COLOR INKJET PRINTER OPERATION MANUAL MIMAKI ENGINEERING CO., LTD. TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan Phone : +81-3-5420-8671 Fax : +81-3-5420-8687 URL : http://www.mimaki.co.
Foreword Congratulations on your purchase of MIMAKI color ink jet printer “JV5-320S” . The JV5-320S is a color ink-jet printer for high quality printing with solvent ink (4-color or 6-color) or sublimation transfer ink Sb51 (4-color or 6-color) . How to read this Operation Manual The following documents are attached to JV5-320S: Operation Manual (this document) Explains how to operate JV5-320S. Read this Operation Manual carefully and make the most effective use of your printer.
CAUTION DISCLAIMER OF WARRANTY THIS LIMITED WARRANTY OF MIMAKI SHALL BE THE SOLE AND EXCLUSIVE WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS, AND MIMAKI NEITHER ASSUMES NOR AUTHORIZES DEALER TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY OR MAKE ANY OTHER WARRANTY OR MAKE ANY OTHER WARRANTY IN CONNECTION WITH ANY PRODUCT WITHOUT MIMAKI’S PRIOR WRITTEN CONSENT.
Not for use in a computer room as defined in the Standard for Protection Of Electronic Computer/Data Processing Equipment, ANSI/NFPA 75 National Devision. FCC Statement (USA) This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Structure of this Operation Manual This manual consists of the following six chapters. TABLE OF CONTENTS Shows the contents of this manual. CHAPTER 1 Safety Precautions Describes the precautions to be taken for safe use of the printer. CHAPTER 2 Before Use Describes the names of parts and how to use the operation panel. CHAPTER 3 Printing Describes a series of operations and settings, ranging from power-on to end of printing.
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TABLE OF CONTENTS CAUTION FCC Statement (USA)........................................................................................ ii Interference to televisions and radios ......................................................... ii About media................................................................................................ ii Structure of this Operation Manual ................................................................ iii CHAPTER 1 Safety Precautions Checking the accessories .....
CHAPTER 2 Before Use Configurations and Functions ......................................................................2-2 Front.........................................................................................................2-2 Rear .........................................................................................................2-4 Bottom (Connector)..................................................................................2-5 Front cover and Maintenance covers......................
Setting cut sheet media on the printer ...................................................3-34 Selecting and checking printing conditions ..............................................3-37 How to select a user type.......................................................................3-37 How to check the user type....................................................................3-37 Operating the heaters ..................................................................................
CHAPTER 4 Daily Care Routine Maintenance .....................................................................................4-2 Precautions in cleaning............................................................................4-2 Notes on cleaning solution.......................................................................4-3 Cleaning exterior surfaces .......................................................................4-3 Cleaning the platen ........................................................
CHAPTER 5 In Case of Trouble Before taking a phenomenon as a failure ....................................................5-2 Power does not turn on............................................................................5-2 The printer cannot perform printing..........................................................5-2 Media jamming arises / media is soiled ...................................................5-3 [HEAT] or [CONSTANT] LED does not light up .......................................
Invoking MACHINE SETUP functions.........................................................6-18 List of functions ......................................................................................6-18 Functions of [INFORMATION] key.........................................................6-18 Setting a MACHINE SETUP ..................................................................6-19 Outline of the machine setup functions..................................................6-20 Invoking NCU functions.......
CHAPTER 1 Safety Precautions This chapter describes the precautions to be taken for safe use of the printer. Checking the accessories ......................................................1-2 Features .................................................................................1-4 Symbols .................................................................................1-7 Notes on Installation ..............................................................1-8 Connecting Power Supply ...................
1 Safety Precautions Checking the accessories The articles illustrated below are supplied with your printer as accessories. Check them for correct quantities and appearance. If you find any problems, please contact your distributor.
Checking the accessories Roll Paper : 1 each for 160 / 320 wide Accessories Box : 1 Solvent pre-fill up solution cartridge (200 cc) : 8 Cleaning Solution 200 for Solvent Ink : 1 1-3
1 Safety Precautions Features The features of the printer are described below. Understanding them together with the operating instructions given in this manual will help you use the machine properly. A media up to 3.2m wide is available Large media up to 3.2m wide can be used. Feeding / Take-up machine are equipped to set the large media.
Features Indication of the INK Remains Since the amount of ink that remains can be checked even during operation of the printer, you can use the ink and media without waste. The large-sized post-heater permits high-speed printing Equipped with a large-sized post-heater, the machine promotes the drying of the media printed at high speed and enables the take-up. Standby mode and automatic off intelligent function are available.
1 Safety Precautions The nozzle missing automatic detection function reduces waste of media and ink that could be caused by faulty printing The printer automatically checks the printing result for nozzle missing after cleaning and during printing. And if necessary, it requires another cleaning or interruption of printing to prevent a waste of media and ink.
Symbols Symbols Pictorial signs are used in this Operation Manual for safe operation and for prevention of damage to the printer. Pictorial signs and their meanings are given below. Read and fully understand before reading the text. Icon Meaning Failure to observe the instructions given with this symbol will pose an imminent danger of death or serious injury to personnel. Be sure to read and observe the instructions for proper operation.
1 Safety Precautions Notes on Installation Where to install the printer 500 mm 1000 mm 500 mm JV5-320S : 6170 mm Model Width Depth Height Gross weight JV5-320S 5170 mm 1610 mm 1640 mm 1200 kg max. Working environmental temperature Use the printer in an environment of 20-35 °C to ensure reliable printing. Depending on the ambient temperature, the heater temperature may not rise to the set value. 1-8 3500 mm 1000 mm Secure a suitable installation space before assembling the printer.
Notes on Installation Notes on Location Do not locate the printer in any of the places listed below. A place exposed to direct sunlight A place where temperature or humidity varies significantly A place exposed to direct air flow from an air conditioner or the like.
1 Safety Precautions Moving the printer When the printer is to be moved by necessity, moving it is permitted only on the same floor where there is no steps. To move it, however, be sure to observe the following instructions: Before moving the printer, unlock the casters. When moving the printer, take care not to give a significant impact on it. After moving the printer, be sure to lock the casters again. And put the base plate under the leveling foot.
Connecting Power Supply Connecting Power Supply Printer specifications Single-phase 200 to 240 Vac 30 A or less (cannot be used with 100 V system) You are not allowed to install the printer by yourself. Be sure to request MIMAKI’s service personnel and an electrician to install the printer. For the power supply to the main body of the printer, electrical work is required as described below. Request an electrician to perform electrical work.
1 Safety Precautions Warning for Use WARNING Be sure to install a ventilator, if necessary, to ensure good ventilation in the room where the printer is to be operated. Be sure to use the printer with the power supply meeting the specifications. The power supply voltage of this printer is single phase 200-240 Vac, 30 A or less. (It cannot be used with 100 V system) Take care not to damage, break or work upon the power cable.
Warning for Use Precautions in Use CAUTION Power supply Do not turn OFF the main power switch on the side face. Heater Do not spill liquid on the platen as this may cause failure of the heater or firing. Do not touch platen heaters with bare hand while it is hot; otherwise, you can get burned. When the printer is to be moved, wait until the heater temperature drops adequately. As a criterion, wait at least 30 minutes after you turn off the power to the heater.
1 Safety Precautions CAUTIONS and NOTES CAUTIONS and NOTES Handling of ink cartridges Use the JV5 genuine ink. Remember that the user shall be charged for a repair to correct any damage resulting from the use of ink other than the exclusive type. The printer does not operate with any ink other than the JV5 genuine ink. Do not use the JV5 genuine ink with other printers, as doing so may cause damage to such printers. Never refill the ink cartridge with ink.
Warning for Use CAUTIONS and NOTES Notes on maintenance It is strongly recommended to use the printer in a room that is not dusty. Set the Refresh level 2 or 3 when the printer is to be used in an unfavorable environment. (Refer to “REFRESH (p.6-11)” ) Keep the front cover closed even when the printer is not printing. If not, dust can accumulate on the nozzles in the heads. Dust in the heads can also cause drops of ink to fall suddenly down on the media during printing.
1 Safety Precautions Types of media that can be used The types of media that can be used with the printer are roll media and cut sheet media. The types and sizes of media that can be used with the printer are explained below. Recommended types of media Tarpaulin FF (Flexible Face) Weatherproof PVC Sizes of media that can be used Maximum width 3300 mm Minimum width 297 mm Maximum printing width 3290 mm Roll media Thickness 1.
Warning labels Warning labels Warning labels are stuck on the printer body. Be sure to fully understand the warning given on the labels. If a warning label is illegible due to stains or has come off, purchase a new one from your local distributor or our office. Locations of labels Front (Reorder: No.903239) (Reorder: No.903405) (Reorder: No.903330) (Reorder: No.901549) (Reorder: No.
1 Safety Precautions Rear (Reorder: No.903239) (Reorder: No.903404) (Reorder: No.903968) (Reorder: No.904130) (Reorder: No.905393) (Reorder: No.
Basic specifications Basic specifications Item Print head Specification Method Drop-on-demand piezoelectric print heads Specification 4-heads Staggerds Drawing mode (scan x feed) 720 x 540dpi 540or720 x 720dpi 540 x 900dpi 540or720 x 1080dpi 720 x 1440dpi 1440 x 1440dpi Usable inks Dedicated solvent ink.
1 Safety Precautions Item Specification Cutting of media Cutting of Y direction by the head cutter, Cutting accuracy (steps) : 1.0 mm or less. Media delivery Take-up device supplied as a standard accessory (switching possible between take-up with print side inside and take-up with print side outside), which can be used only with a 3-inch core Waste ink tank Bottle type ( 4,000 cc) FULL state is detected with sensor Interface USB 2.
Basic specifications Specifications for ink Item Specifications Supply Dedicated solvent ink cartridges Dedicated sublimation transfer ink cartridge (Sb51) Color Black ink cartridge Cyan ink cartridge Magenta ink cartridge Yellow ink cartridge Light cyan ink cartridge Light magenta ink cartridge Black ink cartridge Blue ink cartridge (Sb51) Magenta ink cartridge Yellow ink cartridge Light blue ink cartridge Light magenta ink cartridge Ink capacity 220 cc / 440 cc per cartridge 440 cc per cartridg
1 Safety Precautions Notes on USB 2.0 Interface Your RIP must be compatible with USB 2.0. When two or more JV5 printers are connected to one personal computer When two or more JV5 printers are connected to one personal computer, the personal computer may not recognize all the JV5 printers normally. Reconnect the unrecognized JV5 printer to another USB port, if available, and check to see if it is recognized. If the JV5 printer is not recognized even through the newly connected USB port, use USB 2.
Basic specifications Notes on data output from USB memory When spool data stored on USB memory is to be output for printing, the data is transferred to the JV5 printer at a low speed. That can cause the head unit to stop temporarily at the right or left end during printing.
1 Safety Precautions 1-24
CHAPTER 2 Before Use This chapter describes the names of parts and how to use the operation panel. Configurations and Functions ................................................2-2 Operation Panel ...................................................................2-16 Modes and Menu Screens ...................................................2-22 About Function Menus .........................................................
2 Before Use Configurations and Functions Front 1 2 3 4 5 7 6 8 9 10 11 12 13 14 15 23 22 20, 21 16 19 18 17 2-2
Configurations and Functions Name Function 1 Ink station Set the specified ink cartridges in the ink station. 2 Ink cartridges Each cartridge contains an ink of a particular color. 3 Cartridge LEDs The LEDs (green and red) in each slot indicate the cartridge status. 4 Maintenance cover L Open the maintenance cover L and/or maintenance cover R when doing so is required for maintenance. Even when the power switch is off, keep all covers closed.
2 Before Use Rear 1 2 8 3 4 5 6 7 9 Name 2-4 Function 1 Cleaning cartridge Use this cartridge when performing maintenance. For SOLVENT INK, use MILD SOLVENT Cleaning cartridge (SPC-0294). For sublimation transfer ink (Sb51), use Water-based Cleaning Liquid Cartridge (SPC-0259). 2 Clamp lever (Rear) Interlocked with the clamp lever in the font of the printer. 3 Tension bar (Rear) Adjusts the tension of heavy-duty roll media.
Configurations and Functions Bottom (Connector) 1 2 3 Name 1 Heavy-duty feeding device connector 2 Take-up device connector 3 Heavy-duty take-up device connector Function Connect the heavy-duty feeding device. Connect the take-up device. Connect the heavy-duty take-up device.
2 Before Use Front cover and Maintenance covers Opening/closing the front cover and maintenance covers Do not open any of the front cover and maintenance covers during printing operation. Opening any cover during printing, carriage will stop for safety and image printing will stop, which can not be resumed from the interrupted point. When the screen below appears, restart the printer and computer by the following procedure. Close a cover. STEPS: 1 Close the front cover and maintenance covers.
Configurations and Functions Relationships between ink station and head row The carriage mounts four heads each with eight rows of nozzles. One color ink is applied to each row of nozzles. Remember these relationships when checking the heads for clogged nozzles, replacing ink cartridge and replenishing inks. And cartridges of ink station are different from the selection of ink set (4 color ink set, 6 color ink set) when the full up ink is performed. When solvent ink is used.
2 Before Use When water-based ink is used. K M BL Y LBL Lm Black Magenta Blue Yellow Light Blue Light Magenta 4 color ink set 6 color ink set Head when ink is set 4 colors Head when ink is set 6 colors 4 color ink set Four ink cartridges for each color. 6 color ink set Two ink cartridge for each of K, Y, LBL and Lm and four ink cartridges for each of M and BL. When dedicated sublimation transfer ink is used, blue or light blue inks may be used.
Configurations and Functions Cartridge control The printer uses two ink cartridges for each supply system (each nozzle row), i.e., 16 cartridges in total. For each supply system, always only one cartridge of the two works as the supply cartridge. Switching is made between the two cartridges so that the two cartridge locations are selected alternately for the supply cartridge. Cartridge LED Cartridge LEDs The LEDs (green and red) in each slot indicate the cartridge status.
2 Before Use Relationship between warning and operation When switching in one supply system is impossible, the LCD panel displays the warning concerning the current supply cartridge.
Configurations and Functions Carriage The carriage is provided with the ink heads for printing, the cutter unit for cutting off the sheet of media, etc. Cutter unit Capping station The capping station consists of the ink caps, the wiper for cleaning the heads, etc. The ink caps prevent the nozzles in the ink heads from drying up. The wiper cleans the nozzles in the heads. The wiper is consumable. If the wiper is deformed or the media is stained, replace the wiper with a new one.
2 Before Use Cutter blade and cutting line The carriage is provided with a cutter unit for cutting off the media that has been printed on. The cutter cuts off the sheet of media along the cutting line on the platen. (Refer to “Cutting the media after completion of printing (p.3-59)” ) , (Refer to “AUTO CUT (p.6-9)” ) Cutter unit Cutter blade Cutting line Media sensor The media sensor detects the presence of the media and the media length. This printer has two media sensors on the platen (in the rear).
Configurations and Functions Pinch rollers and Feed rollers This printer retains the media with the pinch rollers and feed rollers. During printing operation, the feed rollers feed the media forward. While the printer is not being used, raise the clamp lever to keep the pinch roll- ers in the raised position. If the pinch rollers are left lowered for an extended period of time, they can be deformed and fail to securely retain the media.
2 Before Use Heater The following three heaters are built in platen. Specifications pre-heater print heater post-heater Pre-heats the media being drawn and prevents the sharp increase of temperature at the printing part. Improves the quality of images at the time of printing. Dries the ink after printing. LEDs indicate the turning ON/OFF and status of the respective heaters. Turning off the power switch of the printer body turns off also the power to the heaters.
Configurations and Functions While the heater is on, the platen is very hot. When the front cover is to be opened or media is to be replaced, lower the heater temperatures and wait until the platen temperature drops; otherwise, you can get burned. When the media is to be replaced with a thin one, lower the heater temperatures and wait until the platen temperature drops adequately.
2 Before Use Operation Panel Use the operation panel to make settings for printing or operate the printer. The operation panel is equipped with one lamps (a) to indicate the status of the printer, two displays (b), eight keys (c) to be used for various operations, seven direct keys (d) to facilitate invoking various functions, and two keys and seven lamps (e) to control the three heater.
Operation Panel Display Each setting or message displayed on the LCDs is enclosed in [ ], like [TYPE 1], [PLEASE WAIT], etc. in the text of this manual. The operation keys are shown enclosed in brackets [ ]. [ ] indicates that the down JOG key is to be pressed. The name of any other operation key is shown enclosed in brackets [ ], like [FUNCTION]. How to read the display The LCDs give information as shown below depending on the status of the printer.
2 Before Use Item / setting value indicating status The LCDs show the particular operation for a selected job. Choose a head to fill. FILL UP INK HEAD SELECT : 12. 34 Display 1 Display 2 Display 1 : There may be a case where nothing is displayed, depending on the selected item; this does not mean a malfunction of the display. Display 2 : The indication in the upper area shows the job name or the like. The indication in the lower left area shows the selected item for the job.
Operation Panel How to read the LED indications The LEDs light up to indicate the status of the printer as described below. BUSY lamp Pre-heater Print heater HEAT SW lamp Post-heater Heater Name Name -- -Pre-heater Print heater Post-heater Function BUSY lamp Lights up when the printer is currently executing some processing. While this lamp is lit, never open any cover of the printer and never operate any key; otherwise, the printer may develop trouble.
2 Before Use How to use the keys The functions of the operation panel are described below.
Operation Panel Name 1 JOG keys [ ] , [ ] , [ ] , [ ] Function Use these keys to shift the carriage or the media in [LOCAL mode]. Also use them to select an item of printing conditions. 2 [FUNCTION] key Use this key to display function setting menu. 3 [REMOTE] key Use this key to switch between [REMOTE mode] and [LOCAL mode]. 4 [END] key Cancels the last input value or returns the setting menu to the immediate higher level of the hierarchy.
2 Before Use Modes and Menu Screens Modes This printer is provided with the following four modes: NOT-READY mode This is the mode in which the media has not been detected yet. The keys other than the [REMOTE] key and the [TEST DRAW] key are effective. LOCAL mode The printer enters this mode when the media has been detected. All the keys are effective. The printer can receive data from the computer. However, it does not perform printing.
About Function Menus About Function Menus Basic operation of a menu screen This printer incorporates various functions, which can be operated on the operation panel. The [FUNCTION Mode] permits operating the functions for settings of the system and optional units, cleaning of the heads, test printing and so on. In addition, pressing direct keys will invoke various built-in functions quickly.
2 Before Use Operation to set function menus To set a function menu, press the [FUNCTION] key in LOCAL mode and press [ ], [ ], [ ] or [ ] or [ENTER] key as appropriate. If the printer is not in LOCAL mode, press the [REMOTE] key once. How to make setting As an example of setting procedure, that for [SET UP] → [AUTO CLEANING] is described below. STEPS: 1 Make sure that the printer is in LOCAL mode. If it is in REMOTE mode, press the [REMOTE] key. When in REMOTE mode 2 Press the [FUNCTION] key.
About Function Menus 4 Press the [ ] or [ ] key to set ON/OFF of automatic cleaning. 5 Press the [FUNCTION] key again if the setting of [CLEANING INTERVAL] and [CLEANING TYPE] is needed. This setting is permitted only when automatic cleaning [ON] is selected. 6 Press the [FUNCTION] key to go to the lower level of hierarchy and press the [ ] or [ ] key to input [CLEANING INTERVAL].
2 Before Use Outline of menu hierarchy Function menu Press the [FUNCTION] key to invoke the function menu. *2 To be displayed only when the warning or error message for "Flushing BOX Cleaning" *3 Only when solvent ink is used.
About Function Menus *1 Only when dedicated sublimation transfer ink (Sb51) is used.
2 Before Use Direct keys Pressing direct keys will easily invoke frequently used functions.
About Function Menus Setting values in function menus The menus contain the following functions. SET UP functions Function name Sub function Setting value Function MEDIA COMP. (p. 3-50) -255 to 255 Corrects the feed rate of media. MediaFeed SETUP (p. 6-5) FEED METHOD DIRECT, NORMAL Switches between methods for detecting the feed rate of media. SPEED SWITCHING 200% to 10% Sets the media feed rate. MOVEMENT TEST HEATER (p. 3-38) (p. 6-32) SET TEMP. SET TIME PRINT MODE (p.
2 Before Use Function name PRIORITY (p. 6-11) Sub function ALL HOST ALL PANEL ON Function Sets the priority of settings (host / panel). INDIVIDUALLY AUTO CLEANING (p. 3-62) Setting value MEDIA COMP., HEATER, PRINT MODE, INK LAYERS, DRYING TIME, AUTO CUT, PRE-FEED, MARGIN, COLOR PATTERN, REFRESH, VACUUM, FD.SPEED, FD.METHOD CLEANING INTERVAL 10 to 10000 mm Cleans the print heads automatically every completion of printing. CLEANING TYPE SOFT, NORMAL, HARD CLEANING INTERVAL 0.1 to 100.
About Function Menus MAINTENANCE functions Function name ST.MAINTENANCE Sub function Setting value CARRIAGE OUT (Can be selected directly by pressing [ST.MAINT] key.) (p. 4-7) Function Move the carriage when cleaning the inside of the station and replacing consumables. Do not move the carriage out of the capping station by hand. Select the [ST.MAINTENANCE] - [CARRIAGE OUT] to move the carriage. WIPER EXCHANGE [ST.MAINT] (p.
2 Before Use Function name 2-32 Sub function Setting value Function DROP.POScorrect PATTERN 1 to 4 (p. 3-52) -40.0 to 40.0 dot Correct the difference in the ink fall points between outward trip and homeward trip. When the media thickness, head height or ink type is changed, dot positions may be slightly in misalignment. This function corrects the dot positions to ensure that the accurate printing result is obtained. Print two test patterns at the standard speed and at a high speed, respectively.
About Function Menus Function name Sub function ROUTINE SETUP ROUTINE WIP- SCAN COUNT ING (p. 4-31) Setting value Function 0 to 9990 times With the power turned on, the printer performs various operations at fixed intervals to prevent such trouble as nozzle clogging, nozzle missing, ink drops falling or ink spraying. Set the number of times scanning can be performed before the nozzle surface wiping operation is to be performed to remove condensation. TEMP.
2 Before Use MACHINE SET functions Function name Sub function Setting value Function Feeding / TakeUP FEEDING (p. 6-20) TAKE-UP ON, OFF DRYNESS FEED (p. 6-20) ON, OFF Change the feed operation after printing. BACK FEED ON, OFF Set whether or not to perform feeding the media after test printing for checking of the printing result. LENGTH 10mm to 1000mm Switches the pre-feed operation. CONFIRM. FEED ON (p. 6-20) Press [FUNC- ON, OFF TION] key to set items below.
About Function Menus Function name INFORMATION Sub function Setting value ERROR HISTORY (p. 6-23) Displays the history of the errors the (Can be selected directly by pressing printer has developed up to now. [INFORMATION] key.) Two or more errors, if any, can be displayed in turn by pressing the [ ] or [ ] key. MAINTE. HISTORY (p. 6-23) Displays the records of the maintenance function that have been executed up to now.
2 Before Use NCU functions Function name Sub function NOZZLE CHECK (p. 6-29) Setting value ON, OFF NG ACTION (*1) CONTINUE [DURING THE CLEANDRAW] (p. 6-29) ING&CONT CLEANING TYPE NORMAL, SOFT, HARD CLEANING&STOP CLEANING TYPE NORMAL, SOFT, HARD Function Set whether or not to perform nozzle missing detection. Set the operation of the printer to be performed during printing in case a certain level of nozzle missing is detected and thus NG judgment is made.
CHAPTER 3 Printing This chapter describes a series of operations and settings, ranging from power-on to end of printing. Operation flow ........................................................................3-2 Turning the power on .............................................................3-3 Adjusting the head gap ..........................................................3-5 Setting the media on the printer .............................................3-7 Selecting and checking printing conditions ..
3 Printing Operation flow The following shows a series of operations and settings, ranging from power-on to end of printing. For details, refer to the appropriate page. Turning the power on p. 3-3 Adjusting the head gap p. 3-5 Setting the media on the printer p. 3-7 Operating the heaters p. 3-38 Checking for nozzle clogging, and unclogging nozzles p. 3-45 3-2 Correcting the media feed rate [MEDIA COMP.] p. 3-50 Printing an image p. 3-57 Turning the power off p.
Turning the power on Turning the power on Turn the power on. Make sure that the front cover and maintenance covers are all closed. If any of the covers is open, the printer does not start up properly. STEPS: 1 Turn on the power to the printer. Press the power switch located on the front of the printer once. When the power is turned on, the LCD panel displays [BOOT] first and then displays the firmware version number. BOOT ∗Being Initialized∗ NOT POW-OFF !! JV5-320S (S) V ∗.
3 Printing Power Switches The printer is provided with the following two power switches. Front of the printer body Right side of the printer body Main power switch Power switch Main power switch : Located on the side of the printer. Normally, leave this switch turned on. If this switch is left turned off, nozzles in the heads may be clogged. There may be a case where nozzles cannot be unclogged easily. Power switch : Located on the front of the printer. Normally, use this switch.
Adjusting the head gap Adjusting the head gap Set the head gap (height from the media to the nozzle plane of the heads). When the carriage is to move above the platen for printing or maintenance, it moves while keeping the head gap at the preset value. The upper limit of the head gap varies with media thickness. Available setting values: [1.5 mm to 7.0 mm] (in units of 0.1 mm / Default : 1.5 mm) This function performs only setting the head gap; this function does not move the heads up and down.
3 Printing How to check the head gap Check the head gap by the following procedure. STEPS: 1 Make sure that the printer is in LOCAL mode. If it is in REMOTE mode, press the [REMOTE] key. L. ∗ > [JV5-01] width : ∗∗∗∗ mm 2 Press the [ENTER] key twice. The information of the current head status is displayed. MEDIA WIDTH Twice 1000mm HEAD GAP 2.0 mm MEDIA THICK 0.3 mm 3 Press the [END] key. The printer returns to LOCAL mode. L.
Setting the media on the printer Setting the media on the printer This printer can be used with roll media and cut sheet media. Use the media recommended by MIMAKI. (Refer to “Sizes of media that can be used (p.1-16)” ) In the cases below, be sure to fix tension-bars on both sides of the printer. If you leave the tension-bars unfixed, the bars supported by media may fall down. Please be careful.
3 Printing Setting heavy-duty roll media (2.0m wide or more) Use heavy-duty feeding / take-up device (with tension-bar). Set heavy-duty roll media as following workflow. No. Operation Outline [1] Set a paper core to the take-up side (Front of the printer) (See 3-9) Set paper core for media on the heavy-duty take-up device on the front of the printer. [2] Set a media to the feeding side (Back of the printer) (See 3-12) Set a media on the heavy-duty feeding device on the back of the printer.
Setting the media on the printer [1] Set a paper core on the take-up side Set a paper core for heavy-duty roll media to the heavy-duty take-up device on the front. Since the roll shaft with media is very heavy, handle with care. To prevent the accident or injury, when carrying the roll shaft, be sure to grip handles on the both ends. Handle STEPS: 1 Lift tension-bars up on both sides of the printer, and fix with the locks. Locks are on the right front and left back of the printer.
3 Printing 2 At the front, open right and left covers of heavy-duty take-up device, and take out the roll shaft. 2 Cover 1 3 Remove heavy-duty roll holders on both sides of the shaft. 1.Loosen screws (1 each on the right and left) with supplied ratchet handle. 2.Remove the holders. 2 1 Ratchet handle Roll holder 4 Put the roll shaft through a free paper core, and fix heavy-duty roll holders to the core. 1.Slide the paper core to the center of the roll shaft. 2.
Setting the media on the printer 2.Loosen lock screws (2 places) of heavy-duty roll holder on the adjuster side. Lock screw 3.Tighten adjust screws (2 places) until the core and the heavy-duty roll holder do not run idle. Adjust screw 4.Tighen lock screws (2 places) to fix. Lock screw 5 Set the roll shaft on heavy-duty take-up device, and close the covers on the right and left sides of the roll shaft. Cover Next, set media to the feeding side. Go on to the next page.
3 Printing [2] Set a media to the feeding side (Back of the printer) Set a heavy-duty roll media to the heavy-duty feeding device on the back. Since roll media is heavy, set it by more than 2 people. Take care not to drop it on the foot, and not to hurt your waist. Handle clamp levers carefully. Do not push the lever up when tension-bar is lifted. Be sure to fix the tensionbar with the lock and push up / down the lever.
Setting the media on the printer 3 Put the roll shaft through the paper core of the media. Heavy-duty media is normally printed on inner face. Setting direction of the paper core depends on the printing face.
3 Printing 4 Fix heavy-duty roll holders to the media. 1.Slide the paper core to the center of the roll shaft. Align the center of the paper core to a scale of the media set label (See 2-3). Set media in the center of the printer. Good: Media is set on the center Not good: Media is set on the right 2.Push both sides of the heavy-duty roll holders into the media, and tighten screws with supplied ratchet handle to fix. Tighten and fix 3.
Setting the media on the printer 5.Tighen lock screws (2 places) to fix. Lock screw 5 Set the roll shaft on heavy-duty feeding device. 1.Place the roll shaft on temporary setting table (flat place). 2.Slide the shaft to the printer side, and set it on the heavy-duty feeding device. Set the part A of the shaft on the B of the printer. 1 2 B B A Next, adjust the media. Go on to the next page.
3 Printing [3] Adjust the media Adjust the media to start printing. STEPS: 1 Open the front cover. If the front clamp lever is pushed down, push it up. Clamp Lever 2 Slide the media from the back to the front. Insert the roll media between the platen and pinch roller, and slide the media to the front. Pinch Roller Platen 3 At the back of the printer, push the clamp lever down. The front clamp lever automatically lowers, and the media is temporary set.
Setting the media on the printer 4 At the front, push the clamp lever up. 5 At the front, pull out the media. From the front, taking both ends of the media by 2 people, pull out the media about 50cm longer than floor. (To set the media straight, pull out the media long.) 6 At the back of the printer, close the covers on right and left sides of the roll shaft. 7 At the back, lift the tension-bar down to the stopper slowly to tighten the media.
3 Printing 9 With switches of the left back on the heavy-duty feeding device, adjust the tensionbar position until it becomes parallel to the floor. 1.Set the right switch to take-up direction of the media, and turn the left switch to MANUAL. (Tension-bar lifts, feeding the media.) If media is feeded and the tension-bar is not lifted up, turn the right switch to the oher side. 2.When tension-bar arm becomes parallel to the floor, turn the left switch to AUTO to stop tension-bar. 3.
Setting the media on the printer 11Close the front cover and press the [ENTER] key. The printer performs initial operation and displays the standby state.
3 Printing 12Feed the media, and put the start of the media on the paper core with tape. 1.With JOG key [ ] [ ], feed the media until the start of it comes to the paper core of the heavy-duty take-up device. 2.Put the start of the media on the paper core with adhesive tape. To prevent wrinkle, pulling the media, put some adhesive tapes in order of the number of figure below. Media loosening and wrinkle may degrade print quality.
Setting the media on the printer 14With switches of the heavy-duty take-up device, roll up the media about once. 1.Turn the left switch to MANUAL and the right switch to the the take-up direction of the media to roll up the media. 2.Just before the media stretched tight, turn the left switch to AUTO to stop. Rolling up the media too tight, covers of take-up device opens and an error [Cover Open] appears. In this case, open the right cover of the take-up device, and loosen the tension of the media.
3 Printing 17Press the JOG key [ ] [ ] to lift the tension-bar up and to stretch the loosened media. Before pressing [ ] [ ] key, turn the left switch to AUTO. Tension-bar lifts, taking up the media, and automatically stops at the proper position. If the tension-bar is not lifted with JOG key, use switches. 1.Set the right switch to take-up direction of the media, and turn the left switch to MANUAL. (Tension-bar is lifted up.
Setting the media on the printer Setting roll media (less than 2.0m wide) Take care not to drop media on the foot. Set roll media as following workflow. No. Operation Outline [1] Set media to the back roll holder (See 3-24) Set media to the feeding device on the back of the printer, and pull the media out of the front. [2] Set media to the front roll holder (See 3-27) Set the take-up device on the front of the printer, and set media.
3 Printing [1] Set media to the roll holder on the back STEPS: 1 Set the operation panel. 1.Select [MACHINE SETUP] with [FUNCTION] key and press the [ENTER] key. FUNCTION MACHINE SETUP 2.Select [ Feeding/TakeUP] with JOG key [ ] [ ] and set OFF each. FEEDING MACHINE SETUP Feeding/TakeUP OFF : : TAKE-UP OFF 2 Lift tension-bars up on both sides of the printer, and fix with the locks. Locks are on the right front and left back of the printer. The back lock is shown below.
Setting the media on the printer 4 At the back of the printer, position the left roll holder. 1.Loosen the roll holder securing screw on the left. 2.Position the roll holder aligning the center of the media to the center of the printer, and tighten the screw. Inside diameter of the paper core is 2 inches or 3 inches. Roll holder securing screw 5 Set the roll media to the left roll holder. Set the roll media to the roll holder until the paper core is fixed.
3 Printing When setting long media, the roll holder hits the rail supporter in the center of the holder. In this case, unhook a pin from the supporter while lifting media support bar, remove the rail supporter, and slide the roll holder. After that, set the rail supporter again. Pin Rail supporter 7 Pull the roll media at the back of the printer, insert it between the platen and the pinch rollers, and pull it out from the front.
Setting the media on the printer [2] Set media to the roll holder on the front STEPS: 1 At the back of the printer, position the right roll holder. 1.Loosen the roll holder securing screw on the right. 2.Align the roll holder to the right edge of the media that is set from the feeding side, and tighten the roll holder securing screw. 2 Set the paper core to the right roll holder. Set the core to the roll holder until the paper core is fixed.
3 Printing 3 Adjust the position of the left roll holder. Loosen the roll holder securing screw on the left, and insert the left roll holder into the end of the paper core. Tighten the screw. When setting long paper core, the roll holder hits the rail supporter in the cen- ter of the holder. In this case, push the supporter up a little and turn right to remove it, and slide the roll holder. After that, set the rail supporter again.
Setting the media on the printer 5 Pull out the media to the front, and put the start of the media on the paper core with tape. 1.Holding the center of the media, pull it out until the start of it comes to the paper core. 2.Put the start of the media on the paper core with adhesive tape. To prevent wrinkle, pulling the media, put some adhesive tapes in order of the number of figure below. Media loosening and wrinkle may degrade print quality.
3 Printing 8 3-30 Close the front cover and press the [ENTER] key. The printer performs initial operation and displays the standby state.
Setting the media on the printer When the media thickness cannot be detected There may be a case where the media thickness cannot be detected properly depending on the media. In such a case, the media thickness must be input manually. STEPS: 1 An error is displayed, and the carriage returns to the station. ∗∗∗∗∗ ERROR 50 ∗∗∗∗∗ THICKNESS DETECT 2 Input a value of the media thickness using the [ ] or [ ] key and press the [ENTER] key. Initial value: 0.1 mm; Input range: 0.1 mm to 1.
3 Printing When [MEDIA RESIDUAL] of [MAINTENANCE] function has been set to ON STEPS: 1 Detection is completed, and the carriage returns to the station. 2 Input a value of the media length using the [ ] or [ ] key and press the [ENTER] key. Input of MediaLength MEDIA LENGTH = 50 m 3 However, only press the [END] key when the value to be input is identical with the previously input value. Initial value: 50 m; Input range: 1 m to 500 m (in units of 1 m) 4 The printer returns to LOCAL mode.
Setting the media on the printer How to operate the take-up device The take-up device is equipped with a switch that selects the direction in which the media is to be wound. Switch Torque limiter Lever in top position (REVERSE) The take-up device winds the media with the printed side facing in. Lever in middle position (OFF) The take-up device does not wind the media. Lever in bottom position (FORWARD) The take-up device winds the media with the printed side facing out.
3 Printing Setting cut sheet media on the printer Unlike roll media, cut sheet media need not be retained with the roll holders. Take care not to set cut sheet media skew. STEPS: 1 Open the front cover and raise the clamp lever. Clamp Lever 2 Insert the cut sheet media between the platen and the pinch rollers.
Setting the media on the printer 3 Hold the media with the media press lightly, not to be lifted the media. Make setting so that the suction hole at the right end of the platen is covered with the right end of the madia, and adjust the position of the roll holder. Media Press 4 Push down the clamp lever and close the front cover. Clamp lever 5 Press the [ENTER] key. The printer performs initial operation and displays the screen for media selection.
3 Printing 6 Press the [ ] key and select [LEAF]. After detecting the media, the printer returns to LOCAL mode. (Refer to “LOCAL mode (p.
Selecting and checking printing conditions Selecting and checking printing conditions When the Type 1 to Type 4 printing conditions have already been registered, only selecting an appropriate Type is required to switch between the settings to meet the desired printing. How to select a user type STEPS: (Setting by [FUNCTION] key) 1 Make sure that the printer is in LOCAL mode, and then select [SET UP] using the [FUNCTION] key and press the [ENTER] key. If it is in REMOTE mode, press the [REMOTE] key. L.
3 Printing Operating the heaters When shipped from the plant, all heaters are set to OFF. Switch the heater ON and set the temperature as required. Turning on the power to the heaters Press the [HEAT SW] key on the operation panel to turn on the power to the heaters. The HEAT lamps are lit orange while the heaters are in heating operation, respectively. The CONSTANT lamps light up green when the temperatures of the heaters reach the preset temperature, respectively.
Operating the heaters Checking the preset temperature and setting a temperature during printing This section describes how to adjust the heater temperatures which have already been set in FUNCTION mode (Refer to “Setting the temperatures and standby time of heaters (p.6-34)” ). STEPS: 1 Make sure that the Heater Switch is turned ON. The HEAT lamps are lit orange while the heaters are in heating operation, respectively.
3 Printing What is beading ? Beading is a phenomenon that adjacent dots attracts each other and join. Beading causes speckled patterns or stripes along printing passes (banding.) Example of beading The area in 100% magenta looks fine. Generally, the area in 70-100% single color is easily affected by the unevenness of media feed rate. The print shown here, free from unevenness of color in the vicinity of 100% magenta area, signifies that media feeding has been adjusted properly.
Operating the heaters Temperature adjustment This section describes the procedure for setting the heater temperatures properly. The proper heater temperatures depend on the media type and ambient temperature. Set temperatures that are appropriate to the media. For non-coated media or media on which ink is slow to dry, set the heater temperatures so that the ink fixing and drying characteristics will be improved. Set the heater temperatures (p. 6-32) Move the media back and forth with [ ] and [ ] keys.
3 Printing In case of heater trouble When the Power Switch of the heaters is turned off, or if heaters have developed problem, the display turns as shown below. For recovery from trouble, refer to “Warning messages” of “CHAPTER 5 In Case of Trouble”. (Refer to “Warning messages (p.
Setting the reference value for dot misalignment correction [PG DROP ADJUST.] Setting the reference value for dot misalignment correction [PG DROP ADJUST.] Correct the difference in the ink fall points between outward trip and homeward trip. Set the reference value for the automatic adjustment to be made when the head gap is changed. Print eight types of test patterns, compare the ink fall points of outward trip and those of homeward trip and adjust dot positions. On completion of [PG DROP ADJUST.
3 Printing 5 Press the [ ] or [ ] key to correct the dot position of pattern 1. Select the correct dot position on [PATTERN 1] using the JOG key [ ] or [ ]. Select the dot position where the dots of outward trip and those of homeward trip form a straight line on the test pattern. Input COMP value. -40.0 - +40.0 PG DROP ADJUST. PATTERN1 = 0.0 Input range: Patterns 1 to 8 -40.0 to 40.0 The dots at the fourth position counted from the zero position in the positive direction form a straight line.
Checking for nozzle clogging, and unclogging nozzles Checking for nozzle clogging, and unclogging nozzles Print a test pattern and check to see if there is no faulty print due to clogged nozzles. If any, execute the cleaning function. To print a test pattern on a cut sheet media, use a media whose size is not smaller than 350 mm in width and 600 mm in length (dimension in the media feed direction).
3 Printing Relationship between head row and test pattern The relations between head row and test pattern print position are as follow. Head 1 Head 2 Head 3 Pattern of head 1 Head 4 Pattern of head 2 Media advance direction Pattern of head 1 Pattern of head 4 If the printed pattern is abnormal (Cleaning) STEPS: 1 Make sure that the printer is in LOCAL mode. If it is in REMOTE mode, press the [REMOTE] key. L. ∗ > [JV5-01] width : ∗∗∗∗ mm 2 Press the [CLEANING] key. CLEANING HEAD SELECT : 12.
Checking for nozzle clogging, and unclogging nozzles 4 Select a cleaning method using the [ ] or [ ] key. Type: NORMAL SOFT HARD CLEANING TYPE NORMAL SOFT HARD : NORMAL Select this if any line is missing. Select this if any line is bent. Select this if inferior printing cannot be improved even by [NORMAL] or [SOFT] cleaning. 5 Press the [ENTER] key. Cleaning starts. The second line of the lower LCD shows the progress of the operation as increase in the number of * marks .
3 Printing If nozzles cannot be unclogged [FILL UP INK] Execute the [FILL UP INK] function when the blocked nozzles are not unclogged even by executing head cleaning (See 3-46) and nozzle washing (Refer to “Cleaning the nozzle [NOZZLE WASH] (p.410)” ). STEPS: 1 Make sure that the printer is in LOCAL mode, and then select [MAINTENANCE] using the [FUNCTION] key and press the [ENTER] key. If it is in REMOTE mode, press the [REMOTE] key. L.
Checking for nozzle clogging, and unclogging nozzles 4 Press the [ENTER] key. Ink filling is started automatically. On completion of ink filling, the printer returns to the following display. More than 20 seconds remaining FILL UP INK 00:40 Less than 20 seconds remaining FILL UP INK HD.MAINTENANCE ∗∗∗∗∗∗∗−−−−−−−−−−− FILL UP INK 5 Press the [END] key several times. The printer returns to LOCAL mode. L.
3 Printing Correcting the media feed rate [MEDIA COMP.] The media feed rate changes when the media type or any heater temperature is changed, or depending on whether the take-up device is used or not. Be sure to correct the media feed rate. If the correction value is not appropriate, stripes may appear on the print, thus resulting in a poor print.
Correcting the media feed rate [MEDIA COMP.] 3 By judging from the output pattern, enter a correction value using the [ ] or [ ] key. A change of the value of [VALUE] by 6 will move the band by about 0.01 mm. Remember this when determining the correction value. About 0.01mm changes with 6. [1]MEDIA COMP. VALUE Correction value: -255 ~ 255 =0 Clearance Overlap Correction value is too large Correction value is too small 4 Press the [ENTER] key to register the correction value. About 0.
3 Printing If dots are not in alignment [DROP.POScorrect] Dots may be slightly out of alignment even after [PG DROP ADJUST.] is made. In this case, execute [DROP.POScorrect] to correct the dot position. [DROP.POScorrect] corrects the difference in the ink fall points between outward trip and homeward trip. Correct the difference in the ink fall points between outward trip and homeward trip. When the head gap is changed, dot positions are adjusted automatically.
If dots are not in alignment [DROP.POScorrect] 5 Press the [ ] or [ ] key to correct the dot position of pattern 1. Select the correct dot position on [PATTERN 1] using the JOG key [ ] or [ ]. Select the dot position where the dots of outward trip and those of homeward trip form a straight line on the test pattern. Input COMP value. -40.0 - +40.0 DROP.POScorrect PATTERN1 = 0.0 Input range: Patterns 1 to 4 -40.0 to 40.
3 Printing Effective Plotting Area The printer has an area where printing is not permitted, for mechanical reasons. This area is called “non-printing area”. 0 mm 25 mm Effective printing area 200 mm 25 mm 25 mm Effective printing area 25 mm Media feeding direction 150 mm *1 Roll media 150 mm Cut sheet media The initial value of the right and left non-printing area of media is 25 mm each. The effective printing area can be changed by changing the non-printing area.
Establishing the Origin Establishing the Origin Establish the origin for printing the data on the media loaded on the printer. When printing requires an area other than that defined by the established origin, set the origin at another point by following the origin setting procedure again. STEPS: 1 Once the media detection is completed, move the carriage and media using the JOG keys [ ], [ ], [ ] and [ ] so that the carriage is located at the position where the origin is to be established. L.
3 Printing Typical setting position of printing origin The printing origin in the depth direction (X’) is positioned at about 140 mm rearward from the cutting line. The printing origin in the scanning direction (Y’) is positioned at 25 mm from the right end of the media. The value in the scanning direction (Y’) can be changed using [MARGIN] in FUNCTION mode.
Printing an image Printing an image Starting the printing operation The following describes mode switching for receiving data from the computer and indications on the LCDs during printing. For settings for various functions, refer to “Chapter 6 Operation for Functions”. Before printing on a roll media, make sure that the roll media in the rear of the printer is not slackened.
3 Printing STEPS: 1 Check the heater temperatures. Make sure that the CONSTANT lamps on the heater panel are lit. (See 3-39) 2 Press the [REMOTE] key. The printer enters REMOTE mode. The currently selected type (printing conditions) can be confirmed. (Refer to “Registering printing conditions in a lump (type registration) (p.6-3)” ) R. ∗ > [JV5-01] ∗∗.∗∗ m 3 Transmit the data from the computer. The printing conditions that have been set for the data are displayed.
Printing an image Cutting the media after completion of printing After completion of printing, cut the media at any desired position without using the [AUTO CUT] function. Before cutting media, lift two tension-bars up and fix with the locks. If not lifting the tension-bars, the cutter does not work. When cutting with your cutter or scissors instead of the cutter of this machine, be sure to lift the tension-bars up.
3 Printing 3 Press the [ENTER] key. The printer cuts the media. MEDIA CUT MEDIA CUTTING PLEASE WAIT 4 The printer returns to LOCAL mode. The printer restores the same status as before entering printing mode. L.
Printing an image When [ ] key is allocated to Direct Cut Key in [MEDIA CUT] of [MACHINE SET] function. STEPS: 1 Make sure that the printer is in LOCAL mode. If it is in REMOTE mode, press the [REMOTE] key. L. ∗ > [JV5-01] width : ∗∗∗∗ mm 2 Press the [ ] key. MEDIA CUT If the media is not cut, following message displays. When head height is more than 4.1mm *Media can’t be CUT* Tension-bar of take-up side is not at lock position Take shelter the tension-bar.
3 Printing Automatic cleaning Setting can be made to select whether or not to clean the heads automatically during printing. Reliable output results are always ensured if the heads are always kept clean. The first cleaning is performed immediately before the first printing after the printer is started. Then subsequent cleaning is performed every printing on the specified length of media.
Printing an image 4 Press the [FUNCTION] key. CLEANING INTERVAL 10 - 10000mm INTERVAL : TYPE 1000mm : NORMAL 5 At this point, either of [CLEANING INTERVAL] and [CLEANING TYPE] can be selected by pressing the [ ] or [ ] key. CLEANING INTERVAL CLEANING TYPE 10 - 10000mm SOFT / NORMAL / HARD INTERVAL : TYPE INTERVAL : TYPE 1000mm : NORMAL 1000mm : NORMAL 6 Set the value of [CLEANING INTERVAL] using the [ ] or [ ] key.
3 Printing Maintenance while Printing (When dedicated sublimation transfer ink (Sb51) is used) The auto cleaning or auto wiping while printing will be set. Head cleaning or wiping will be performed while printing, preventing the defective printing in advance. CLEANING : Cleaning of the head is automatically performed while printing WIPING : Wiping of the head is automatically performed while printing. OFF : No cleaning or wiping will be performed while printing.
Printing an image 4 Press the [FUNCTION] key. CLEANING INTERVAL 0.1 - 100.0m INTERVAL : TYPE 0.1m : NORMAL 5 At this point, either of [CLEANING INTERVAL] and [CLEANING TYPE] can be selected by pressing the [ ] or [ ] key. CLEANING INTERVAL CLEANING TYPE 0.1 - 100.0m SOFT / NORMAL / HARD INTERVAL : TYPE INTERVAL : TYPE 0.1m : NORMAL 0.1m : NORMAL 6 Set the value of [CLEANING INTERVAL] using the [ ] or [ ] key.
3 Printing When setting to WIPING. STEPS: 1 Make sure that the printer is in LOCAL mode. If it is in REMOTE mode, press the [REMOTE] key. L. ∗ > [JV5-01] width : ∗∗∗∗ mm 2 Select [SET UP] using the [FUNCTION] key and press the [ENTER] key. When the following display is shown, press the [ENTER] key. FUNCTION SET UP SET UP SELECT : TYPE 1 3 Select [AUTO CLEANING] by pressing the [ ] key 14 times and press the [ENTER] key. With [ ],[ ] keys, select CLEANING.
Display of [INK NEAR END] or [INK END] Display of [INK NEAR END] or [INK END] A message appears when one of the two ink cartridges in a set is completely empty and the other is nearly empty. Once the [INK NEAR END] message appears, printing can be continued but the ink may run out during printing. Immediately replace the relevant ink cartridge with a new one. Once the red one of Cartridge LEDs starts flashing or [NEAR END] is indicated on the LCD, replace the ink cartridge without delay.
3 Printing STEPS FOR REPLACEMENT When a cartridge LED (red) is lit or flashing, replace the cartridge immediately. Never remove any cartridge if there is no cartridge to be installed in place of the cartridge to be removed. If any cartridge is kept removed without another one installed instead of the removed one, the ink supply path will dry, thus resulting in a malfunction of the printer.
Display of [INK NEAR END] or [INK END] Display ink information The remaining amount of ink can be checked. STEPS: 1 Press the [ENTER] key while the printer is in REMOTE mode. The remaining amount of ink is displayed in nine steps using numbers 1 to 9. “1” indicates that only a little amount of ink is remaining. The higher the number, the more the remaining amount of ink. Also you can check the ink type currently used. R. ∗ > [JV5-01] HS-INK MCYKKYCM ∗∗.
3 Printing Turning the power off After completing all desired operations with the printer, press the power switch on the front of the printer to turn the power off. Before turning the power off, make sure that the printer is not receiving any data from the computer and that the printer has no data that has not been output yet. Also make sure that the heads are located at the capping station. Do not turn off the main power switch on the side face.
CHAPTER 4 Daily Care This chapter describes the recovery procedure for ink clogging and the cleaning procedure for each section. Routine Maintenance .............................................................4-2 Cleaning the wiper and ink caps [CARRIAGE OUT] ..............4-7 Cleaning the nozzle [NOZZLE WASH] ................................4-10 Cleaning the ink discharge passage [DISWAY WASH] .......4-13 When the operation of the printer is to be suspended for a long time [CUSTODY WASH] ...............
4 Daily Maintenance Routine Maintenance Be sure to perform maintenance of the printer periodically or whenever necessary so that the printer can be used with its inherent accuracy for a long time. Precautions in cleaning Icon Meaning When using the cleaning solution, be sure to wear the supplied protective glasses. The ink contains an organic solvent. When performing cleaning, be sure to wear gloves so that no ink will come in contact with your skin. Never disassemble the printer.
Routine Maintenance Notes on cleaning solution Use the cleaning liquid dedicated for the ink being used.
4 Daily Maintenance Cleaning the media sensor (2 places) Using a cotton swab, clean the surface of the sensor of dust and dirt. Cleaning the media press If media chips and dust accumulate between the media press and platen, there may be a case where media cannot be fed normally or chips or dust may adhere to nozzles, thus disturbing normal printing. To avoid such trouble, be sure to perform cleaning frequently.
Routine Maintenance Opening the maintenance cover Remove a maintenance cover to clean the inside of the printer. It is necessary to remove the appropriate one of the right and left maintenance cover, depending on the part to be cleaned. Remove one of the maintenance covers by the following procedure. After removing the maintenance cover, take care not to touch the reading sur- face of the linear encoder scale. In addition, take care that the reading surface is not soiled or scratched.
4 Daily Maintenance STEPS: 1 Remove the top two screws for the maintenance cover. 2 With the shaft of the frame as the fulcrum, turn over the maintenance cover toward the front so that it is placed in the vertical position. Frame axis 3 Pull out the maintenance cover upward.
Cleaning the wiper and ink caps [CARRIAGE OUT] Cleaning the wiper and ink caps [CARRIAGE OUT] The ink caps prevent the nozzles in the heads from drying and thus being clogged. The wiper wipes off the ink adhering to the surface of nozzles. As the printer is used, the wiper and ink caps gradually become stained with ink and dust. If nozzle missing cannot be corrected even after executing the CLEANING function (Refer to “If the printed pattern is abnormal (Cleaning) (p.
4 Daily Maintenance 3 Open the right maintenance cover. 4 Pull out the wiper by holding the projections at both ends. 5 Remove the ink from the wiper and the bracket using a cotton swab dampened with the cleaning solution. Replace the wiper with a new one if it is badly soiled or curled. To replace the wiper, terminate the work instructed here first and then follow the wiper replacement procedure.
Cleaning the wiper and ink caps [CARRIAGE OUT] 6 After cleaning the wiper, install it in position by holding the projections at both ends. Be careful of the direction of the wiper. 7 Wipe off ink or dirt adhering to the rubbers of the caps and the wiper cover using a cotton swab dampened with the cleaning solution. Be careful not to leave lint of the cotton swab. Lint may cause printing failure. Ink cap 8 Close the maintenance cover, and press the [ENTER] key.
4 Daily Maintenance Cleaning the nozzle [NOZZLE WASH] Perform cleaning of the nozzles in the heads to prevent them being clogged with coagulated ink. Be sure to wear the supplied goggle and gloves.The ink contains an organic solvent. If ink settles on your skin or gets in your eyes, immediately and completely wash them off with water. Then, consult a doctor as soon as possible.
Cleaning the nozzle [NOZZLE WASH] 4 Pull out the wiper by holding the projections at both ends. 5 Remove the ink from the wiper, bracket and the vicinity of the wiper insertion hole using a cotton swab dampened with the cleaning solution. Replace the wiper with a new one if it is badly soiled or curled. To replace the wiper, terminate the work instructed here first and then follow the wiper replacement procedure.
4 Daily Maintenance 8 Fill the caps with the cleaning solution using a dropper. Ink cap 9 Close the maintenance cover and press the [ENTER] key. Fill a cap with washing liquid fully Fill the liquid. COMPLETED(NEXT) : ent 10Set the time to wait using the [ ] or [ ] key. Normally set 1 minute. Input leaving time. 1 - 99 min ST.MAINTENANCE LEAVING TIME : 1 min Input range: 1 to 99 minutes (In steps of 1 minute) 11Press the [ENTER] key. The carriage returns to the station.
Cleaning the ink discharge passage [DISWAY WASH] Cleaning the ink discharge passage [DISWAY WASH] Use this function when the [PUMP TUBE WASH] function cannot be used. There may be a chance that the ink discharge passage can be clogged with coagulated ink. To avoid clogging, clean the ink discharge passage periodically. (clean once a week.) Be sure to wear the supplied goggle and gloves.The ink contains an organic solvent.
4 Daily Maintenance 3 Open the right maintenance cover. 4 Take the cleaning solution into the dropper. During a pause of idle suction, drop cleaning liquid into a cap until just before it starts overflowing from the cap. Repeat dropping the cleaning liquid into each of the other caps the same way. Ink cap 5 Close the maintenance cover and press the [ENTER] key. Fill a cal while absorption stops. ST.
When the operation of the printer is to be suspended for a long time [CUSTODY WASH] When the operation of the printer is to be suspended for a long time [CUSTODY WASH] When the operation of the printer is to be suspended for a week or more, use the [CUSTODY WASH] function to clean the nozzles in the heads and the ink discharge passage. After the cleaning, store the printer properly. Be sure to wear the supplied goggle and gloves.The ink contains an organic solvent.
4 Daily Maintenance 4 Pull out the wiper by holding the projections at both ends. 5 Remove the ink from the wiper and the bracket using a cotton swab dampened with the cleaning solution. Replace the wiper with a new one if it is badly soiled or curled. To replace the wiper, terminate the work instructed here first and then follow the wiper replacement procedure.(See 4-46) 6 After cleaning the wiper, install it in position by holding the projections at both ends.
When the operation of the printer is to be suspended for a long time [CUSTODY WASH] 8 Fill the caps with the cleaning solution using a dropper. Ink cap 9 Close the maintenance cover and press the [ENTER] key. Fill a cap with washing liquid fully Fill the liquid. COMPLETED(NEXT) : ent 10Set the time to wait using the [ ] or [ ] key. Normally set 1 minute. Input leaving time. Input range: 1 to 99 minutes (In steps of 1 minute) 1 - 99 min ST.MAINTENANCE LEAVING TIME : 1 min 11Press the [ENTER] key.
4 Daily Maintenance 12Open the maintenance cover, and fill the caps with the cleaning solution using a dropper. Since the printer performs idle suction operation intermittently, repeat this work several times to clean the ink discharge passage. Perform this operation with all the caps. Ink cap 13Close the maintenance cover and press the [ENTER] key. The printer performs idle suction for 30 seconds.
Before executing the [PUMP TUBE WASH] Before executing the [PUMP TUBE WASH] Before executing the [PUMP TUBE WASH] or [Wiper cleaning] function, the tubes must be filled with the cleaning solution. Filling the tubes with the cleaning solution [MaintWashLiquid] Supply and discharge the cleaning liquid for the wiper and pump tubes. If there is a problem with the waste ink tank, the display will show either of the following messages. Follow the displayed instructions to restore the normal conditions.
4 Daily Maintenance 5 Press the [ENTER] key to go to the lower level of hierarchy and supply the cleaning solution. Once the cartridge is installed, the supply of the cleaning liquid will start. Cleaning liquid is drawn up and the tubes are filled with the cleaning liquid. Go to step 6 when the cleaning liquid is to be supplied for the first time or to step 9 when it is to be supplied after the discharge of the old cleaning liquid. Remove a wash liquid Remove a filling cartridge. up cartridge.
Before executing the [PUMP TUBE WASH] Supply after discharge 9 Set a cleaning liquid cartridge according to the instruction on the display. Remove a filling Set a washing up cartridge. liquid cartridge. There is a CARTRIDGE CARTRIDGE : none Either of the following displays will appear if a problem with the cleaning liquid cartridge is detected. Set a washing Set a washing liquid cartridge. liquid cartridge. CARTRIDGE : END CARTRIDGE : WRONG 10The cleaning solution is supplied.
4 Daily Maintenance PUMP tube cleaning Wash the two ink suction pumps of the four pumps installed in this printer. By driving the cleaning liquid suction pump, wash the ink caps, ink exhaust passages, and the inside of the tubes of the ink suction pumps. Washing will not be started if the cleaning liquid has not been supplied or if a warning is generated for the cleaning liquid cartridge or waste ink tank.
PUMP tube cleaning 3 The inside of the pump tubes is washed.
4 Daily Maintenance Wiper cleaning Bring the wiper into the wiper box and wash the wiper. Washing will not be started if the cleaning liquid has not been supplied or the cleaning liquid cartridge has not been installed. Before executing the [WIPER WASH] function, the tubes must be filled with the cleaning solution. For how to fill the tubes with the cleaning solution, refer to following page. (Refer to “ Before executing the [PUMP TUBE WASH] (p.
Wiper cleaning 5 Pull out the wiper by holding the projections at both ends. 6 Remove the ink from the wiper and the bracket using a cotton swab dampened with the cleaning solution. Replace the wiper with a new one if it is badly soiled or curled. To replace the wiper, terminate the work instructed here first and then follow the wiper replacement procedure. (See 4-46) 7 After cleaning the wiper, install it in position by holding the projections at both ends. Be careful of the direction of the wiper.
4 Daily Maintenance Cleaning the heads and their surrounding parts [CR.MAINTENANCE] Take great care, especially during cleaning, not to damage the heads, which employ very precise mechanisms. Using a cotton swab, rub off the gelatinous ink that may be adhering to the lower part of the slider and surrounding parts of the heads. In doing so, never rub the nozzle part of the heads. Be sure to wear the supplied goggle and gloves.The ink contains an organic solvent.
Cleaning the heads and their surrounding parts [CR.MAINTENANCE] 5 Wipe ink and dirt off the head sides using a cotton swab. Never rub the nozzle part. Clean the sides of the heads using a cotton swab. 6 Clean the head media sensor. Dust or ink sticking to the media sensor at the heads can cause a false detection of media. Wipe the dust and ink off with a soft cloth. Media sensor at the heads 7 After completing whole cleaning, press the [ENTER] key. CR.MAINTENANCE COMPLETED Close a cover.
4 Daily Maintenance Preventing nozzle clogging while power is off [SLEEP SET UP] Even while the power switch is off, the printer starts periodically and executes various functions to prevent nozzle clogging. [SLEEP SET UP] includes the following functions. REFRESH Set the interval at which refreshing operation is to be performed periodically. TUBE WASH Set the interval at which cleaning of the pump tubes is to be performed periodically.
Preventing nozzle clogging while power is off [SLEEP SET UP] Tube cleaning interval during sleep mode [TUBE WASH] Set the interval at which cleaning of the caps and pump tubes is to be performed using the cleaning solution during sleep mode. STEPS: 1 Make sure that the printer is in LOCAL mode, and then select [MAINTENANCE] using the [FUNCTION] key and press the [ENTER] key. If it is in REMOTE mode, press the [REMOTE] key. L.
4 Daily Maintenance Cleaning interval during sleep mode [CLEANING] This function is to be executed instead of TUBE WASH after the cleaning solution has been used up. Set the cleaning type and the interval at which cleaning operation is to be performed during sleep mode. STEPS: 1 Make sure that the printer is in LOCAL mode, and then select [MAINTENANCE] using the [FUNCTION] key and press the [ENTER] key. If it is in REMOTE mode, press the [REMOTE] key. L.
Setting periodical operations in stand-by mode [ROUTINE SETUP] Setting periodical operations in stand-by mode [ROUTINE SETUP] While the printer is waiting for the next printing job, it can perform various operations at fixed intervals to prevent ink clogging or the like. The [ROUTINE SETUP] function is available for the following items: ROUTINE WIPING While printing, the nozzle surface is wiped with a certain interval to remove dew drops. It is possible to set [SCAN COUNT] and [TEMP difference].
4 Daily Maintenance 4 Input the value of SCAN COUNT using the [ ] or [ ] key. Register the setting by pressing the [ENTER] key. 0 - 9990cnt (0 = OFF) ROUTINE WIPING SCAN COUNT = 50 The initial value of SCAN COUNT is 0 (no wipe). Change the setting value according to the conditions of use. Set SCAN COUNT to about 30 to 50 when the heater temperature is set to 50 °C or above or ink is to be applied in two or more layers.
Setting periodical operations in stand-by mode [ROUTINE SETUP] Refresh Interval while in stand-by mode [REFERSH] Set the interval at which refreshing operation is to be performed periodically. STEPS: 1 Make sure that the printer is in LOCAL mode, and then select [MAINTENANCE] using the [FUNCTION] key and press the [ENTER] key. If it is in REMOTE mode, press the [REMOTE] key. L.
4 Daily Maintenance Tube cleaning interval while in stand-by mode [TUBE WASH] There may be a chance that ink tubes can be clogged with coagulated ink. To avoid clogging, clean the ink tubes at regular intervals. STEPS: 1 Make sure that the printer is in LOCAL mode, and then select [MAINTENANCE] using the [FUNCTION] key and press the [ENTER] key. If it is in REMOTE mode, press the [REMOTE] key. L.
Setting periodical operations in stand-by mode [ROUTINE SETUP] Cleaning interval while in stand-by mode [CLEANING] This function is to be executed instead of TUBE WASH after the cleaning solution has been used up. Set the cleaning type and the intervals at which cleaning operation is to be performed. This function does not operate when the error message relating to ink, such as INK NEAR END or INK END, is displayed.
4 Daily Maintenance 4 Select the interval at which cleaning is to be performed periodically, using the [ ] or [ ] key. Select [CLEAN. TYPE] using the [FUNCTION] key and set a cleaning type using the [ ] or [ ] key. [CLEAN. INTERVAL] Input range: OFF, 1 to 168 [CLEAN. TYPE] : SOFT, NORMAL, HARD Register the setting by pressing the [ENTER] key. DECIDE = [ENTER] CL.type SEL = [FUNC. ] ROUTINE SETUP CLEAN. INTERVAL ROUTINE SETUP =1h CLEAN. TYPE 5 Press the [END] key several times.
Other maintenance functions Other maintenance functions Changing warning time of wiper replacement [WIPER LEVEL] The wiper is consumable. The heads are easily soiled in a dusty environment. The heads cannot be cleaned adequately with a curled or worn wiper. This printer gives the wiper replacement warning earlier than standard depending on the operating environment.
4 Daily Maintenance 3 Input the WIPER LEVEL, using the [ ] or [ ] key. Register the setting by pressing the [ENTER] key. 10/10 - 1/10 WIPER LEVEL LEVEL 4 Press the [END] key several times. The printer returns to LOCAL mode.
Other maintenance functions Changing warning time of flushing BOX cleaning or replacement [BOX EXCHANGE LV] Flushing BOX becomes tainted earlier than standard depending on using condition, operating condition, or using ink type. This function sets flushing BOX cleaning or replacement time that is earlier than standard. You can set by 5 levels (5/5 to 1/5). Level 5/5 warns at standard time. Level 1/5 warns about twice earlier than standard. Change the setting to the dirt around the station.
4 Daily Maintenance When the waste ink tank is full Waste ink, which was used for cleaning the heads and other parts, gathers in the waste ink tank. When either of the following error message is displayed, replace the waste ink tank with a new one without delay. L .1 > ! WasteTANK [ JV5-01 ] FULL/NONE L .1 > [ JV5-01 ] ! NearFULL WASTE TANK Use only the waste ink tank dedicated for JV5 (SPC-0128).
When the waste ink tank is full 4 By holding the larger handle of the new waste ink tank, put the tank into the bracket from the right direction. 5 Raise the inserted waste ink tank and turn it by 90 degrees rearward. Make sure that the smaller handle is positioned in the front. 6 Close the waste ink tank guard, and secure it with the screw so that the waste ink tank is secured.
4 Daily Maintenance Cleaning of Flushing Box When the following warning message appears, quickly clean the lid of the suction fan box. L .1 > [ JV5-01 ] ! Flush. BOX CLEANING When the warning message above appears 3 times, flushing BOX needs to replace. The message for replacing flushing BOX appears at 3 levels. When replacement time is coming, following message appears. L .1 > [ JV5-01 ] ! NearExcg. Flush.
Cleaning of Flushing Box STEPS: 1 Press the power switch on the front and make sure that the power is off. 2 Turn off the main power switch on the side of the unit. Be sure to turn off the main power switch since there is the control board and heater supply harness etc. in the pump cover T. 3 Open the pump cover T.
4 Daily Maintenance 4 Pull out the lid of the suction fan box. Remove the grip fixing the suction fan box and then pull out the lid of the box. Grip 5 Remove the stains stuck on the lid of the box and fix it as originally. 6 Close the pump cover T and turn the power on. 7 Make sure that the printer is in LOCAL mode, and then select [MAINTENANCE] using the [FUNCTION] key and press the [ENTER] key. If it is in REMOTE mode, press the [REMOTE] key. L.
Cleaning of Flushing Box 11Press the [END] key several times. The printer returns to LOCAL mode. When the printer is in local mode, if you press the [ENTER] key, you will be able to check if the cleaning or replacing of the flushing box is required soon. FLUSHING BOX L*> [JV5-01] width : ∗∗∗∗ mm HS-INK REMAIN 12.3% MCYKKYCM When this figure reaches 100%, the warning or error messages will appear.
4 Daily Maintenance Replacing the wiper [WIPER EXCHANGE] The wiper is consumable. When the display indicates that it is necessary to replace the wiper, immediately replace the wiper with a new one. (Solvent wiper kit : SPA-0125) Do not select [WIPER EXCHANGE] at any time other than when the wiper is to be replaced. Once it is selected, the number of wiper operations that is counted in the printer will be reset. The wiper to be newly installed is available as an option.
Replacing the wiper [WIPER EXCHANGE] 4 Clean the wiper guide shaft using a cotton swab or cloth. If dirt is hard to remove, use a cotton swab dampened with the cleaning solution. 5 Install the wiper by holding the projections at both ends. Be careful of the direction of the wiper. 6 Close the maintenance cover, and press the [ENTER] key. ST.MAINTENANCE COMPLETED : ent 7 The printer returns to LOCAL mode. ∗Being Initialized∗ PLEASE WAIT L.
4 Daily Maintenance Replacing the cutter blade The cutter blade is consumable. When the cutter blade gets dull, replace it with a new one (SPA-0126). The blade is sharp. Be careful not to hurt yourself or anyone else. Keep the cutter blades away from the reach of children. Be sure to dispose of the worn-out cutter blades according to the applicable national and local laws and regulations. When replacing the cutter blade, it is recommended to place a sheet of paper under the cutter blade.
Replacing the cutter blade 4 Loosen the screw securing the cutter unit and remove the cutter unit. 5 Remove the roller, and install it on the new cutter blade holder assembly. Roller of cutter unit 6 Install the new cutter unit. Tighten the screw to secure the new cutter unit. 7 Close the front cover, and press the [ENTER] key. The printer returns to LOCAL mode. ∗Being Initialized∗ PLEASE WAIT L.
4 Daily Maintenance 4-50
CHAPTER 5 In Case of Trouble This chapter describes the actions to be taken when the printer develops any trouble. Before taking a phenomenon as a failure ..............................5-2 If image quality is poor ...........................................................5-4 Ink cartridge trouble .............................................................5-12 Troubles for which error messages are displayed ...............
5 In Case of Trouble Before taking a phenomenon as a failure This section describes the corrective actions to be taken at the occurrence of trouble without any error message displayed. Take appropriate actions as described below before taking the trouble as a failure. If still the problem cannot be solved, contact your dealer or an office of MIMAKI. Power does not turn on In most cases, this is due to improper connection of the power cable for the printer or computer.
Before taking a phenomenon as a failure Media jamming arises / media is soiled Media jamming or stained media is considered to be due to the use of an unsuitable media or improper setting of media. Is a recommended media used? No Use recommended media. (p. 1-16) No Avoid using any media with curls or bent ends. No Use a take-up device or re-load the media on the printer. (p.
5 In Case of Trouble If image quality is poor This section describes the corrective actions to be taken in case the image quality is not satisfactory. Take remedy for particular problems with image quality. If the remedy does not work, contact your dealer or an office of MIMAKI. White lines / blur (sprayed ink) / dark stripes (in the moving direction of the heads) Remedy 1. Execute the head cleaning.(Refer to “If the printed pattern is abnormal (Cleaning) (p.3-46)” ) 2.
If image quality is poor Disagreement in print positions between outward trip and homeward trip (jet deviation) Remedy Execute the [DROP.POScorrect] function. (Refer to “If dots are not in alignment [DROP.POScorrect] (p.3-52)” ) There is staggered print or nozzle missing Staggered print Nozzle missing Remedy Execute the head cleaning [NORMAL]. (Refer to “If the printed pattern is abnormal (Cleaning) (p.3-46)” ) Ink drops falling on media during printing (ink drops falling) Remedy 1.
5 In Case of Trouble If nozzles are still clogged even after head cleaning Execute the following two functions if blocked nozzles are not unclogged even by executing HEAD CLEANING (Refer to “If the printed pattern is abnormal (Cleaning) (p.3-46)” ) and NOZZLE WASH (Refer to “Cleaning the nozzle [NOZZLE WASH] (p.4-10)” ) . FILL UP INK Supplies ink to correct nozzle clogging. (Refer to “If nozzles cannot be unclogged [FILL UP INK] (p.
If image quality is poor 4 Remove the ink cartridges. Ink is discharged to the waste ink tank. Ink discharge. Remove Remove cartridges. More than 20 seconds remaining Being discharged PLEASE WAIT MMCC YYKK KKYY CCMM 00:40 Less than 20 seconds remaining Being discharged PLEASE WAIT ∗∗∗∗∗∗∗−−−−−−−−−−− 5 When the display shown below appears, set the cleaning liquid cartridge in the ink station. Cleaning liquid is drawn up.
5 In Case of Trouble 7 When the display shown below appears, set the cleaning liquid cartridge in the ink station. Cleaning liquid is drawn up. Set all washing More than 20 seconds remaining Set It is being absorbed liquid cartridges. PLEASE WAIT 1234 5678 9ABC DEFG 00:40 Less than 20 seconds remaining It is being absorbed PLEASE WAIT ∗∗∗∗∗∗∗−−−−−−−−−−− 8 When the display shown below appears, remove the cleaning liquid cartridge from the ink station.
If image quality is poor 11When the display shown below appears, remove the cleaning liquid cartridge from the ink station. The cleaning liquid drawn up is discharged to the waste ink tank. Remove a maint.wash. More than 20 seconds remaining Remove It'sBeingDischarged. liquid cartridge. PLEASE WAIT There is a CARTRIDGE 00:40 Less than 20 seconds remaining It'sBeingDischarged. PLEASE WAIT ∗∗∗∗∗∗∗−−−−−−−−−−− 12Press the [END] key several times. The printer returns to LOCAL mode. L.
5 In Case of Trouble When nozzle clogging is not corrected [HEAD SELECT] If nozzles cannot be unclogged, make setting so that the printer will not use the head(s) with clogged nozzles. However, this function is available for printing operation (including TEST DRAW) and cleaning; ink filling function is applied to all the heads.
If image quality is poor STEPS: 1 Make sure that the printer is in LOCAL mode, and then select [MAINTENANCE] using the [FUNCTION] key and press the [ENTER] key. If it is in REMOTE mode, press the [REMOTE] key. L. ∗ > [JV5-01] FUNCTION width : ∗∗∗∗ mm MAINTENANCE 2 Select [HEAD SELECT] by pressing the [ ] key eight times and press the [ENTER] key. 8 times MAINTENANCE ST.
5 In Case of Trouble Ink cartridge trouble If an ink cartridge trouble is detected, a warning message appears and none of printing, cleaning and all the other operations that use ink is available. When this is the case, replace the ink cartridge in question immediately. Once cartridge trouble is displayed, do not leave the ink cartridge without replacing it for a long time; otherwise, the printer will lose the nozzle clogging prevention function.
Ink cartridge trouble If ERROR 202 [DEVICE CONSTRUCTION] is displayed This printer checks its configuration every time it starts. The configuration checking function checks the resource configuration necessary for use of this printer. When there is an error in any element of the printer, the printer can be started by disconnecting the faulty element. 1 HDC check Checks for any error in the HDC. 2 Head connection check Checks for any error in connection of any of Head 1 to 4.
5 In Case of Trouble Troubles for which error messages are displayed If some trouble occurs, the buzzer sounds and the display shows a corresponding error message. Take an appropriate remedy for the displayed error. Checking error history [ERROR HISTORY] The information about the error or warning status the printer is currently in and the history of errors and warnings the printer has developed up to now can be checked by opening the [ERROR HISTORY] display.
Troubles for which error messages are displayed Warning messages Warning messages will appear chiefly to warn of the conditions of heaters or ink cartridges. Warning message Cause An open cover was detected. Check the front cover and maintenance covers. If the same error message appears again even after closing all the covers, contact your local distributor to call for service. No media was detected. Set media. (See 3-7) The battery of RTC has run down.
5 In Case of Trouble Warning message 5-16 L.∗> !CAR [JV5-01] R.∗> !CAR [JV5-01] L.∗> !TNK [JV5-01] R.∗> !TNK [JV5-01] L.∗> !WSH [JV5-01] R.∗> !WSH [JV5-01] L.∗> !NC [JV5-01] R.∗> !NC [JV5-01] R.∗> !DEW [JV5-01] Cause Remedy There is a problem with installed ink Check the content of the warning by displaying it using the guidance funccartridges. (If this occurs together with any other tion. (See 5-12) warning, the display shows [L.∗> !CAR/TNK/WSH/NC instead of [JV5∗∗].
Troubles for which error messages are displayed Warning message Cause Remedy Expiration:1MONTH ---- ---- ---- ---- The expiration date of an ink cartridge The red LED blinks. Replace the carhas passed (one month has passed after tridge generating the warning with a the specified expiration date). new one. The cartridge may be used until two months pass after the specified expiration date.
5 In Case of Trouble Warning message Cause The cover of heavy-duty feeding device is detected open. !Feeding CoverOPEN Check the cover of heavy-duty feeding device. If the message appears after closing the cover, contact your local distributor to call for service. !Feeding CoverOPEN The limit sensor of heavy-duty feeding Lower the tension-bar of feeding side. device is detected. If the message appears after lowering, contact your local distributor to call for service.
Troubles for which error messages are displayed Error messages Error messages indicates error numbers. If any error message is displayed, turn off the power to the printer and turn it on after a while. If the same error message appears again, contact your dealer or an office of MIMAKI to call for service. Error message Cause ∗∗∗∗∗ ERROR 01 ∗∗∗∗∗ MAIN ROM An error occurred in the circuit board system. ∗∗∗∗∗ ERROR 02 ∗∗∗∗∗ MAIN RAM An error occurred in the circuit board system.
5 In Case of Trouble Error message Remedy ∗∗∗∗∗ ERROR 16 ∗∗∗∗∗ MRL COMMAND An error occurred in the control system. Transmit data that is compatible with the command system supported by this printer. ∗∗∗∗∗ ERROR 20 ∗∗∗∗∗ I/F BOARD 01 An error occurred in the control system. ∗∗∗∗∗ ERROR 20 ∗∗∗∗∗ I/F BOARD 02 An error occurred in the control system. ∗∗∗∗∗ ERROR 20 ∗∗∗∗∗ I/F BOARD 03 An error occurred in the control system. Turn off the power to the printer and turn it on after a while.
Troubles for which error messages are displayed Error message Cause Remedy ∗∗∗∗∗ ERROR 30 ∗∗∗∗∗ OPERATION ERROR Improper operation was conducted on Remove the cause, and perform a proper operation. the operation panel. The Display 1 shows the cause of the error. ∗∗∗∗∗ ERROR 34 ∗∗∗∗∗ DATA REMAIN It is being tried to change settings for functions though there remains received data that has not yet been printed. Print all the received data or execute the data clear function. Then, change settings.
5 In Case of Trouble Error message ∗∗∗∗∗ ERROR 58 ∗∗∗∗∗ POSITION ENCODER:DIR An error occurred in the control system. ∗∗∗∗∗ ERROR 58 ∗∗∗∗∗ POSITION ENCODER:CNT An error occurred in the control system. ∗∗∗∗∗ ERROR 59 ∗∗∗∗∗ CUTTER ENCODER An error occurred in the control system. ∗∗∗∗∗ ERROR 64 ∗∗∗∗∗ TAKE-UP VOLTAGE An error occurred in the heavy-duty take-up device control system. ∗∗∗∗∗ ERROR 64 ∗∗∗∗∗ FEEDER VOLTAGE An error occurred in the heavy-duty feeding device control system.
Troubles for which error messages are displayed Error message Cause Remedy As the ambient temperature is low, head condensation may occur. Raise the ambient temperature. (To use without changing the setting, press the [ENTER] key.) ∗∗∗∗ ERROR 134 ∗∗∗∗ MEDIA ENCODER:SENSOR An error occurred in detection by the media encoder. (Counting impossible) ∗∗∗∗ ERROR 134 ∗∗∗∗ MEDIA ENCODER:DIR. An error occurred in detection by the media encoder.
5 In Case of Trouble Error message ∗∗∗∗ ERROR 160 ∗∗∗∗ NCU DETECT 02 ∗∗∗∗ ERROR 160 ∗∗∗∗ NCU DETECT 03 ∗∗∗∗ ERROR 160 ∗∗∗∗ NCU DETECT 04 ∗∗∗∗ ERROR 161 ∗∗∗∗ NCU EXCHANGE ∗∗∗∗ ERROR 161 ∗∗∗∗ NCU CONSUMPTION ∗∗∗∗ ERROR 162 ∗∗∗∗ NCU LINE VOLTAGE ∗∗∗∗ ERROR 163 ∗∗∗∗ NCU SENSOR ∗∗∗∗ ERROR 163 ∗∗∗∗ NCU SENSOR DETECT ∗∗∗∗ ERROR 164 ∗∗∗∗ NCU FPGA ERROR Remedy An error occurred in the control system. Turn off the power to the printer and turn it on after a while.
Troubles for which error messages are displayed Error message Cause An error occurred in the control system. Turn off the power to the printer and turn it on after a while. If the same error message appears again, contact your local distributor to call for service. (When there is available SDRAM mounted, the printer operation can be resumed without expanding SDRAM. However, printing speed may drop depending on the resolution.) An error occurred in the control system.
5 In Case of Trouble 5-26
CHAPTER 6 Operation for Functions This chapter describes the operating procedure for frequently used functions from the printer function menu, showing sample messages on the display. Functions Invoked by [FUNCTION] Key ................................6-2 Invoking SET UP functions ....................................................6-3 Invoking MAINTENANCE functions .....................................6-14 Invoking MACHINE SETUP functions ..................................6-18 Invoking NCU functions .....
6 Operation for Functions Functions Invoked by [FUNCTION] Key The following five types of functions can be invoked by pressing the [FUNCTION] key. Function name 6-2 Description Refer to p. 6-3 SET UP Make various settings concerning print quality. MAINTENANCE Maintenance functions are to be executed to keep the printer in good condip. 6-14 tion. MACHINE SETUP Display various information of the printer or set time or units of measure. p.
Invoking SET UP functions Invoking SET UP functions Registering printing conditions in a lump (type registration) FUNCTION mode provides 17 setup functions. (In the case of usage, it is 18 items about dedicated sublimation transfer ink (Sb51).) The setting value of each of the 16 functions other than SETUP RESET can be registered as any of the following four types. (In the case of usage, it is 17 items about dedicated sublimation transfer ink (Sb51).
6 Operation for Functions Settings of the setup functions The operation described below on the operation panel is required to execute the setup functions. STEPS: 1 Make sure that the printer is in LOCAL mode, and then select [SET UP] using the [FUNCTION] key and press the [ENTER] key. If it is in REMOTE mode, press the [REMOTE] key. L. ∗ > [JV5-01] width : ∗∗∗∗ mm FUNCTION SET UP 2 Select an appropriate one of Type 1 to Type 4 by means of [ ] or [ ], and press the [ENTER] key.
Invoking SET UP functions Outline of the setup functions MEDIA COMP. (See 3-50) When the media type or any heater temperature is changed, be sure to correct the feed rate to meet the media thickness. (Correction value: -255 ~ 255) MediaFeed SETUP Set particulars related to media feed. The table below shows the setting items. FEED METHOD Switches between methods for detecting the feed rate of media. SPEED SWITCHING Sets the media feed rate.
6 Operation for Functions PRINT MODE Sets various conditions of printing. DRAFT quality Set a desired print quality in DRAFT mode (540 dpi resolution in the Y-axis direction). Available setting values: [STD., FINE, FAST] Press the [FUNCTION] key while the quality item is selected. Then the printer permits setting the number of passes for every resolution and setting high-speed printing ON/OFF. The table below shows the combinations of the elements that can be set.
Invoking SET UP functions FINE quality Set a desired print quality in FINE mode (720 dpi resolution in the Y-axis direction). Available setting values: [STD., FINE, FAST] Press the [FUNCTION] key while the quality item is selected. Then the printer permits setting the number of passes for every resolution and setting high-speed printing ON/OFF. The table below shows the combinations of the elements that can be set.
6 Operation for Functions LOGICAL SEEK Set LOGICALseek ON / OFF. Available setting values: [ON, OFF] UNI-DIRECTIONAL BI-DIRECTIONAL Movement of heads when LOGICALseek is OFF UNI-DIRECTIONAL BI-DIRECTIONAL Movement of heads when LOGICALseek is ON INK LAYERS Set the number of layers in which ink is applied. Available setting values: [1 to 9 layers] The setting values for each user type are stored separately from those for other user types. DRYING TIME Set the time to wait for ink drying.
Invoking SET UP functions AUTO CUT For safety, auto cut function does not work when using tension-bar. Set whether or not to cut the media automatically after completion of printing. Available setting values: [ON, OFF] The media will be cut after the lapse of the time to wait for ink drying after completion of printing, if having been set. The setting values for each user type are stored separately from those for other user types.
6 Operation for Functions COLOR PATTERN Set whether or not to print a color pattern for nozzle missing check near the right edge of the media. Available setting values: [ON, OFF] When the pattern is to be printed, the printing location of image data is shifted by 18 mm from the origin in the scanning direction. The setting values for each user type are stored separately from those for other user types.
Invoking SET UP functions REFRESH Set the head refreshing level (running flush interval). Available setting values: [0 ~ 3] ( Enhancing the level shortens the interval) The setting values for each user type are stored separately from those for other user types. VACUUM Set the attracting force of the vacuum fan. Irrespective of the setting, the vacuum level is always [STANDARD] during media detection, media cutting or JOG operation.
6 Operation for Functions AUTO CLEANING (See 3-62) Set whether or not to clean the heads automatically before printing. Available setting values: [ON, OFF] The cleaning will be performed prior to the first printing after the printer is put on. Subsequently, the cleaning is made for each meter of drawing prior to each drawing. The detail setting menu is displayed by pressing the [FUNCTION] key during automatic cleaning ON/OFF selection.
Invoking SET UP functions SETUP RESET Reset the settings of the setup functions assigned to the user types 1 to 4 to the default values.
6 Operation for Functions Invoking MAINTENANCE functions The maintenance functions described here are to be executed to keep the printer in good condition. To carry out maintenance of the printer, select [MAINTENANCE] from the FUNCTION menu and make the necessary settings. The maintenance of the station can be performed independently by pressing the [ST.MAINT] key. List of functions This section describes briefly the maintenance functions and their setting values. Name Refer to ST.
Invoking MAINTENANCE functions Setting a maintenance function Take the following steps on the operation panel to execute a maintenance function. STEPS: 1 Make sure that the printer is in LOCAL mode, and then select [MAINTENANCE] using the [FUNCTION] key and press the [ENTER] key. If it is in REMOTE mode, press the [REMOTE] key once. L. ∗ > [JV5-01] FUNCTION width : ∗∗∗∗ mm MAINTENANCE 2 Select a maintenance function and make setting. Operation procedure with the [ST.MAINT] key (ST.
6 Operation for Functions Make setting of the media remaining amount display function [MEDIA RESIDUAL] Set ON/OFF of the media remaining amount display function. (Normally OFF) With the media remaining amount display function set to ON, the media remaining amount is displayed in REMOTE mode. (With this function set to OFF and with a cut sheet, the print length is displayed.) The media feed during printing or with any of the JOG keys is reflected on media remaining amount.
Invoking MAINTENANCE functions Moving the printer safely [BeforeMovingIt.] Use this function to lock the station when the printer is to be moved. Use this function when the printer is to be moved in such a way that some vibration is expected. However, when the printer is to be moved, be sure to contact your dealer or an office of MIMAKI. STEPS: 1 Make sure that the printer is in LOCAL mode, and then select [MAINTENANCE] using the [FUNCTION] key and press the [ENTER] key.
6 Operation for Functions Invoking MACHINE SETUP functions List of functions This section describes briefly the machine setup functions and their setting values. Name Function Refer to Feeding/TakeUP For heavy-duty feeding / take-up device, set whether to use or not to p. 6-20 use. DRYNESS FEED Change the feed operation after printing. p. 6-20 CONFIRM. FEED Set whether or not to perform feeding the media after test printing for checking of the printing result. p.
Invoking MACHINE SETUP functions Setting a MACHINE SETUP The operation described below on the operation panel is required to execute machine setup functions. STEPS: 1 Make sure that the printer is in LOCAL mode, and then select [MACHINE SETUP] using the [FUNCTION] key and press the [ENTER] key. If it is in REMOTE mode, press the [REMOTE] key once. L. ∗ > [JV5-01] width : ∗∗∗∗ mm FUNCTION MACHINE SETUP 2 Select a machine setting function and make setting.
6 Operation for Functions Outline of the machine setup functions Feeding / TakeUP For heavy-duty feeding / take-up device, set whether to use or not to use. Available setting values: [ON, OFF] Aftter switching ON to OFF, move the tension-bar of each device to the lock position. Especially for heavy-duty take-up device, you cannot switch the setting unless moving the bar to the lock position. DRYNESS FEED Set whether or not to perform feeding for media drying.
Invoking MACHINE SETUP functions MEDIA CUT Set a key assignment for media cutting and the operation after cutting. ASSIGN CUT KEY Set whether to assign [ ] key to direct key of media cut. Set Value: [ON, OFF] When assigned to direct key, media cut is selected with [ ] key in the local mode, and when it is executed, feeding is performed automatically until the printed image passes the cut line and then automatically cut. MOVE DROP MEDIA Set the ejecting operation of a media on the platen after cutting.
6 Operation for Functions STAMP SETUP Set whether or not to output the printing conditions and the date and time of printing. With STAMP SETUP set to ON, the printer prints the conditions and the date and time after completion of printing one file. Available setting values: [ON , OFF] With STAMP SETUP set to ON, the printer outputs the following particulars after printing on each page.
Invoking MACHINE SETUP functions Detection of media Thickness Detection Set whether to perform automatically or manually the detection of media thickness performed prior to the detection of media width. Even the same media is used, the thickness could be different due to detection error. In such instance, if you make the setting to MANUAL you can always set the same thickness.
6 Operation for Functions PRT.modeHISTORY Displays the information (printing conditions) of the online printing that has been performed up to now since power-on. (Max. 50) Using [ ] or [ ] key, the display can be changed in the order of printing. Display: Date, history number, resolution, number of passes, printing direction, data format (Variable / Normal), scanning speed, number of layers, print lenght (at completion of printing) LIST Prints the settings of the printer.
Invoking MACHINE SETUP functions When sublimation transfer ink Sb51 is used Settings of the maintenance functions When solvent ink is used 6-25
6 Operation for Functions When sublimation transfer ink Sb51 is used Settings of the machine setup functions When solvent ink is used When sublimation transfer ink Sb51 is used 6-26
Invoking MACHINE SETUP functions Settings of NCU Common to solvent ink and sublimation transfer ink Sb51. Settings of DISPLAY Common to solvent ink and sublimation transfer ink Sb51. Date and time Common to solvent ink and sublimation transfer ink Sb51. VERSION Displays version information of the equipment. Item Display Model JV5-320S (X) Main F / W Version ∗ . ∗∗ NCU F / W Version ∗ . ∗∗ I / F type USB I / F I / F F / W Version ∗ . ∗∗ MRL-III command Version ∗ . ∗∗ Remarks USB 2.
6 Operation for Functions Invoking NCU functions List of functions This section describes briefly the NCU functions and their setting values. Name Function Refer to p. 6-29 NOZZLE CHECK Set whether or not to perform nozzle missing detection. NG ACTION (*1) Set the operation of the printer to be performed in case the preset number of p. 6-29 or more missing nozzles are detected and thus NG judgment is made. (*2) NG JUDGEMENT (*1) Set the number of missing nozzles for NG judgment. (*2) p.
Invoking NCU functions Outline of the NCU functions The NCU functions consist of operations concerning the nozzle missing detection function. Setting Make settings of the function that monitors nozzle missing with the nozzle check unit. Nozzle check Set whether or not to perform nozzle missing detection.
6 Operation for Functions NG ACTION [AFTERtheDRAWend] (*1) Set the operation of the printer after completion of printing of one file in case a preset number of missing nozzles or more are detected and thus NG judgment is made. (*2) NG (*1): Bad nozzle condition. NG (*2): One or more bad nozzles have been located on print head. CONTINUE The printer keeps on printing. (Default) CLEANING&CONT Corrects clogged nozzles by cleaning. Whether the printer succeeds or fails in cleaning, it restarts printing.
DISPLAY setting DISPLAY setting Set a language to be used with the printer. Language Japanese English German French Spanish Italian Portuguese The setting is reflected on the indications on the LCDs.
6 Operation for Functions Applied settings of functions Initial settings can be changed, as required. Settings of heaters Setting items for heaters The items that can be set for the three heaters are as described below. SET TEMP. Set temperature for each of the three heaters. PRE HEAT Set the temperature of the pre-heater. (OFF, 20 ~ 60° C / 68 ~ 140° F) PRINT HEAT Set the temperature of the print-heater. (OFF, 20 ~ 60° C / 68 ~ 140° F) AFTER HEAT Set the temperature of the post-heater.
Applied settings of functions Detailed settings of heaters Make settings of the pre-heater, print-heater and post-heater built in the platen. The temperatures of heaters can be adjusted even during printing so that optimum temperatures can be obtained. However, it takes a heater a few minutes to more than ten minutes to reach the set temperature depending on the ambient temperature. Use this printer at 20-35° to ensure reliable printing.
6 Operation for Functions Setting the temperatures and standby time of heaters Set the temperatures and standby time of heaters by the following procedure: STEPS: 1 Make sure that the printer is in LOCAL mode. If it is in REMOTE mode, press the [REMOTE] key once. L. ∗ > [JV5-01] width : ∗∗∗∗ mm 2 Select [SET UP] using the [FUNCTION] key and press the [ENTER] key. Select type 1 to 4 and press the [ENTER] key.
How to operate function menus How to operate function menus The following pages show the operating procedures and the messages displayed on the LCDs, using the following icons. For detailed information of operation procedures, refer to the relevant pages. Icon Description This icon means pressing the [FUNCTION] key once. This operation is used to enter [FUNCTION mode] or to go to the lower level of hierarchy. This icon means using appropriate ones of the [ ], [ ], [ ] and [ ] keys.
6 Operation for Functions Functions related to the cutter When the media is to be cut at a desired position Cut the media at any desired position without using the [AUTO CUT] function. (Refer to “Cutting the media after completion of printing (p.3-59)” ) L. ∗ > [JV5-01] width : ∗∗∗∗ mm ORIGIN SET UP Move the carriage and media using JOG keys so that the carriage is located at the position where cutting is to be started. When [HEAD GAP] has been set to 4.
Functions related to print quality Functions related to print quality With function menus of the printer, the print quality can be checked and setting can be changed to improve the print quality. Correcting media feed during printing [FEED COMPENSATION.] With the [MEDIA COMP.] function, as already described, operation is executed in LOCAL mode. However, the operation described here is to be executed to correct the media feed rate in REMOTE mode or during printing of image data. L.
6 Operation for Functions Functions related to ink When ink sets (4-color and 6-color) are to be changed L. ∗ > [JV5-01] width : ∗∗∗∗ mm or MAINTENANCE ST.MAINTENANCE or HD.MAINTENANCE FILL UP INK or DISCHARGE&WASH Ink discharge. Being discharged PLEASE WAIT Remove the ink car- Remove cartridges. tridges.
Functions related to ink When ink sets (4-color and 6-color) are to be changed (continued) Remove all washing It'sBeingDischarged. PLEASE WAIT liquid cartridges. Remove the cleaning liquid cartridge. ∗ ∗ ∗ ∗ ∗ ------------------------------ 1234 5678 9ABC DEFG Processing completed Check the condition Please select according to situation. COMPLETED < > WASH Do you discharge a Remove all washing mainte.Wash.liquid ? liquid cartridges. Remove the cleaning liquid cartridge.
6 Operation for Functions Function Flowchart [BOOT] JV5-320S(S) JV5-320S(A) HS Sol, Eco-HS1 (Solvent ink) Sb51 (Water-based ink) 6-40
Function Flowchart [BOOT] 6-41
6 Operation for Functions Function Flowchart [LOCAL mode] 6-42
Function Flowchart [LOCAL mode] (S) 6-43
6 Operation for Functions 6-44
Function Flowchart [LOCAL mode] 6-45
6 Operation for Functions Function Flowchart [REMOTE mode] 6-46
Function Flowchart [REMOTE mode] 6-47
6 Operation for Functions Function Flowchart [FUNCTION Key] 6-48
Function Flowchart [FUNCTION Key] 6-49
6 Operation for Functions When solvent ink is used. When sublimation transfer ink Sb51 is used.
Function Flowchart [FUNCTION Key] 6-51
6 Operation for Functions DECIDE = [ENTER] TIMER SET = [FUNC.
Function Flowchart [FUNCTION Key] INPUT RANGE 0 - 60min, CONTINUE [1] VACUUM STOP TIMER :0min 0 to 60min/CONTINUE 6-53
6 Operation for Functions 6-54
Function Flowchart [FUNCTION Key] 6-55
6 Operation for Functions 6-56
Function Flowchart [FUNCTION Key] 6-57
6 Operation for Functions 6-58
Function Flowchart [FUNCTION Key] 6-59
6 Operation for Functions 6-60
Function Flowchart [FUNCTION Key] 6-61
6 Operation for Functions 6-62
Function Flowchart [FUNCTION Key] 6-63
6 Operation for Functions 6-64
Function Flowchart [FUNCTION Key] 6-65
6 Operation for Functions 6-66
Function Flowchart [FUNCTION Key] 6-67
6 Operation for Functions MACHINE SETUP PRE-FEED METHOD Only FORE-FEED. (LengthSET= [FUNC.] ) PRE-FEED METHOD SELECT:FORE( 150mm ) :FORE&BACK INPUT RANGE 10 - 1000mm PRE-FEED METHOD LENGTH = 150mm 10 to 1000 FORE-> BACK-> FORE PRE-FEED METHOD SELECT:FORE&BACK MACHINE SETUP HEATER SETUP TheSetupReachRangeOf POSTHeatTEMP is CHNG HEATER SETUP POSTReachRange:STD MEDIA CUT ASSIGN CUT KEY MEDIA CUT ASSIGN CUT KEY :OFF :ON MEDIA CUT MOVE.
Function Flowchart [FUNCTION Key] 6-69
6 Operation for Functions MEDIA MEDIA DETECT ThicknessDETECT MEDIA DETECT FEED ERR. DETECT 6-70 FEED ERR.
Function Flowchart [FUNCTION Key] 6-71
6 Operation for Functions 6-72
Function Flowchart [FUNCTION Key] 6-73
6 Operation for Functions 6-74
Function Flowchart [FUNCTION Key] 6-75
6 Operation for Functions 6-76
Function Flowchart [FUNCTION Key] 6-77
6 Operation for Functions D201703-14-18042008 6-78
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