 Resolving nozzle clogging ...............
Before taking a phenomenon as a trouble If something is wrong with the machine, the buzzer sounds and a corresponding error message is given on the LCD. Take an appropriate corrective measure in accordance with the message. The machine cannot be energized More often than not, this is due to improper connection of the power cable. Check that the power cable has been properly connected to the power outlet and the computer.
Before taking a phenomenon as a trouble If image quality declines Take measures as follows in accordance with the problem. If the problem does not improve, contact your local MIMAKI distributor or MIMAKI office to call for service. Development Corrective measure Lines/blur (1) Execute the head cleaning. ( P.2-7) (2) If slip of paper is attached in the head path, remove it. Large ink drop on media (1) Execute the head cleaning. ( P.2-7) (2) Remove the dust of the media.
Troubles for which error messages are given on the LCD If something is wrong with the machine, the buzzer sounds and a corresponding error message is given on the LCD. Take an appropriate corrective measure in accordance with the message. Warning Message Message < L OC A L > NO C A R T R I DGE < L OC A L > I N K N E A R E ND • Attach the ink cartridge(s) shown on the display. ( P.4-4) • Replace the ink cartridge shown on the display as soon as possible. ( P.
Troubles for which error messages are given on the LCD Message Solution < L OC A L > I N K L V L E ND • If ink remains, enter weight of the cartridge on “CART WEIGHT” of “SET UP”. • If ink does not remain, replace with a new cartridge. < L OC A L > ! CH E C K L E D U V L E V E L • Check illuminance of the LED UV lamp. If it is lower than the set value, replace the lamp. < L OC A L > P r ese r va t i on Fa i l u r e • Writing of the setting of remaining amount of ink has failed.
Error message When an error message is displayed, follow the table below and solve the problem. If the same error message is displayed again, contact a distributor in your district or our office. Message Solution E RROR 1 0 8 HD CONN E C T [ 1 2 3 4 5 6 7 8 ] • Turn the power of this machine off and turn it on after a while. • If the same error message appears again, contact a distributor in your district or our office to call for service.
Troubles for which error messages are given on the LCD Message E RROR 4 0 1 MO T OR X Solution • Turn the power of this machine off and turn it on after a while. • If the same error message appears again, contact a distributor in your district or our office to call for service.
Message E RROR 6 0 7 C A P C L E A N I NG E RROR 6 0 b W I P E R BO T T L E E RROR 6 0 c I NK T YPE E RROR 6 0 d R EMA I N I N K E RROR 6 0 e NO T COMP L E T E F U P E RROR 6 0 f Exp i r a t i on E RROR 6 1 0 NO T F I L L U P E RROR 6 1 1 C a s e We i g h t E RROR 6 1 2 I N K L V L L OW Solution • Execute the carriage out of the station maintenance, and clean the cap. • Execute the station maintenance and dispose of the ink in the wiper bottle. ( P.
Troubles for which error messages are given on the LCD Message E RROR 9 0 1 OP E R A T I ON Solution • Operate this machine correctly. E RROR 9 0 2 D A T A R EMA I N • Draw the all received data or clear the data. Then, change the settings. ( P.2-8 , P.3-8) E RROR 9 0 d NO H E A D S E L E C T • Head is not selected. Select a head to be cleaned or to be filled.
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CHAPTER 6 Appendix Tables of specifications and functions of this unit are described. Specifications....................................................................... 6-2 Basic unit specifications ..............................................................6-2 Specifications for ink ...................................................................6-3 Function Flowchart..............................................................
Specifications Basic unit specifications Item Drawing head Method Specification Resolution Drawing mode x-dpi: 300 x-dpi: 600 x-dpi: 900 x-dpi: 1200 Ink Ink supply Ink capacity Size Media Thickness Weight Media adsorption Maximum drawing area Absolute accuracy Distance accuracy Reproducibility Squareness Print gap adjustment Head anticollision device UV unit Waste ink tank Interface Command Stand-by In continuous operation In discontinuous operation Safety standards Ink safety Noise Power requirements
Specifications Specifications for ink As for the detail, ask the dealer or our branch. Item Feature Ink type Capacity of ink cartridge Shelf life During storage Storage temperature During shipping Parts No./ Specification Exclusive UV ink cartridge Black, magenta, cyan, yellow, white, clear coat (Clear coat is LH-100 only.) 220 cc or 600 cc One year from the date of manufacture 15 C to 35 C (59 to 95 F) 0 C to 60 C (32 to 140 F) within 2 weeks permitted.
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Function Flowchart TEST key < L OCA L > T E S T DRAW ( SCAN D I R ) < EN T > * * T E S T DRAW * * T E S T DRAW ( F E ED D I R ) < EN T > CLEANING key < L OCA L > C L E AN I NG HE AD [ MCY KWCL ] C L E AN I NG TYPE : n o r ma l ON/OFF select Head normal, soft, hard C L E AN I NG *- - - - - - - - - - - - - - - - - - - DATA CLEAR key < L OCA L > DA T A C L E AR * * DA T A C L E AR * * < EN T > If cartridges have some errors, the error is displayed.
< L OCA L > F UNC T I ON WORK S E T < EN T > WORK S E T COMP L E T ED F UNC T I ON HE AD HE I GH T < EN T > HE AD HE I GH T MED I A T H I CKNE S S < e n t > F UNC T I ON S E T OR I G I N < EN T > : en t HE AD HE I GH T HE AD GA P HE AD HE I GH T T A B L E HE I GH T HE AD HE I GH T GA P CHECK OR I G I N S E L EC T : X OF F S E T X OFFSET , Y OFFSET F UNC T I ON S E T UP To be followed 6-6 < EN T > S E T UP F E ED COMP .
Function Flowchart HE AD HE I GH T T H I CKNE S S : 1 0 . 0 mm 0.0 to 50.0 HE AD HE I GH T HE AD GA P : 1 . 5 mm 1.5 to 5.0 HE AD HE I GH T T B L HGH T : 4 9 . 0 mm 0.0 to 50.0 HE AD HE I GH T MODE : ON ON, OFF OR I G I N * OF F S : * * * * MM * * * * MM S E T UP PR I N T S T AR T : en t HE AD T EMP .
Followed To be followed 6-8 Followed S E T UP PR I OR I T Y S E T UP UV MODE S E T UP UV A d d S c a n S E T UP WORK CHANGE S E T UP CAR T WE I GH T S E T UP AU TO C L E AN I NG S E T UP S E T UP RE S E T
Function Flowchart The following screens are when “INDIVIDUAL” is selected S E T UP PR I OR I T Y : A L L HOS T ALL HOST, ALL PLOT, INDIVIDUAL S E T UP I NK L A Y ERS : HOS T S E T UP F E ED COMP .
Followed F UNC T I ON MA I N T ENANCE To be followed 6-10 < EN T > MA I N T ENANCE S T A T I ON To be followed
Function Flowchart S T A T I ON MEN T : CARR I AGE OU T S T A T I ON P L E A S E WA I T end S T A T I ON COMP L E T ED : en t Firmware Ver.1.0 S T A T I ON MEN : W I P ER E XCHG S T A T I ON MEN T : W I P ER C L E AN I NG S T A T I ON COMP L E T ED : en t Firmware Ver.1.
Followed Followed MA I N T ENANCE NOZ Z L E RECOV ERY < EN T > To be followed 6-12 To be followed
Function Flowchart Followed S T A T I ON MEN T : CUS TODY WA SH F i l l t he l i qu i d .
Followed To be followed 6-14 Followed MA I N T ENANCE I NK S E T MA I N T ENANCE I N T . W I P I NG MA I N T ENANCE F I L L UP I NK .
Function Flowchart I NK S E T [ LH - 1 0 0 ] S E L EC T : MCY KWCL WA SH _ _ _ _ WCL REMOV E CAR T R I DGE detect WA SH I NG P L E A S E WA I T detect WA SH I NG P L E A S E WA I T LH-100: MCYKWCL, MCYKWW, MCYKCLCL, MCYK_ _ WA SH I NG HE AD [ MCY KWCL ] WA SH _ _ _ _ WCL S E T WA SH I NG L I QU I D WA SH _ _ _ _ WCL REMOV E CAR T R I DGE WA SH I NG P L E A S E WA I T detect WA SH I NG P L E A S E WA I T WA SH _ _ _ _ WCL S E T WA SH I NG L I QU I D WA SH _ _ _ _ WCL REMOV E CAR T R I DGE T U
Followed Followed MA I N T ENANCE UV L AMP To be followed 6-16 To be followed
Function Flowchart Followed F I L L UP I NK TYPE : f i r s t F I L L UP I NK [ L H - 1 0 0 ] S E L EC T : MCY KWCL UV L AMP CHECK UV L E V E L < e n t > F I L L UP I NK HE AD [ MCY KWCL ] F I L L UP I NK S E T C L E AN TOO L detect F I L L UP P L E A S E WA I T F I L L UP I NK REMOV E TOO L detect F I L L UP P L E A S E WA I T F I L L UP I NK S E T I NK CAR T R I DGE detect F I L L UP - - - - - - - - - - - - - - - - - - - - F I L L UP I NK P l ease de f l a t e : en t F I L L UP - - - - - - -
Followed Followed MA I N T ENANCE HE AD WA SH MA I N T ENANCE WH I T E MA I N T A I N < e n t > To be followed 6-18 MA I N T ENANCE L I ST MA I N T ENANCE WI PE L EVE L MA I N T ENANCE I N FORMA T I ON
Function Flowchart MA I N T ENANCE HE AD [ MCY KWCL ] WA SH REMOV E CAR T R I DGE WA SH S E T C L E AN TOO L detect WA SH I NG P L E A S E WA I T WA SH REMOV E CAR T R I DGE W I P ER C L E AN I NG COMP L E T ED detect detect WA SH I NG P L E A S E WA I T WA SH I NG P L E A S E WA I T WA SH REMOV E CAR T R I DGE WA SH S E T C L E AN TOO L WA SH I NG P L E A S E WA I T WA SH I NG P L E A S E WA I T T UB E C L E AN I NG COMP L E T ED : en t : en t WH I T E MA I N T A I N HE AD [ _ _ _ _ WCL
Followed F UNC T I ON MACH I NE S E T Followed < EN T > MACH I NE S E T S E T T I ME MACH I NE S E T MM / I NCH MACH I NE S E T 6 0 0 m l CAR T R I DGE < e n t > F UNC T I ON D I SP L AY < EN T > MACH I NE S E T K E Y BU Z Z ER D I SP L AY En g l i s h Japanese , English 6-20
Function Flowchart S E T T I ME DA T E = 2 0 0 9 . 0 1 .
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© MIMAKI ENGINEERING CO., LTD.2012 IT FW : 1.
