COLOR INKJET PRINTER OPERATION MANUAL MIMAKI ENGINEERING CO., LTD. TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan Phone: +81-3-5420-8671 Fax: +81-3-5420-8687 URL: http://www.mimaki.co.jp/ E-mail: trading@mimaki.co.
The kinds of manuals and how to use them The following documents have been attached to Tx2-1600: Operation Manual (this document) “Operation Manual” explains how to operate Tx2-1600. Ink - UseGuidance (separate volume) “Ink - Use Guidance” explains recommended recipe of pre and post fabric tratment according to each ink.
Foreword Thank you for purchasing MIMAKI Textile Jet Tx2-1600. Model Tx2-1600 is a color inkjet printer for printing on fabric with eight colors at high speeds. This operation manual describes the operation and maintenance of modelTx2-1600 Color InkJet Printer (hereinafter referred to as the printer). Read this manual carefully and make the most effective use of your printer.
FCC Statement (USA) This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio commnications.
TABLE OF CONTENTS Foreword ....................................................................................................................... i DISCLAIMER OF WARRANTY........................................................................................... i On this Operation Manual ................................................................................................... i FCC Statement (USA) ....................................................................................................
The media sensor ......................................................................................................... 1.17 Head hight adjustment rod and adjustment screw ........................................................ 1.17 Fablic retainer ............................................................................................................... 1.18 Ditch for penetrated ink and platen boards ................................................................... 1.19 About other setup........
Chapter 2 How to use the basic functions Operation ................................................................................................................. 2.2 Operation panel .............................................................................................................. 2.2 Functions of the JOG keys .............................................................................................. 2.3 MENU mode .............................................................................
Relationship between image quality and printing speed [QUALITY] .............................. 3.8 Printing direction [DIRECTION] ...................................................................................... 3.9 Returning speed up [RET. SPD UP] ............................................................................. 3.10 Improving the density of ink color [INK LAYERS] ................................................... 3.11 Setting the ink drying time [DRYING TIME] ...........................
When not in use the machine over the long term [STORAGE WSH] ........................... 4.19 Move the carriage to the left maintenance station [CARRIAGE] .................................. 4.23 Adjusting the head height when the fabric used is changed [HEAD HEIGHT] ............. 4.24 Menu displayed after the ink cartridge is installed [FILL UP INK] ................................. 4.25 When charging ink different from the one in use [INK CHANGE] ................................. 4.
Features The features and methods of operation are explained in this manual for you to understand how to use the printer properly. Setting for 2-way multi printing Alternatively, using two sets of three heads in 2-way printing mode, each with different inks, gives you the functionality of two 8-color printers in a single unit. 3 types of textile printing ink can be used MIMAKI genuine ink is shown below.
Fabric retainer If the edge of the fabric is curled or it is raised, the fabric retainer can be used to avoid contact of the fabric and ink head. The fabric retainer can be adjusted thickness of up to 4 mm and 3-7 mm. Ditch for penetrated ink Even with printing to a coarse-textured fabric, the backing fabric is not stained by penetrated ink. Removable platen boards are prepared for fabrics without ink penetration. Slip sheet can be used One set of slip sheet bar and its hanger is equipped as standard.
How to read this Operation Manual Display on the LCD and indication of the keys In this Operation Manual, the characters displayed on the LCD of the operation panel and the keys used to operate the printer are explained, together with the operation procedure. (See page 2.2) Operate the printer while confirming the display on the LCD. Display on the LCD The content of display is shown in characters in a box as shown at right.
The titlle in each chapter are provided. Notes to sentences, caution on plotter operation, and hints for effective use of the plotter are given. The item to select from the setting menu before each plotter operation is explained. This manual describes the procedure of operation of the plotter. The information that is displayed on the LCD during plotter operation is explained. The operation key The pages of each chapter are given serial numbers starting from 1.
Safety symbols used in this Manual Safety signal words Pictorial signs are used in this Operation Manual for safe operation of and in prevention of damages to the printer. Pictorial signs and their meanings are given below. Read and fully understand before reading the text. • WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serioous injury. • CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Structure of this Manual Foreword This foreward describes the notice before operation and how to read this Operation Manual. Chapter 1 Setup This chapter describes the procedures for unpacking and assembling the printer, and for setting up the printer such as setting inks and fabric. Chapter 2 How to use the basic functions This chapter describes the basic operations of the printer, from the beginning to the end of printing.
For safe operation Warnings in use WARNING • Be sure to use the printer with the power supply specifications indicated. Be sure to connect the plug of the power cable to a grounded receptacle. If not, fire or electric shocks can result. • Take care not to damage, break or work on the power cable. If a heavy matter is placed on the power cable, heated or drawn, the power cable can break to cause fire or electric shocks. • Avoid damp environments when putting the printer into service.
Position of the warning label This printer is adhered with a warning label at four locations. Be sure to fully understand the warning given on the labels. In the case where any of the warning label has become so soiled that the warning message is illegible or has come off, purchase a new one from your local distributor or our office. Label position Item no. M902853 Item no. M901549 Item no. M901607 Item no.
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Chapter 1 Setup This chapter describes the procedures for unpacking and assembling the printer, and for setting up printer such as setting inks and fabric. Table of contents Installation of the printer ...................................................................................... 1.2 Checking the accessories .................................................................................... 1.4 Unpacking and Assembling ...............................................................................
Installation of the printer Where to install the printer Secure a suitable space before using the printer. The space is required not only for the printer itself but also for printing operation. 2750 mm 750 mm Height Gross weight 1350 mm Approx. 170 kg 500 mm 500 mm 3750 mm - 1.
Precautions in installation Do not install the printer under the following emvironment: A place exposed to direct sunlight A plate that is not horizontal A place in which temperature and humidity A place that vibrates vary by a great margin Use the printer under the following environment. Operating environment: 15 to 30°C 35 to 65% (Rh) A place exposed to direct air blow from air A place filled with dirt, dust or tobacco conditioner, etc. smoke - 1.
Checking the accessories Open the packing box and check the components in it. If you find any missing accessory or damaged one, please contact your local dealer. • It varies according to your order for Ink Cartridge and the additional accesories.
Printing film (for adjustment of the device) Phillips screwdriver Ink Cartridge (separately sold) M4 Screw for fitting the take-up device (24 pcs) Slip sheet bar Centering sensor unit Power cable Hexagonal wrench (L) 1394 Driver(CD-ROM) M8 cap bolt for fitting the main unit (4 pcs) - 1.
Unpacking and Assembling Assembling the stand and the device • The package weight is as heavy as approximately 250 kg. Perform the assembly work by at least four persons to ensure safety. • Exercise added care not to drop the main unit on your feet. STEP 1. Remove the four bolts that fixes the packed pedestals and packed pads. Take care not to lose these bolts. They are re-used when assembling the stands. Packed pedestals 2.
3. Take the stands out of the package. Direct the stands so that round tapped holes for the screws are faced outside. Set up each stand with the side having a groove for fitting the stay coming inside. 4. Attach the take-up device stand stay to the leg. Put the take-up device on the leg and then temporarily secure it using the supplied hexagon wrench and screw driver. 5. Lock the stand stoppers. Lock the stand stoppers so that the stand assemblies will not move. Lock - 1.
6. Holding both ends of the main unit with four persons. Hold up the device at the pedestal support bars. 7. Place the main unit on the stands while exercising care not to allow hands to be caught between them. Set the device on the stand at the position where the screw holes in the device align with the screw holes in the tops of the stands. Fix to the stands with the screws from under the stands tops. • The device is very heavy. Take care that it does not fall: it is very dangerous. 8.
9. Connect the cable of take-up device into the connector located at the left bottom of the main unit. Attaching take-up auxiliary bar Align the screw hole of the take-up auxiliary bar with the screw hole on the front face of the stand, then fasten the screws. seal Attaching loading auxiliary bar Align the screw hole of the take-up auxiliary bar with the screw hole on the front face of the stand, then fasten the screws.
Attaching centering sensor unit Align the screw hole of the centering sensor unit with the screw hole of the run-out auxiliary bar, then fasten the screws. Attaching loading unit Align the screw hole of the run-out device with the screw hole of the stand, then fasten the screws. Connecting connectors and cables Connect the cable of the run-out device and the cable of the centering sensor unit to the connectors on the rear right of the device unit. - 1.
How to remove the stopper 1. Loosen a screw fastening the Head Stopper, using Driver. 2. Remove the Head Stopper as shown on the ② Photo. ① Putting on the maintenance cover 1. Put on the maintenance cover. Operation panel 2. Fix the maintenance cover with the screws. Screw • Do not open the maintenance cover except when it is necessary to clean the station interior. If the maintenance cover is opened during printing operation, the printing data is lost. - 1.
Attach the waste ink hoses. 1. Set the waste ink hoses. 2. Secure the supplied hose retainer with screws and then attach the waste ink hoses to the device unit. Attaching slip sheet bar Put the slip sheet on the hanger on the inner side of the stand. Preparing the waste ink tank Prepare a tank for reserving waste ink. This printer is not provided with a standard waste ink tank. Prepare a tank according to your operating situation.
Configuration and Fnction Front face 1 3 5 4 2 6 13 12 8 7 11 9 10 Name 1. Function Front cover It is opened when setting fabric or taking a corrective measure against a 2. Parallel connector fabric jam. Bi-directional parallel interface connector (complies with IEEE1284) 3. 4. IEEE1394 connector AC inlet 400Mbps interface connector compatible with IEEE1394. The power cable is connected to the AC inlet. 5. 6. Power switch Operation panel It turns on/off the power to the printer.
Rear face 1 2 3 4 5 6 7 8 Name 9 Function 1. F-row ink station This station houses up to eight ink cartridges. 2. 3. Clamp lever Centering sensor unit It is made to go up-down the pinch roller for holding fabric. This sensor detects the fabric edge and optical axis so that Loading unit the fabric be fed straight. Inserted into both ends of the fabric core to retain the roll Roll holder fabric. Applicable to roll paper with a thickness of 1.35, 2, or 3 Loading auxiliary bar inches.
Names and function of the parts under the front cover Under the front cover, there are the carriage, capping station, etc. necessary for printing operation. The mechanisms provided under the front cover are explained below. Carriage The carriage is provided with print heads for printing, etc. It is also provided with a head height adjustment screw for adjusting the head height according to the thickness of the fabric used. The carriage moves during printing, and fabric detection.
Capping station The capping station consists of ink caps, wipers for cleaning the heads, etc. Ink Cap : It covers the nozzles of print head to prevent from drying up. Wiper It is used to clean the head nozzles. : • Clean the capping station frequently to keep the capping station clean. If the wiper fluffs, replace it immediately. Wiper Ink Cap The pinch roller and feed roller This printer retains a fabric with the pinch roller and the feed roller.
The media sensor The media sensors detects the presence of the fabric and the end of fabric. There is one media sensors on the platen. Set up fabric to cover media sensor at the back side of platen absolutely. If the part of fabric is not on fabric, the fabric can not be detected. • If a transparent fabric or a fabric whose reverse side is colored in black, the sheet sensors may fail to detect the sheet. In this case LCD gives the following message.
Fablic retainer If the edge of the fabric is curled or it is raised, it may be caught by the head or inferior ink discharge may occur. To avoid this trouble, use the fabric retainer. • The fablic retainer also act as a detection board which detects the printing width. Printing with the full width (up to 1620mm width) is possible by setting the fablic ratainer to a position apart from the edge.
Ditch for penetrated ink and platen boards Printing on a coarse-textured fablic may cause ink to penetrate the fabric. If the fabric runs out in this condition, it may be stained by the ink on the platen. The ditch for penetrated ink is provided to avoid this trouble. • For printing to a fabric without ink penetration, attach the platen boards so that the ditch for penetrated ink be covered by them.
About other setup Attaching lapel bar The lapel bar is used to stabilize the media tension of the run-out side. If the media tension of the roll-out side becomes unstable, printing is adversely affected (vertical black or white lines occurs). If the tension is too high, the media becomes susceptible to vertical wrinkles which may cause black or white lines.
3. Insert the lapel bar into the hole of the side plate and then allow it to slip in the lower slot. 4. Make sure that the bearing is put into the side plate and that the lapel bar is set to the position where it rotates easily. 5. Holding the left and right thumb-screws, pull out the slide plate toward the rear side of the printer and then turn the thumb-screws to secure them. - 1.
Attaching the platen boards Attach the platen boards when using a fabric without ink penetration. Set the attachment position and orientation of the platen boards in three steps according to the degree of ink penetration. (See page 1.14) The F cover is open. The F cover is closed. Loosen eight screws and then close the F cover L and R. Loosen eight screws and then open the F cover L and R. - 1.
Changing gap for fablic retainers • When the thickness of the fabric used is 0 to 4mm, use it with the stainless plate adjusted by moving the outside long hole hole and then secured with a screw. • When the thickness of the fabric used is 3 to 7mm, use it with the stainless plate adjusted by moving the inside long hole hole and then secured with a screw. • When raising the stainless plate, be sure to adjust the head height. Failure to do so may cause damage to the head. • Factory default setting is 1mm.
Connecting the cables Connecting the interface cable Connect the printer to the computer with the appropriate interface cable. Two types of interface cables are available. Select the interface cable appropriate to the computer and output software. • Turn off the power switch of the printer (the switch has to be tilted toward the “O” side) in prior to the connection of the interface cable and the power cable.
Connecting the power cable Connect the power cable to the receptacle of the following specifications. • Voltage : AC 100 - 240 V ±10% • Frequency : 50/60 Hz ±1% • Capacity : 5 A or more (500 W or more) • Be sure to turn off the power switch of the printer in prior to the connection of the power cable. • Be sure to insert the power cable into an approriately-grounded receptacle. If not, there is a fear of arising electric shock hazards and damage to the printer. STEPS: 1.
Switching ON/OFF the power supply After setting up the printer, switch on and off the power as described below. Turning the power on STEPS: 1. Turn on the power to the computer, etc. that are connected to the device. 2. Turn on the power to the printer. Tilt the power switch toward the “ I ”side, and the power to the printer is turned on. • At this time, the front cover must be closed. With the front cover kept open, the carriage does not move even when the power is switched on.
Turning the power off To turn the power off, check first whether or not there is data received and there remains data that has not yet been output. Also be sure that the head rests at the capping station. • If the power is turned off while the printer is engaged in printing, the head may fail to be retracted in the capping station. If the head is left without capped for an extended period of time, the nozzle will be clogged with dust.
Front cover and maintenance cover Opening/closing the cover Do not open the front cover and the maintenance cover while the printer is in operation. If you open the front cover or the maintenance cover during printing, the carriage will stop for safety, reselting in abortion of printing. In this case, re-start the printer and computer following the procedure described below. Keep the front cover and maintenance cover closed regardless during printing operation or not.
Ink cartridges Types of ink 3 types of ink are available for this printer at the moment. The characteristics of each ink type are described below. Acid dye ink [Acid] : Disperse dye ink [Disp] Suitable for wool, silk, and other animal fibers and nylon. Available ink colors include black, cyan, magenta, yellow, light cyan,light magenta, gray, blue and red. : Suitable for polyester, acrylic, etc. Available ink colors include black, cyan, magenta, yellow, light cyan, light magenta, gray, blue and light blue.
Ink stations As viewed from the front of the printer, the ink station on the right side is called the “F-row ink station” and the ink station on the left side is called the “R-row ink station.” F-row ink station Capable of housing eight ink cartridges, this ink station supplies ink to the front row (Frow) of the capping station. R-row ink station Capable of housing eight ink cartridges, this ink station supplies ink to the rear row (Rrow) of the capping station.
Relationships between ink station and head row The right ink station supplies ink to the front row (F-row) of heads. The left ink station supplies ink to the rear row (R-row) of heads. Remember these relationships when checking the heads for clogged nozzles and replenishing inks.
Setting ink cartridges Setting for 1-way high-speed printing New piezo electric heads, the staggered-layout print head provides more attractive, faster printing, and allows ultra high-precisions 8-head 1-way printing. Set the left and right ink cartridge cases with ink cartridges of the same types and same colors. R-row ink station F-row ink station • Set ink cartridges of the same type and same color to 1 and A, 2 and B, 3 and C, 4 and D, 5 and E, 6 and F, 7 and G, and 8 and H, respectively.
• Set ink cartridges of different types and colors to 1 through 8 and A through H. • During initial ink setting or ink change, register the appropriate ink type for each ink station (See page 1.32). • It is necessary to register ink type to the printer for checking the printing information and switching the head set. Set the ink cartridge referencing the following table. NO.
Fabric for printing This section describes the types of fabric that can be used with the printer and the method of setting the media used. Types of fablic that can be used The types of fabric that can be used with this printer “Roll” and “Leaf” fabric are cut sheet media. However, because leaf fabric is handled in the same manner as roll fabric, be careful about the setting position of leaf fabric. • When using the Leaf, the following functions are disabled.
Precautions in handling the fabric Carefully observe the following when handling the fabric. • Use pre-processed fabrics recommended by MIMAKI. • When setting the fabric used, be sure to adjust the head height. Otherwise, the fabric and/or the head can be damaged. • Store fabric in a bag. Wiping off dust, waste paper and flocks accumulated on a fabric will adversely affect the fabric due to static electricity. • Do not use ink-adhered fabric with high elasticity.
Before setting the fabric on the printer Before setting the fabric, be sure to confirm the Ditch for penetrated ink. If ink is there, wipe them with a waste cloth. (see more details 2.14 ) Adjusting the head height according to the fablic [HEAD HEIGHT] It is necessary to adjust the head height according to the thickness of the fabric. If the height of the head is inappropriate to the thickness of the fabric, the printer cannot work properly.
2. Press the [FUNCTION] key. F UNC T I ON SETUP 3. Press the JOG keys[ ] and [ ] to select [MAINTENANCE]. F UNC T I ON M A I N T E NA N CE < E N T > 4. Press the [ENTER] key. M A I N T E NA N CE L I ST 5. Press the JOG keys[ ] and [ ] to select [HEAD HEIGHT]. M A I N T E NA N CE H E AD HE I GH T 6. Press the [ENTER] key. H E A D H E I G HT R E MO V E M E D I A • If the fabric is loaded, “REMOVE MEDIA” will be displayed. In this case, remove the fabric. 7.
2. Push down the head height adjustment rod by the right hand. Push down the head height adjustment rod till it stops moving anymore. • If the tip of the head height adjustment rod makes contact with the surface of the fabric, repeat step 10.-1 shown on the preceding page to raise the head. 3. Turn the head height adjustment screw in the direction shown and move the head downward.
10. Press the [ENTER] key. I N I T I A LI Z I NG PLEASE WAI T The carriage will come back to the capping station. The LCD shown on the right is displayed. Med i a No Me d i a Points in head height adjustment • When the head height is so adjusted that the tip of the head height adjustment rod just makes contact with the surface of the fabric, the distance between the head and the printing surface of the fabric becomes optimum.
Setting the mating sheet The mating sheet is used to prevent ink penetration of the fabric which is not dried after printing. 1. Set the fabric core of the slip sheet to the slip sheet bar hanger. Adjusting parallelism of loading unit If the parallelism of the loading unit is remarkably broken, the fabric deviation or wrinkle may occur. In this case, adjust the parallelism of the loading unit. 1. Fasten the screw which secure the loading unit to the printer. 2.
Setting The FabricTo The Printer The fabric that can be used are roll and leaf fabric. Leaf fabric is handled in the same manner as roll fabric for printing. When using leaf paper for setup list printing, for example, be careful about the setting position. Setting a roll fablic The procedure for setting roll fabric is described below. • The roll is heavy in weight. Take care not to drop it on your foot. • When setting the fabric, be sure to check that the head height has been properly adjusted. STEP 1.
3. Loosen the screw of the right-hand roll holder. Adjust the roll holder position to the width of the roll fabric. 4. Insert the right-hand roll holder into the core of the roll fabric. When the roll holder have been inserted all the way into the fabric core, secure it with the screw. 5. Viewing from the rear side of the printer, align the left edge of the roll with the scale of the fabric setting position plate.
6. Pull out the fabric from the rear side of the printer to the height of the Y cover. 7. Insert the leading edge of the fabric between the driver roller and pinch roller. Be sure to lead the fabric outside the shaft of the centering sensor. 8. Insert the roll fabric that has been pull out between the platen and the pinch rollers and pull it to the front of the printer. - 1.
9. Pull out the leading edge of the fabric from the front face of the printer. • Open the front cover, move up the clamp level while holding the leading edge of the fabric with your hand, then pull out the fabric. 10. Rewind the roll holder or fabric core several times from the rear face of the printer. Make the fabric slack to alleviate the tension of the fabric. • Do not pull the fabric directly, as this may cause wavy portion of the fabric. 11.
Setting the centering sensor position After setting the fabric to the printer, please set the centering sensor position. • When adjusting the optical axis after the cloth width detection, the beep will not sound. Please make sure to adjust the centering sensor position before detecting the cloth width. 1. Loosen the centering sensor securing screw. 2. Align the arrow of the centering sensor with the edge of the fabric. • Move the sensor unit.
Attaching empty fablic core for taking up To take up the fabric after printing, attach an empty fabric core to the take-up device. 1. Close the front cover to allow detection of the roll fabric. 2. Push the JOG key [ ] and [ ] to move the leading edge of the fabric to the position of the empty fabric core. ROLL< >LEAF << LOCAL >> width : 1272mm 3. Using an adhesive tape, secure the leading edge of the fabric to the empty fabric core.
Removing pinch roller and preventing wrinkle of fablic • If either edge of the fabric stretches longer than the center or if an edge of the fabric is thickened because of gumming processing to prevent fray, slack may occur easily. In this case, remove the pinch rollers at both ends of the fabric. STEP 1. Move up the clamp lever on the front face. The pinch roller comes up. 2. Loosen the hand screws on both sides of the pinch roller to be removed. 3. Pull out the pinch roller. - 1.
4. To prevent fall-off or loss of the hand screws, lightly fasten them. • If the lengths of the fabrics at the left and right pinch rollers removed are different remarkably, reset the fabric. (See page 1.41) - 1.
Specifying the scope of printing on the fabric used (Effective printing area) The printer has an area which cannot perform printing, due to mechanical reasons. This area is called “margin.” The effective printing area is obtained by excluding the margin from the printing fabric. Margin Margin Default : 10 mm Fabric Retainer Default : 10 mm Effective printing area Feeding direction Roll Fabric • The margin at the front and rear edges of the fabric can be reduced using a guiding fabric.
Origin setting Establish an origin in terms of data on fabric loaded on the printer. Place the fabric and cause the printer to detect the fabric, the origin is automatically established at the location shown in the illustration given below.
Moving the printer The method of moving the printer to the place of installation is explained below. When moving the printer, unlock the caster stoppers. • When moving the printer take care not to apply excessive shock to it and it must be held up by at least two persons. • After moving the printer, be sure to lock the caster stoppers. STEPS: 1. Unlock each of the casters by raising up the caster stopper. 2. Hold up by at least two persons as illustrated at right.
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Chapter 2 How to use the basic functions This chapter describes the basic operations of the printer, from the beginning to the end of printing. Before using the application functions, understand how to use the basic functions of the keys on the operation panel and the modes in which the menus are displayed on the LCD. Table of contents Operation ............................................................................................................. 2.2 Setting the display language ....................
Operation This section describes the operation panel that is used to operate the device and the menus from which to choose the desired item. Operation panel The operation panel that is used to operate the device and a method of maintenance of the device after operation, etc. The operation panel must be used when operating the device. Therefore, it is indispensable to understand how to use the operation panel. Display Displays a set item, a guidance error, etc.
Functions of the JOG keys Each of the JOG keys varies in function according to the time at which it is used. The functions of the JOG keys are explained below. Before the detection of a sheet After the detection of a sheet When selecting a function When inputting a choice selected among several alternatives Selects the roll media. Shifts the carriage to the left. Selects the leaf media. Shifts the carriage to the right. Shifts the fabric away from you. Shifts the fabric away from you.
Menu tree The operation of printer and printing conditions are set by pressing the appropriate operation keys, selecting the desired setting item and setting detailed conditions. In order to operate the printer properly, it is necessary to understand the structure of the menu tree (See page Appendix.5). The menu tree shown below makes plain the relationships between the operation keys on the operation panel and the functions that can be set by using them.
Some menus simply list items which do not require the operator to set any of them. In this case, the operator is required to select the content to be displayed on the LCD. [Operation key] DISPLAY The operation mode is displayed. < R E MO T E > * . *m The amount of ink that remains is displayed. In k L e v el 9 9 3 21 1 5 5 9 9 32115 5 The remaining amount and width of fabric is displayed. M e d i a W d . : * * * * mm R ema i n s : * ** . **m The type and number of ink being used is displayed.
Setting the display language Set the language in which to display characters on the LCD. “English” has been set as the initial display language of the printer. Try to change the display language to “Japanese” here. STEPS: 1. Make sure the mode is LOCAL mode. Press the [REMOTE] key and put the menu back into the << L OC A L> > w i d t h : 1 2 7 2mm LOCAL mode. 2. Press the [FUNCTION] key. 3. Press the JOG key [ ] twice. 4. Press the [ENTER] key. 5.
Printing an image from saurce data Starting the printer operation This section describes the basic operation of the printer. Printing conditions can be set on the printer side. In this section, however, the method of printing an image from data that has been set on the computer side and transmitted to the printer is explained. For the method of setting printing conditions on the printer side, see Chapter 3 "How to Use the Application Functions." STEPS: 1. Turn the power on. (See page 1.26) 2.
Information on printing data Print mode < R EM O T E > V3 60 x 36 0 TYPE 1 + * * . *m V: Varianle 1, 2 N: Normal 1, 2 Resolution: 360/540/720 dpi < R EM O T E > V360 x 360 A / S T / 4 P / U / * * .
Correcting the media feed rate during printing [Feed Comp.] Even for fabric of the same type, if the thread size or texture is slightly different, the proper value of the feeding amount changes. In this case, correct the feeding amount of the fabric while checking the printing condition. • To change the fabric type or print data, be sure to perform [Feed Comp.]. • During [Feed Comp.] printing, does not print correction patterns. Perform only correction value input operation while checking print data.
5. Press the [ENTER] key to return to the REMOTE display. < REM OT E > TYPE 1 + 0 . 0m The changed setting value is saved. The value is to be in effect performing till the turning off. Press the [END] key to return to the REMOTE display. The changed setting value is to be in effect performing till the turning off. • In case the setting value has changed before, the indicate gives [+] mark beside of the TYPE.
Checking nozzle in ink firing condition Executing the test draw [TEST DRAW] In prior to the actual printing or after the execution of the cleaning function, a test pattern is plotted to check whether the finished test pattern has blurred and missing lines on test pattern) • If the finished test pattern shows any sign of abnormal conditions, carry out the cleaning function. (See page 2.12) STEPS: 1. Make sure the mode is LOCAL mode. Press the [REMOTE] key and put the device back into the LOCAL mode.
If there are nozzle clogging in ink firing condition Cleaning ink heads If a test pattern plotted is defective, execute the cleaning function to clean the associated ink head. After cleaning the ink head, make the device plot a test pattern again. If the test pattern is defective too, re-clean the ink head. Continue executing the cleaning function till a normal test pattern is obtained.
Routine maintenance Be sure to conduct maintenance works for the device when necessary or periodically so as to use the printer for a long time while keeping its printing accuracy. When the device is left unused for a long period of time • Turn off the power. • Remove the fabric that has been set on the printer. • Keep the clamp lever move up. Notes on cleaning • Never disassemble the printer. Disassembling the printer can result in electric shock hazards and breakage of the printer.
Cleaning the wiper shaft The dirty wiper shaft may cause the wiper malfunction and resulting an error display. Maintenance for frame components If the frame components of the device have stained, dampen a piece of soft cloth with water or neutral detergent diluted with water, squeeze it and wipe the frame components clean. Cleaning penetrated ink When printing on a thin cloth, ink is collected in the ditch. Make sure to wipe them with wasted cloth frequently.
To replenish ink, set a new ink cartridge in the ink station Setting a new ink cartridge is required when the ink is to be replenished or when the device becomes the following condition. If the ink cartridge is not replaced, the carriage stops during the printing operation when the ink runs out. When the message [Ink Near End] is displayed on the LCD, install a new ink cartridge without delay. • When the amount of ink becomes small during printing.
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Chapter 3 How to use the application functions After you have mastered the operations described in Chapter 2 “How to use the basic functions,” you should learn how to use the application functions whereby you can set printing conditions on the printer side and put the printer into operation. By using the application functions, you can set printing conditions appropriate to data that is provided for the printing operation. Table of contents Application functions ..............................................
Application functions The application functions make it possible to modify the printing conditions that have been set for source data received from the computer. The [FUNCTION] key is used to set up the application functions. Function menu Of the menus that are provided for setting printing conditions for the printer, the menu for setting up the printer functions is called the function menu.
Before setting printing conditions in the function menu The basic operation of the function menu for setting individual printing conditions is explained below. Set the individual printing conditions in the function menu after performing the following three operations. 1. Check that the menu mode is the LOCAL mode. 2. Check that the language in which to display characters on the LCD has been selected. 3. Select a Type to register the sequence of set printing conditions.
Changing the type Note that the current type cannot be changed while the device is in operation. To change the type during printer operation, first stop the device (See page 2.10) and then select the desired type in the LOCAL mode. • Only the setting of the following items can be changed during printing. [MM/INCH], [MEDIA COMP.], [TAKE-UP], [CENTERING] If you attempt to change the setting of other items during printing, the following error message appears. E RROR 34 D A T A R E MA I N - 3.
Adjusting the lapal bar Diverse types of media are used for inkjet printers: different raw materials including natural materials, synthesized materials, etc. and materials with different manufacturing processes including textile fabric, knit fabric, etc. In addition, even for the same medium, the elasticity characteristic changes according to the difference in pre-treatment, etc.
Troubleshooting The following describes general troubleshooting. With some corrective mesures, problems may not be solved depending on the media used. If a problem cannot be solved after performing test printing several times, stop using the printer. No. Problems Corrective measures Remarks This probrem occurs with media which shrink when printed. 1 Black lines occur. 1. Increase the media correction value. 2. Reduce the resistance of lapel bar. • Reduce the number of lapel bars.
After setting the fabric to be printed Correcting error of amount of feed depending on fabric [MEDIA COMP.] The printer prints an image on the fabric while feeding it forward little by little. When the thickness of the fabric changes, the optimum feed rate changes accordingly. If this occurs, the printer may not print a clear image (e.g., unwanted stripes may appear on the image). To correct the fabric feed rate according to the fabric thickness, execute this function and make a printing test. STEPS: 1.
Setting printing conditions Changing printing conditions on the printer side Set up the printing method that determines the quality of image. For the printing method, there are three setting items - “quality of image”, “direction of printing” and “Returning speed of the head.” Relationship between image quality and printing speed [QUALITY] For the quality of image, there are three setting items - [STD], [FINE], and [HIGHspd].
Printing direction [DIRECTION] This function sets the direction of printing. The printer prints an image while moving the carriage right and left. By setting the direction of printing, it is possible to adjust the image quality and the printing speed: “Uni-directional” and “Bi-directional.” UNI-D : The image is printed only in one direction during movement of the carriage. BI-D Image quality is better than when BI-D is specified. : The image is printed in both directions during movement of the carriage.
Returning speed up [RET. SPD UP] In case the printing width is 1000mm or less when uni-directional printing, the nozzle drop out may occur. Using this function to slow down the returning head speed may solve the trouble. ON OFF : The head returns with normal speed. : The head returns with slow speed. STEPS: 1. Select a type. (see page 3.3) SETUP SE LECT Here, select [Type.1]. 2. Press the [ENTER ] key. : TY PE . 1 TYPE1 MED I A CO M P . < e n t > 3.
Improving the density of ink color [INK LAYERS] This function prints the data in two or more layers (wet-on-wet coating) to improve the density of ink color. If a coarse-surfaced fabric (e.g., canvas) is used, the color of ink might be weak. In this case, execute this function (wet-on-wet coating). • When using a cloths with high moisture-elasticity, do not use the function [INK LAYERS].
Setting the ink drying time [DRYING TIME] This function sets an ink drying time. The drying time is the wait time by scanning and the time interval between the instant at which the printing operation is completed. Specify the time to be established in accordance with the printing resolituion on a drawing and the type of fabric to be used. STEPS: 1. Select a type. (see page 3.3) SETUP SE L ECT Here, select [Type.1]. 2. Press the [ENTER] key. TYPE1 MED I A : TY PE . 1 CO M P . < e n t > 3.
Deciding the priority of settings by the computer or the plotter [PRIORITY] This function gives priority to either the printing conditions set on the computer or the printing conditions set on the plotter. Printing conditions can be set on data of the plotter and on data received from the computer using the output software. If these printing conditions differ, priority is given to either of them at the time when the printing operation is started.
9. Press the JOG keys [ ] and [ ] to select the priority [HOST] or [PLOT] of the driying time. TYPE1 D R Y I NG T I M E : P L OT Here, select [PLOT]. 10. Press the [ENTER] key. TYPE1 I N K T Y PE : H OS T 11. Press the JOG keys [ ] and [ ] to select the priority [HOST] or [PLOT] of the ink type. TYPE1 I N K T Y PE : P L OT TYPE1 REFRESH : H OS T TYPE1 REFRESH : P L OT Here, select [PLOT]. 12. Press the [ENTER] key. 13.
Increasing (decreasing) the right and left margins of the fabric [RIGHTmargin]/[LEFTmargin] This function sets an effective printing area to increase/decrease the right and left margins of the fabric. The blank portion of the fabric is called maigin. (See page 1.49) The function is used to increase the margin for binding. You can set a maigin for each of the right and left margins of the fabric. Setting [RIGHTmargin] STEPS: 1. Select a type. (See page 3.3) SETUP SE LECT Here, select [Type.1]. 2.
Setting [LEFTmargin] STEPS: 1. Select a type.(See page 3.3) SETUP SE L ECT Here, select Type 1. 2. Press the [ENTER] key. TYPE1 MED I A 3. Press the JOG keys [ ] and [ ] to select [MARGIN]. : TY PE . 1 CO M P . < e n t > TYPE1 MARG I N 4. Press the [ENTER] key. TYPE1 R I G H T ma r g i n < e n t > 5. Press the JOG keys [ ] and [ ] to select TYPE1 L E F Tma r g i n TYPE1 L E F Tma r g i n = TYPE1 L E F Tma r g i n = 1 0mm TYPE1 L E F Tma r g i n [LEFTmargin].
When using the plotter in an extremely dusty or dry place [REFRESH] Solidification of ink can be prevented by refreshing the head during printing. If the plotter is used in a dusty place or dry place, ink in the head will be likely to solidify. Execute the REFRESH function to enable the ink to be ejected properly from the ink head. Concerning the frequency of refreshing of the ink nozzle, select and configure from following four levels. LEVEL 0 : Frequency of refreshing is low.
Setting a unit of length displayed on the LCD [MM/INCH] This function sets a unit of set values displayed on the LCD. Use this function when displaying “width” and “length” of the fabric after setting of the origin or detection of the fabric. When the plotter is shipped from the factory, the unit of display is set to MM (millimeter). MM : Numerics are expressed in millimeters. INCH : Numerics are expressed in inches. STEPS: 1. Select a type. (See page 3.3) SETUP SE L ECT Here, select [Type.1]. 2.
Setting the type of ink to be used [INK TYPE] This function selects the type of ink that is to be used. This plotter permits up to two types of ink to be loaded. When starting an actual printing operation, however, select only one type of ink to be used according to the printing data and the fabric used. This function can be used when different types of ink are loaded in the plotter. As the ink that can be specified, select from the types of ink that have been set in the ink stations.
Setting up auto-cleaning function [AUTO CLEAN] Setup the auto-cleaning function. Printing failures may be remarkable on dusty locations or locations with low temperature. Perform cleaning for each plot to prevent printing failures. ON : The head is cleaned automatically. OFF : The head is not cleaned automatically. • When setting “AUTO CLEAN” ON, before starting print, remove the ink adhered around the head . (See page 4.
Setting up auto-cleaning function [AUTO CLEAN2] Perform cleaning after when plotting specified length and prevent printing failures. ON : The head is cleaned automatically after when plotting specified length. OFF : The head is not cleaned automatically during plotting. • When setting “AUTO CLEAN” ON, before starting print, remove the ink adhered around the head . (See page 4.23) If executing cleaning without removing the ink around the head, it may cause the nozzle condition worse.
8. Press the [ENTER] key. The screen to specify interval of cleaning displays on LCD. 9. Press the JOG keys [ ] and [ ] to select the length to execute the cleaning performance. C L E AN I N G I N T ERV A L = 2 . 5m C L E AN I N G I N T ERV A L = 2 . 6m (0.1 to 10.0m in 0.1m unit) T Y P E1 AUTO C L EAN 2 10. Press the [ENTER] key. 11. Press the [END] key twice. << L OC A L> > w i d t h : 1 2 7 2mm The menu returns to the LOCAL mode. - 3.
Back feed Setting for End of printing [EndOf PRINT] This function sets the operation when printing completes. If back feed is set to ON, eliminate the waste space on media by feeding back the media . ON : Media back feed is performed by setup value(1 to 60mm). OFF : Media back feed is not performed. • Before setting up the back feed value, confirm the distance between the data. If backfeed distance is larger than the distance between data, print is overlapped on printed data.
Continuing printing after [Ink Near End] [PRINT CONT.] If the remaining amount of ink decreases during printing and [Ink Near End] appears, you can replace ink for each ink station and then continue printing for the next file. ON : Even if [INKnearEND] appears, you can use only one ink station to continue printing for the next file. OFF : When printing for the file with [Ink Near End] occurrence is completed, you need to replace ink.
Preventing the fabric skew [CENTERING] This function of centering prevent the media skew. Set this function when using the roll media those left or right edge are not lined up. A sensor monitors the media right edge position and move the roll media to prevent printing run off the edge. The roll media largely miss lined-up causes wrinkle, therefore avoid using the roll media which edge miss lined-up width is ± 20mm. To use the miss lined-up roll media, be sure to reroll up by hand to align.
Enabling the take-up unit [TAKE-UP] This function enables the take-up unit. INTERVAL : Take-up operation is performed according to the slack sensor. When Interval is selected, wrinkles at platen are less occurs and printing is stable. On the other hand, take-up is not well performeed, because take-up thickness at right and left side differs, so that take-up of roll may not complete. ON : Take-up operation is performed with taking up the fabric continuousely instead of using the slack sensor.
Resetting printing conditions by type [SETUP RESET] This function resets the current printing conditions to the factory-set printing conditions. Execute this function for each of the types of set printing conditions. STEPS: 1. Select a type. (See page 3.3) SETUP SE LECT Here, select [Type.1]. 2. Press the [ENTER] key. TYPE1 MED I A 3. Press the JOG keys [ ] and [ ] to select [SETUP RESET]. 4. Press the [ENTER] key. The current printing conditions are reset to the factory-set print- CO M P .
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Chapter 4 Maintenance functions In order to keep the printer in good operating condition, it is necessary to carry out maintenance of the printer periodically. This chapter describes the functions that help solve the problem of deterioration in image quality and replace a waste ink tank. The printer needs maintenance when it is left out of operation for a long period of time. Table of contents Maintenance of the printer ................................................................................... 4.
Maintenance of the printer The term “maintenance” as used herein refers to the operation that has to be performed to keep the printer in good operating condition. To carry out maintenance of the printer, select [MAINTENANCE] from the function menu and make the necessary settings. Function menu [MAINTENANCE] The table, below, shows the tree structure of the function menu [MAINTENANCE].
Before starting maintenance Checking the menu mode Before executing any of the maintenance functions, check the menu mode. The menu mode must be the LOCAL mode or the FUNCTION mode before maintenance can be started. Make sure that either <> or <> is displayed on the LCD. Invoking a maintenance function In order to execute any of the maintenance functions, it is necessary to perform the following operation on the operation panel.
Maintenance functions Press the [FUNCTION] key and set up the desired maintenance function. Drawing setup conditions [LIST] This function outputs the current settings of the printer. They are useful in carrying out maintenance of the printer. Explanation of the list 1. SETUP 2. PRINTadjust : Indicates a value that is specified with the FUNCTION. : Indicates a correction value for dot position. 3. REPLACE COUNTER : Indicates the number of times the ink cartridges are replaced. 4.
Printing HEX code of printing command [DATA DUMP] This function prints data commands received from the computer, in HEX code. The HEX code is an alphanumeric representation of printing commands. By using this code, it is possible to check if there are any abnormal data commands. • When this function is used to output data commands on a sheet of paper, use A4 or larger size with the long side set horizontally. • DATA DUMP automatically feeds line according to the size of paper used. STEPS: 1.
Correcting the dot positions after adjusting the head height [PRINTadjust] When the head height is adjusted, be sure to correct the dot positions. Since the adjustment of head height is done by hand, the head will slightly deviate from the correct position (See page 1.39). This function corrects the dot positions to ensure that the accurate printing result is obtained.
6. Repeat Steps 4 and 5 to correct the dot positions on Patterns 2 to 7. Select the correct dot positions on each of the patterns. When pressing the [ENTER] key after setting the correction on pattern 7, the right indication is shown. PR I NT a d j u s t P A T TRN 2 = 0.0 PR I NT a d j u s t P A T TRN 3 = 0.0 PR I NT a d j u s t P A T TRN 4 = 0.0 PR I NT a d j u s t P A T TRN 5 = 0.0 PR I NT a d j u s t P A T TRN 6 = 0.0 PR I NT a d j u s t P A T TRN 7 = 0.
Moving the carriage to clean the station interior [CARRIAGEout] This function moves the carriage for maintenance of the ink station. The interior of the station needs maintenance when a blurred test pattern is not corrected even after the cleaning function (page 2.12) is executed or when a consumable part is to be replaced. Frequently wipe the capping station clean to eliminate dust and paper chips. Wiping with a fluffy wiper only rubs dust over the capping station.
6. Close the maintenance cover, then press the [ENTER] key. The menu enters the LOCAL mode. I N T I A L I Z I NG P L E A S E WA I T < < L OC A L > > w i d t h : 1 2 7 2m m If a defective printing is not corrected even after the cleaning function is executed Cleaning the ink caps Clean the ink caps if a defective printing is not corrected or nozzles are clogged even after the cleaning function is executed or when the printer is left unused for a long period of time. STEPS: 1.
Periodical cleaning of the wiper Cleaning the wiper The wipers are provided for cleaning the heads. As the printer is used to print images, the wipers gradually become stained with ink and dust. Clean stained wipers. The wiper is separately available from your local distributor or our office. Notes on handling the wipers • Avoid contacting the rubber portion of the new wiper. Contacting it will result in clogged nozzle. • Clean the two wipers at a time.
When the message [Replace Wiper] is displayed [WIPER EXCHG] The wipers are consumable parts. As the wiper continues cleaning the head, it gets stained with ink and dust. The printer counts the number of times the wipers are cleaned and tells when to replace them. When the message [Replace Wiper] is displayed, replace the wiper with a new one without delay. When replacing the wiper, remove ink adhered at the bottom surface of the slider.
7. Holding the projections at both ends, insert a new wiper into place. • Do not touch the rubber portion of a new wiper. It can cause the nozzle to be clogged. • Insert the wiper so that its felt side surface is placecd on the left as viewed fromyour position. 8. Clean the wiper guide shaft using a swab or cloth. (If dirt is hard to remove, use a swab of cloth damepened with water.) • Extremely dirty wiper guide shaft may cause operation failure of the wiper, resulting in error display. 9.
When the message [Clean Wiper Shaft] is displayed The message shown on the right is displayed after several numbers of wiping. C l e an Wi p e r Wi p e r Sh a f t Please clean the wiper shaft at once if this message is displayed. Extremely dirty wiper shaft may cause wiper malfunction and resulting an error display . The wiper is functioning only during the head cleaning, and the number of wiping vary according to the cleaning type. • When exchanging the wiper, please clean the wiper shaft too.
Cleaning the nozzle [NOZZLE CLN] Clean up the nozzle as for nozzle clogging. If nozzle clogging cannot be resolved even after cleaning several times, execute the [FILL UP INK] function. (Page 4.25) If this error cannot be resolved with these functions, contact the dealer . • Two colors (two cartridges) per head are used. If the remaining amount of one ink is extremely greater than another ink's amount, it may flow into the cartridge which has lesser ink to make their ink-head even.
7. Clean the wiper. Use and push a swab contained cleaning liquid to take off some dust on the felt surface. Do not rub the felt surmace Use a swab contained cleaning liquid to take off some inks on the rubber surface. Rubber surface 8. Clean the wiper and press the [ENTER] key. 9. Fill the cap with the cleaning liquid using a syringe. 10. Close the maintenance cover. - 4.
11. press the [ENTER] key. N OZ Z L E C L E AN I NG W A I T T I ME R = 1m i n 12. Press the JOG keys [ ] and [ ] to select the time to leave. (1-99 minutes: 1 min unit) N OZ Z L E C L E AN I NG W A I T T I ME R = 1 0m i n 13. Press the [ENTER] key. The initial operation is performed. I N T I A L I Z I NG P L E A S E WA I T Remaining time is displayed. WA T I N G 0 0 : * * :** After remaining time is over, execute cleaning. C L E A N IN G 0 0 : * * :** It displays the remaining cleaning time.
Ink discharge way cleaning [DRAIN WASH] The ink discharge way may become clogged by coagulated ink. It must be cleaned at regular intervals to avoid clogging. Ink discharg e way: Tubing between the cap and the waste ink tank • Do not move the carriage out of the capping station by hand. Use the appropriate operation key to move the carriage. Cleaning Tools : • Cleaning liquid bottle kit A29 (SPC-0137 : Option) • Syringe STEPS: 1. Select [STATION] from [MAINTENANCE]. (See page 4.3) 2.
6. Remove the cleaning liquid with a syringe. During the suction pause period, drop the cleaning liquid until just before it overflows from the cap. 7. Close the maintenance cover. 8. Press the [ENTER] key. Dry suction continues for 30 seconds and the initial operation is performed.. I N T I A L I Z I NG P L E A S E WA I T << L OC A L> > w i d t h : 1 2 7 2mm The menu return to the LOCAL mode. - 4.
When not in use the machine over the long term [STORAGE WSH] When not in use the machine over a week, perform [STRAGE WSH] function to clean the head nozzle and ink dischar ge way. After performing the function, store the machine. • Two colors (two cartridges) per head are used. If the remaining amount of one ink is extremely greater than another ink's amount, it may flow into the cartridge which has lesser ink to make their ink-head even. Execute the [FILL UP INK] function (page 4.
7. Holding the projections at both ends, draw out the wiper. Use the gloves that are supplied with the separately-available cleaning wiper to protect your hands from stains. 8. Use a swab soaked with the cleaning liquid to clean off ink blots on wiper and bracket. • If dirt of curl is serious, replace the wiper with a new one. At the time of replacement, be sure to terminate the machine operation and follow the wiper replacement procedure. 9.
12. Close the maintenance cover. 13. Press the [ENTER] key. N OZ Z L E C L E AN I NG W A I T T I ME R = 1m i n 14. Press the JOG keys [ ] and [ ] to select the time to leave. (1-99 minutes: 1 min unit) N OZ Z L E C L E AN I NG W A I T T I ME R = 1 0m i n Normally set 1 min. I N T I A L I Z I NG P L E A S E WA I T 15. Press the [ENTER] key. The initial operation is performed. Remaining time is displayed. S TO RA G E W A SH 0 0 : * * :** After remaining time is over, execute cleaning.
18. Clean the wiper and press the [ENTER] key. D RA I N WAS H C OM P L E T E D : en t 19. Fill the cap with the cleaning liquid using a syringe. Dry suction starts in cycles consisting of 10 seconds of suction followed by 10 seconds of pause. Repeat the performance of the air aspiration several times to clean up the ink discharge way. Perform the operation for the each cap. 21. Close the station cover, and press the [ENTER] key.
Move the carriage to the left maintenance station [CARRIAGE] This function move the carriage to the left maintenance station to chack the head, to clean the nozzle surface and to do maintenance of carriage. STEPS: 1. Select [CARRIAGE] from [MAINTENANCE]. (See page 4.3) M A I N TE N A N C E CARR I AGE 2. Press the [ENTER] key. CARR I AGE MA I N T CARR I AGE o u t 3. Press the [ENTER] key.
6. Close the left maintenance cover, then press the [ENTER] key. I N T I A L I Z I NG P L E A S E WA I T • In the case where a fabric is loaded on the printer, the fabric detection display will appear on the LCD after the initialization. The menu enters the LOCAL mode. << L OC A L> > w i d t h : 1 2 7 2mm Adjusting the head height when the fabric used is changed [HEAD HEIGHT] For the procedure of adjusting the head height, See page 1-36.
Menu displayed after the ink cartridge is installed [FILL UP INK] When the ink cartridge is replaced with a new one or a new ink cartridge is installed, the printer charges ink automatically. Therefore, a menu for charging ink is included in the maintenance functions. Normally, however, this function is not used. STEPS: 1. Select [FILL UP INK] from [MAINTENANCE]. (See page 4.3) M A I N TE N A N C E F I L L U P I N K< e n t > 2. Press the [ENTER] key. F I L L UP SE L E CT : : 12 345678 A B CD E FGH 3.
When charging ink different from the one in use [INK CHANGE] The INK CHANGE function charges ink different from the one currently in use. When the same type of ink as is set in the ink station is to be used, it is unnecessary to execute this function. • Be sure to use the inks and ink cartridges specified by MIMAKI. Please be noted that MIMAKI ENGINEERING CO., LTD. shall have no liability for any trouble that arises when using any ink cartridge or ink other than the genuine MIMAKI brand ones.
8. Take out the changing ink cartridge from the ink station. When removing the ink cartridge, “-” is displayed on LCD. When all the ink cartridges are taken out, the discharge of ink is started automatically. 9. When the LCD shown on the right appears, install the washing liquid cartridge. WA S H - - - - - - - - A B CDE FGH WA S H I NG P L E A S E WA I T SET WA S H CL EAN TO O L WA S H - - - - - - - - A B CDE FGH When all the washing liquid cartridges are installed, washing is started automatically.
15. Press the [ENTER] key. FILL UP 00 : * * : * * Filling of ink is started automatically. F I L L UP P L E A S E WA I T When filling of ink is completed, the display shown on the right is indicated. M A I N TE N A N C E I N K CH A N G E < e n t > << L OC A L> > w i d t h : 1 2 7 2mm 16. Press the [END] key twice. The menu returns to the LOCAL mode. - 4.
Selecting ink head [USE HEAD] If nozzle trouble is not recovered, you can change the ink head together with the whole ink station to continue printing. ALL REAR : Uses both the Front and Rear rows. : Uses only the Rear row. FRONT : Uses only the Front row. • If different ink types are set in the two ink stations, [USE HEAD] is not displayed and you cannot make setting. STEPS: 1. Select [USE HEAD] from [MAINTENANCE]. (See page 4.3) 2. Press the [ENTER] key. 3.
Check the stretch and shrink of fabric after the printing [STRETCH CHK] Check whether the cloth is stretching or shrinking after the printing. The check pattern will be printed at resolution 360 dpi. Stretch check method The printing goes as the following order; cruciform ---> fill pattern ---> square mark The stretch condition of the cloth can be verified by the gap between the cruciform and the square mark.
STEPS: 1. Select [STRECTH CHK] from [MAINTENANCE]. (See page 4.3) 2. Press the [ENTER] key. 3. Press the JOG keys [ ] and [ ] to select the density.
Displaying the printer information [INFORMATION] Displays the firmware version of this printer. If trouble occurs, please inform the dealer or MIMAKI sales office of the contents of the trouble as well as this information. STEPS: 1. Select the [INFORMATION] from the [MAINTENANCE]. M A I N TE N A N C E I N F O RM A T I O N < e n t > (See page 4.3) 2. Press the [ENTER] key. I N F O RM A T I O N V I E W : V E R S I ON 3. Press the [ENTER] key again. MA I N I / F The firmware version is displayed. 4.
Chapter 5 When abnormal conditions are encountered Chapter 5 describes corrective measures to be taken in the case where an abnormal phenomenon arises on the printer and where an error message is given on the display. Table of contents Before taking a phenomenon as a sign of failure ................................................ 5.2 If image quality declines ...................................................................................... 5.4 Troubles for which error message are given on the LCD ...
Before taking a phenomenon as a sign of failure Corrective measures against troubles in the case where no error message is given on the LCD are described in this section. Be sure to take the following measures before taking the trouble as a sign of failure. If the measures fail restore the printer to the normal state, contact your local MIMAKI distributor or MIMAKI office to call for service. The printer cannot be energized More often than not, this is due to improper connection of the power cable.
Paper jamming arises/fabric is soiled A jam of the fabric or a stained fabric is considered to occur when an unsuitable fabric is used or the fabric is set improperly. Is a pre-processed cloth which suits the ink used ? No Use a pre-processed cloth which suits the ink. No Do not use cloths which are wrinkled or folded at both edges. No Do not use elastic cloths. Use preprocessed nonelastic cloths.
If image quality declines Corrective measures against troubles in the case where satisfactory image quality is not provided are described in this station. Take measures in accordance with actual state of the picture. If the measures fail restore the printer to the normal state, contact your local MIMAKI distributor or MIMAKI office call for service. White lines/thin spots are obvious (In the direction of travel of the head) Corrective measure : Execute the head cleaning. See page 2.12.
Troubles for which error message are given on the LCD If something is wrong with the printer, the buzzer sounds and a corresponding error message is given on the LCD. Take an appropriate corrective measure in accordance with the message. Warning message Warning message Cause Corrective measure I nk C a r t r i dge 1 2 3 4 5 6 7 8 A B C DE FG H Ink cartridge is not loaded on the ink station. I n k End 1 2 3 4 5 6 7 8 A B C DE FG H The ink cartridge has run out of ink.
Warning message < LOCAL > Unidentified ink Wi pe r C l ea n W i p e r S ha f t Cause The set ink cartridge is not a genuine product. Corrective measure The message remains displayed until you push the [REMOTE] key. Use a genuine ink cartridge. Cleaning period of the ink on Perform the carriage-out functhe wiper shaft of the capping tion of the station maintenance station. (pages 4.8) to clean the wiper shaft of the capping station. Head ID has not been registered.
Error messages Error messages indicates error numbers. If any error message is given on the LCD, turn off the power to the printer and turn it on after a while. If the same error message appears again on the LCD, contact your local MIMAKI distibutor or MIMAKI office to call for service. Error message Cause ERROR 0 1 M A I N R OM Control ROM is defective. ERROR 0 2 MA I N R AM Control RAM is defective.
Error message Cause Corrective measure ERROR 2 0 I / F BOARD An error occurs in communication between I/F board and main board. Turn off the power to the printer and turn it on after a while. If the same error message appears again on the LCD, contact your local distributor to call for service. ERROR 2 1 I / F NON E I/F board has not been installed. Install the I/F board. ERROR 2 3 HOS T I / F HOST I/F Timeout error has arisen during communication between the host computer and interface board.
Error message Cause ERROR 5 0 ME D I A S E N S E ERROR 5 1 Y OR I G I N ERROR 6 0 T A KE - U P U N I T ERROR 6 2 CENTERING U N IT n Corrective measure The printer has failed to detect the fabric. Both edges of the set cloth are not positioned properly. If an error is displayed after setting it properly, contact your dealer or MIMAKI sales office. The printer has failed to detect the origin. Turn off the power to the printer and turn it on after a while.
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Appendix This appendix describes the specifications and components the printer, function menu structure. Table of contents Basic specifications ............................................................................................. A.2 Ink Specification.................................................................................................. A.3 Optional extras..................................................................................................... A.4 Function flow chart........
Basic specifications Item Printing head Tx2-1600 Method Specification Nozzle Printing speed Piezo-electric drop on demand Eight-heads (4 x 2 lines, Stagger arrangement) Multi ink set printing: 360 nozzles for each color High speed printing: 720 nozzles for each color Resolution 360 , 540, 720 dpi Drawing mode Multi ink setting 360 x 360 dpi : 2 / 4 / 8 passes, Unidirection / bidirection 360 x 540 dpi : 3 / 6 / 12 passes, Unidirection / bidirection 360 x 720 dpi : 4 / 8 / 16 passes, Unidirection / bidirec
Item Tx2-1600 Fabric skew Head height adjustment Cutting of fabric Waste ink tank 5 mm or less / 10 m (In case the fabric is aligned.) 1.2 mm to 10 mm variable from the platen surface Cutter function not provided. Waste ink hose is packaged standard (Waste ink tank not pro vided) Interface IEEE1394, IEEE1284 Command MRL-1E (ESC/PV.1 base) Mimaki original command Noise during standby Less than 56 dB (FAST-A, back and forth and around.
Optional extras Item Item no. Qty. Ink cartridge Bemcot See the list above. BEMCOT M-3 100 pcs. Swab Wiper Swab 6 wooden shaft S SPA-0105 10 pcs. 4 pcs. Washing liquid bottle kit Washing liquid cartridge SPC-0137 SPC-0422 1 set 220 cc RIP software Computer installed RIP A101644 A101645 1 set 1 set Remarks For routine maintenance. Cartridge RasterLink Pro Computer installed RasterLink Pro - A.
Function flow chart Setting fabric; > Leaf CENTERING :OFF TAKE- UP DEV. :OFF MEDIA SET ROLL< >LEAF MEDIA SELECT CAPACITY = 110 m < Origin setting; ∗∗ MEDIA ∗∗ X:∗∗∗∗ Y:∗∗∗∗ <> width:1620mm DETECTING MEDIA PLEASE WAIT ∗∗ MEDIA ∗∗ X:∗∗∗∗ Y:∗∗∗∗ <> width:1620mm Set media length (0 to 650 m) < , > ^ , v <> X=xxxx Y=xxxx TEST key; Roll DETECTING MEDIA PLEASE WAIT ORIGIN SET UP 0.0 0.
FUNCTION key; FUNCTION FUNCTION << LOCAL >> width:1620mm FUNCTION SETUP ENTER ENTER SETUP SELECT :TYPE1 TYPE∗ MEDIA COMP. TYPE1 to 4 ENTER TYPE∗ PRINT START :ent ENTER PRINTING PLEASE WAIT ENTER =0 :-500 to 500 ^ , v TYPE∗ PRINT MODE TYPE∗ ADJUST ENTER TYPE∗ QUALITY MODE ENTER TYPE∗ QUALITY MODE : STD :STD, FINE, HIGHspd ^ , v ENTER TYPE∗ MODE DIRECTION ^ , v TYPE∗ Direction MODE : UNI-D :UNI-D, BI-D ^ , v TYPE∗ MODE RET.
Followed Followed ENTER TYPE∗ EndOfPrn BACKFEED :OFF TYPE∗ EndOfPrn BACKFEED TYPE∗ EndOf PRINT FUNCTION SETUP TYPE∗ EndOfPrn BACKFEED =1mm = ON, OFF = 1 to 60 mm ENTER TYPE∗ CENTERING TYPE∗ CENTERING ^ , v :ON :ON, OFF ^ , v ENTER TYPE∗ TAKE-UP TYPE∗ TAKE-UP :INTERVAL ^ , v TYPE∗ SETUP RESET FUNCTION MAINTENANCE ENTER MAINTENANCE LIST ENTER :INTERVAL,ON, OFF ENTER TYPE∗ RESET : ent PRINTING PLEASE WAIT ^ , v MAINTENANCE DATA DUMP
Followed Followed In case media on MAINTENANCE HEAD HEIGHT FUNCTION MAINTENANCE ENTER HEAD HEIGHT REMOVE MEDIA HEAD HEIGHT CARRIAGEout : ent ENTER HEAD HEIGHT COMPLETED :ent HEAD HEIGHT SET MEDIA ENTER INITIALIZING PLEASE WAIT ^ , v ENTER MAINTENANCE FILL UP INK FILL UP :12345678 SELECT :ABCDEFGH ^ , v ^ , v MAINTENANCE INK CHANGE ENTER FILL UP FILL UP PLEASE WAIT 00:00:00 : ON/OFF < , > :Head ON/OFF ENTER ^ , v InkSet R : Acid F : Disp ENTER INK CHANGE START
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