Published Manual Number/ECN: MAP30VXXBE/2006145A • Publishing System: TPAS • Access date: 4/6/2006 • Document ECN's: Latest Available Service— 30015V7J,T5J,T5E 30022V6J,T5J,T5E Washer-Extractors PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Please Read About the Manual Identifying Information on the Cover The front cover displays pertinent identifying information for this manual. Most important, are the published manual number (part number) /ECN (date code). Generally, when a replacement manual is furnished, it will have the same published manual number, but the latest available ECN. This provides the user with the latest information applicable to his machine.
Table of Contents for MAP30VXXBE/2006145A 30015V7J,T5J,T5E 30022V6J,T5J,T5E Washer-Extractors Page Description Document/ECN 1 3 4 9 11 16 BMP720097/92732A 25 Warranty How to Order Parts Safety—Rigid Washer Extractors About the Forces Transmitted by Milnor Washer-Extractors Glossary of Tag Illustrations-30" G, T and V style WE Avoiding Damage from Allied Remote Chemical Delivery Systems Safety Placard Use and Placement 30015, 30022Txx & Vxx Safety Placard Use and Placement ISO 30015, 30022Txx & Vxx Gua
Table of Contents, cont.
3(//(5,1 0,/125 &25325$7,21 /,0,7(' 67$1'$5' :$55$17< We warrant to the original purchaser that MILNOR machines including electronic hardware/software (hereafter referred to as “equipment”), will be free from defects in material and workmanship for a period of one year from the date of shipment from our factory with no operating hour limitation.
2
How to order repair parts Repair parts may be ordered either from the authorized dealer who sold you this machine, or directly from the MILNOR factory. In most cases, your dealer will have these parts in stock. When ordering parts, please be sure to give us the following information: 1. Model and serial number of the machine for which the parts are required 2. Part number 3. Name of the part 4. Quantity needed 5. Method of shipment desired 6.
Safety—Rigid Washer Extractors BIUUUS27 (Published) Book specs- Dates: 20051111 / 20051111 / 20060322 Lang: ENG01 Applic: RUU Safety—Rigid Washer Extractors 1. General Safety Requirements—Vital Information for Management Personnel [Document BIUUUS04] Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs, or changes to the machine can cause unsafe operation and personal injuries, such as multiple fractures, amputations, or death.
Safety—Rigid Washer Extractors 1.1. Laundry Facility—Provide a supporting floor that is strong and rigid enough to support–with a reasonable safety factor and without undue or objectionable deflection–the weight of the fully loaded machine and the forces transmitted by it during operation. Provide sufficient clearance for machine movement.
Safety—Rigid Washer Extractors WARNING 2 : Entangle and Crush Hazards—Contact with moving components normally isolated by guards, covers, and panels, can entangle and crush your limbs. These components move automatically. • Do not remove guards, covers, or panels. • Do not reach into the machine housing or frame. • Keep yourself and others off of machine. • Know the location of all emergency stop switches, pull cords, and/or kick plates and use them in an emergency to stop machine motion. 3.
Safety—Rigid Washer Extractors 4. 4.1. 4.1.1. Safety Alert Messages—Unsafe Conditions [Document BIUUUS14] Damage and Malfunction Hazards Hazards Resulting from Inoperative Safety Devices DANGER 7 : Entangle and Sever Hazards—Cylinder door interlock—Operating the machine with a malfunctioning door interlock can permit opening the door when the cylinder is turning and/or starting the cycle with the door open, exposing the turning cylinder.
Safety—Rigid Washer Extractors 4.2. 4.2.1. Careless Use Hazards Careless Operation Hazards—Vital Information for Operator Personnel (see also operator hazards throughout manual) WARNING 14 : Multiple Hazards—Careless operator actions can kill or injure personnel, damage or destroy the machine, damage property, and/or void the warranty. • Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device. Request authorized service.
About the Forces Transmitted by Milnor® Washer-extractors About the Forces Transmitted by Milnor® Washer-extractors Document ..................... BIWUUI02 Specified Date ................. 20001108 As-of Date ....................... 20001108 Access Date ..................... 20001108 Applicability...........................WUU During washing and extracting, all washer-extractors transmit both static and dynamic (cyclic) forces to the floor, foundation, or any other supporting structure.
has sufficient strength and rigidity, plus a reasonable factor of safety for both, to support the weight of all the fully loaded machine(s) including the weight of the water and goods, and including the published 360º rotating sinusoidal RMS forces that are transmitted by the machine(s). Moreover, the floor, foundation, or other supporting structure must have sufficient rigidity (i.e.
7\_ccQbi _V DQW 9\\ecdbQdY_^c± 7 Cdi\U # D Cdi\U # F Cdi\U GQcXUb 5hdbQSd_bc Illustration
7\_ccQbi _V DQW 9\\ecdbQdY_^c± 7 Cdi\U # D Cdi\U # F Cdi\U GQcXUb 5hdbQSd_bc Illustration
Illustration Explanation Illustration Install the appropriate part here before operating the machine. Explanation Make third (reuse) water connection here. H20 During drain and extract, the cylinder must rotate counterclockwise when viewed from here (rear of machine). Make flushing water connection here. Make cold water connection here. H20 H20 Do not strike shell front of washer-extractors during fork lifting. Striking shell front will cause door to leak. Make hot water connection here.
Illustration Explanation Illustration Explanation Install the appropriate part here before operating the machine. Make third (reuse) water connection here. H20 During drain and extract, the cylinder must rotate counterclockwise when viewed from here (rear of machine). Make flushing water connection here. Make cold water connection here. H20 H20 Do not strike shell front of washer-extractors during fork lifting. Striking shell front will cause door to leak. Make hot water connection here.
Excessive water temperture will damage valves. Do not exceed 160 degrees Fahrenheit (71 degrees Celsius). Fo C o 160 F° 71 C° Excessive air pressure will damage valves. Do not exceed 80 psi (5.5 bar). 10 - 75 psi 0.7 - 5.
BIWUUI03 (Published) Book specs- Dates: 20030306 / 20030306 / 20030306 Lang: ENG01 Applic: WUU Avoiding Damage From Allied Remote Chemical Delivery Systems Milnor® does not manufacture or supply remote chemical delivery systems and this document is meant only to illustrate some of the possible problems that can be minimized during installation of such systems by the chemical supply company.
Avoiding Damage From Allied Remote Chemical Delivery Systems Chemical products commonly found in the laundry industry, when used in established dosages and proper operating parameters, under the auspices of an experienced chemical specialist, should produce satisfactory results, with no consequential detrimental effects. The industry has published standards in Riggs and Sherrill, “Textile Laundering Technology”.
Figure 2: Siphoning From the Chemical Tank into the Machine Examples Legend P. S. T. 2.2. Pump Siphon level. Shading indicates the chemical delivery line and tank content that can siphon into the machine. Chemical tank Ensure the Chemical Lines Cannot Dribble—The pumped chemical system may provide a means of positively closing the chemical line at the pump location, but not at the injection site.
Avoiding Damage From Allied Remote Chemical Delivery Systems Figure 3: Dribbling From Chemical Supply Line Into Machine (assumes positive closure at the pump) Examples Legend D. P. T. 3. Portion of supply line, the contents of which can dribble into the machine Pump Chemical tank Design and Installation Recommendations It is the responsibility of the chemical system manufacturer and supplier to use whatever measures are necessary to ensure that their system is safe for personnel and equipment.
3.4. Dribbling: Locate the entire chemical line below the machine inlet.— Assuming the chemical system does not retain any line pressure and that the pump provides positive closure when the system is off, locate the entire chemical delivery line below the level of the chemical inlet. An example of this is shown in Figure 4. Figure 4: Locating a Pumped Chemical System With Positive Closure To Protect Against Machine Damage Example of Correct Placement Legend I. L. P. T. 4.
21 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation LEFT VIEW Notes: 1. Replace placard immediately, if removed or unreadable. 2. Approximate locations of placards are shown. Mounting holes are provided on machine. Use #8 self-tapping screws. R 30015, 30022Txx & Vxx Safety Placard Use and Placement 50 FRONT VIEW REAR VIEW 10 40 30 RIGHT VIEW 20 Litho in U.S.A.
BMP020103/2002145V (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Description Item Part Number Comments .
23 R Notes: 1. Replace placard immediately, if removed or unreadable. 2. Approximate locations of placards are shown. Mounting holes are provided on machine. If aluminum placard use #8 self-tapping screws. LEFT VIEW ISO Placards shown on this page P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 30015, 30022Txx & Vxx Safety Placard Use and Placement ISO 10 FRONT VIEW REAR VIEW 30 RIGHT VIEW 20 Litho in U.S.A.
BMP020104/2002145V (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—Safety Placard Placement Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.
25 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 30015V7J, T5J,T5E 30022V6J, T5J, T5E Guards and Covers 1 2 5 3 10,11 4 PLACES 10,11 6 PLACES 12 2 PLACES 4 7,8,9 4 PLACES Litho in U.S.A.
26 R DUST COVER 6 NOTE: KEEP DUST COVER IN PLACE AT ALL TIMES. REMOVE FOR SERVICING. BEHIND THIS COVER ARE THE BEARING HOUSING FILL AND DRAIN TUBES. P. O.
Section Service and Maintenance 27 1
Preventive Maintenance BIRQUM01 (Published) Book specs- Dates: 20050302 / 20050302 / 20050302 Lang: ENG01 Applic: RMV Preventive Maintenance 1. Lubrication Guidelines As required by the warranty, to ensure safe operation, and to achieve optimum performance and service life from Milnor® washer-extractors, the schedules, instructions, and precautions herein must be strictly followed. WARNING 1 : Entangle and Crush Hazard—Belts and pulleys can entangle and crush body parts.
Preventive Maintenance Preventive Maintenance Schedule 3. Table 1: Preventive Maintenance Checklist Component Action Frequency Specifications/Figure High quality SAE 30 to 50 (ISO 100 - 220) single weight heavy duty motor oil (nondetergent if available). See "Oil Drain and Water Leakoff" and also see "30022C4x,..Fill/Vent Hoses" See "Drive Train Pulleys and Belts" See motor nameplate. If not specified, use Shell Alvania (or equivalent).
Preventive Maintenance 4.
Preventive Maintenance Figure 4: Inverter Maintenance Points 30022C4x, 30022T5x and 30022V6J Inverter Legend 1. 2. Fan Vent .
MSSM0101CE/9906AV (1 of 19) FASTENER TORQUE REQUIREMENTS È The specifications in this section apply to 1/4 inch and larger Unified National fine and coarse fasteners used on Milnor® machines. This information is to be used only when torque specifications are not stated in the installation or service instructions. When tightening applicable fastener, abide by the following precautions: 1. Always use new fasteners. Replace bolts, nuts, flat washers, and lock washers in the order shown on the parts drawing.
MSSM0101CE/9906AV (2 of 19) Applying Threadlocker Ê NOTE: The following threadlocker information and illustrations are excerpts from the Loctite® User’s Guide and are used with permission. For maximum strength, threadlocker must fill the thread voids completely, as shown in FIGURE 2. Organic or petroleum solvent will remove excess uncured adhesive from joints. Consult information below for the specific fastener application. ÎFIGURE 2 (MSSM0101CE) ÎCorrect Threadlocker Use Bolts and Nuts—See FIGURE 3. Ë 1.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (3 of 19) Removing Fasteners Ë High strength threadlockers like Loctite® 271 (or equivalent) may be weakened by heating to at least 500o F (260o C) as follows. 1. Apply localized heat to fastener as shown in FIGURE 5. 2. Disassemble while hot. Once disassembled, the cured adhesive can be removed with Loctite® Gasket Remover #790 (or equivalent).
MSSM0101CE/9906AV (4 of 19) ÏAll values in foot pounds and (Newton meters) NomiGrade Designation nal bolt and Standard size 1/4 - 28 Zinc or If instructions call for : Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 2.8 (3.80) 3.4 (4.61) 3.8 (5.15) 4.1 (5.56) 5.3 (7.18) 4.9 (6.64) 3.8 (5.15) SAE Grade 2 4.7 (6.37) 5.6 (7.60) 6.3 (8.54) 6.9 (9.36) 8.8 (11.93) 8.1 (10.98) 6.3 (8.54) SAE Grade 4 5.5 (7.46) 6.6 (8.95) 7.3 (9.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (5 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc If instructions call for : bolt size and Standard orCadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare 5/16 - 24 SAE Grade 1 ASTM A307 5.6 (7.59) 6.7 (9.08) 7.4 (10.03) 8.2 (11.12) 10.4 (14.10) 9.6 (13.01) 7.4 (10.03) SAE Grade 2 9.4 (12.74) 11.3 (15.32) 12.5 (16.94) 13.8 (18.71) 17.5 (23.73) 16.3 (22.09) 12.5 (16.
MSSM0101CE/9906AV (6 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard 3/8 - 24 Zinc or If instructions call for : Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 10.2 (13.83) 12.2 (16.54) 13.6 (18.44) 15.0 (20.33) 19.0 (25.76) 17.7 (24.00) 13.6 (18.44) SAE Grade 2 16.9 (22.91) 20.3 (27.52) 22.5 (30.52) 24.8 (33.62) 31.5 (42.70) 29.3 (39.73) 22.5 (30.50) SAE Grade 4 20.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (7 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade bolt size Designation and Standard Zinc or Cadmium Plated If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 7/16 - 20 SAE Grade 1 ASTM A307 16.0 (21.70) 19.2 (26.03) 21.3 (28.88) 23.5 (31.86) 29.9 (40.54) 27.7 (37.56) 21.3 (28.88) SAE Grade 2 26.9 (36.48) 32.2 (43.66) 35.8 (48.54) 39.4 (53.42) 50.1 (67.93) 46.6 (63.
MSSM0101CE/9906AV (8 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Standard and Zinc or bolt size Grade Designation Cadmium Plated 1/2 - 20 If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 24.8 (33.62) 29.8 (40.40) 33.1 (44.88) 36.4 (49.35) 46.4 (62.91) 43.1 (58.44) 33.1 (44.88) SAE Grade 2 41.3 (56.00) 49.5 (67.11) 55.0 (74.57) 60.5 (82.02) 77.0 (104.40) 71.5 (96.94) 55.0 (74.57) SAE Grade 4 48.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (9 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard Zinc or If instructions call for: Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare 9/16 - 18 SAE Grade 1 ASTM A307 35.3 (47.86) 42.4 (57.49) 47.1 (63.86) 51.8 (70.23) 66.0 (89.48) 61.2 (82.98) 47.1 (63.86) SAE Grade 2 59.1 (80.13) 70.9 (96.13) 78.8 (106.84) 86.6 (117.41) 110.3 (149.55) 102.4 (138.
MSSM0101CE/9906AV (10 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard 5/8 - 18 Zinc or If instructions call for: Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 49.5 (67.11) 59.4 (80.54) 66.0 (89.48) 72.6 (98.43) 92.4 (125.27) 85.8 (116.33) 66.0 (89.48) SAE Grade 2 82.6 (112.00) 99.1 (134.36) 110.2 (149.41) 121.2 (164.33) 154.2 (209.07) 143.2 (194.15) 110.2 (149.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (11 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard 3/4 - 16 Zinc or If instructions call for: Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 86.5 (117.28) 103.8 (140.73) 115.3 (156.33) 126.8 (171.92) 161.4 (218.83) 149.9 (203.24) 115.3 (156.33) SAE Grade 2 144.1 (195.37) 173.0 (234.56) 192.2 (260.59) 211.4 (286.62) 269.
MSSM0101CE/9906AV (12 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard 7/8 - 14 Zinc or If instructions call for: Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 137.8 (186.83) 165.4 (224.25) 183.8 (249.20) 202.1 (274.01) 257.3 (348.85) 238.9 (323.90) 183.8 (249.20) SAE Grade 2 137.8 (186.83) 165.4 (224.25) 183.8 (249.20) 202.1 (274.01) 257.3 (348.85) 238.9 (323.90) 183.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (13 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade bolt size Designation and Standard 1 - 12 Zinc or Cadmium Plated If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 205.3 278.35 246.4 (334.07) 273.8 (371.22) 301.1 (408.24) 383.3 (519.69) 355.9 (482.54) 273.8 (371.22) SAE Grade 2 205.3 (278.35) 246.4 (334.07) 273.8 (371.22) 301.1 (408.24) 383.
MSSM0101CE/9906AV (14 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation bolt size and Standard Zinc or If instructions call for : Cadmium Loctite Loctite Loctite Plated 222 or 242 271 262 Loctite 272 Loctite 277 Bare 1-1/8 • 7 SAE Grade 1 ASTM A307 265.8 (360.37) 318.9 (432.37) 354.4 (480.50) 389.8 (528.50) 496.1 (672.62) 460.7 (624.63) 354.4 (480.50) SAE Grade 2 265.8 (360.37) 318.9 (432.37) 354.4 (480.50) 389.8 (528.50) 496.1 (672.62) 460.7 (624.63) 354.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (15 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Zinc or bolt size Designation and Cadmium Standard Plated 1-1/4 • 7 If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare SAE Grade 1 ASTM A307 375.0 (508.43) 450.0 (610.11) 500.0 (677.91) 550.0 (745.70) 700.0 (949.07) 650.0 (881.28) 500.0 (677.91) SAE Grade 2 375.0 (508.43) 450.0 (610.11) 500.0 (677.91) 550.0 (745.70) 700.
MSSM0101CE/9906AV (16 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade Designation Zinc or bolt size and Standard Cadmium Plated If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1-3/8 • 6 SAE Grade 1 ASTM A307 491.1 (665.84) 589.4 (799.12) 654.8 (887.79) 720.3 916.8 851.3 654.8 (976.60) (1243.00) (1154.21) (887.80) SAE Grade 2 491.1 (665.84) 589.4 (799.12) 654.8 (887.79) 720.3 916.8 851.3 654.8 (976.60) (1243.00) (1154.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (17 of 19) ÏAll values in foot pounds and (Newton meters) Nominal Grade bolt size Designation and Standard Zinc or Cadmium Plated If instructions call for : Loctite 222 or 262 Loctite 242 Loctite 271 Loctite 272 Loctite 277 Bare 1-1/2 • 6 SAE Grade 1 ASTM A307 652.5 (884.67) 783.0 870.0 957.0 1218.0 1131.0 870.0 (1061.60) (1179.56) (1297.52) (1651.39) (1533.43) (1179.56) SAE Grade 2 652.5 (884.67) 783.0 870.0 957.0 1218.0 1131.0 870.0 (1061.
MSSM0101CE/9906AV (18 of 19) ÏOther Fastener Torque Specifications ÏAll values in foot-pounds and (Newton-meters) Nominal bolt size 18 - 8 Stainless Steel 316 Stainless Steel Brass Aluminum 2024 - T4 1/4 - 20 6.3 (8.54) 6.6 (8.95) 5.1 (6.91) 3.8 (5.15) 1/4 - 28 7.8 (10.57) 8.3 (11.25) 6.4 (8.67) 4.8 (6.50) 5/16 - 18 11.0 (14.90) 11.5 (15.60) 8.9 (12.06) 6.7 (9.08) 5/16 - 24 11.8 (16.00) 12.3 (16.67) 9.7 (13.15) 7.2 (9.76) 3/8 - 16 19.7 (26.71) 20.6 (27.93) 16.0 (21.70) 11.
FASTENER TORQUE REQUIREMENTS MSSM0101CE/9906AV (19 of 19) ÏOther Fastener Torque Specifications ÏAll values in foot-pounds and (Newton-meters) Nominal bolt size 18 - 8 Stainless Steel 316 Stainless Steel Brass Aluminum 2024 - T4 7/8 - 9 194.0 (263.03) 202.5 (274.55) 158.8 (215.30) 124.6 (168.93) 7/8 - 14 193.2 (261.94) 201.7 (273.47) 157.9 (214.08) 124.2 (168.40) 1-8 286.7 (388.71) 299.6 (406.20) 234.6 (318.07) 183.8 (249.20) 1 - 14 259.2 (351.43) 270.8 (367.16) 212.1 (287.57) 166.
Section Drive Assemblies 51 2
52 R 4 2 1 5 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 30015T5J,T5E & 30022T5J,T5E Drive Chart 3,6 Parts List—Drive Chart Item Part Number Description Comments D33 03260 94000Z DRIVE CHART-3015/22V4 60CYC 30015 & 30022T5J 1 2 3 4 5 6 all all all all all all 15E230 56Q0RJA 560260R3JA 56Q1KSF 56VR082XB3 562240R3SF STRMACHKEY 3/8SQX2+1/2 TOL.+0 7/8" BUSHING VPUL QD TYPE "JA" VPUL 3G3V2.
53 R 4 2 1 5 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 30015V7J & 30022V6J Drive Chart 3 Parts List— Drive Chart D33 02860 B 93000Z DRIVE CHART=3022V7 VSP 60CYC 93000Z DRIVE CHART=3022V7 VSP 50CYC 30015V7J & 30022V6J 50 CYCLE 30015V7J & 30022V6J 60 CYCLE 2 3 4 5 all all all all 56Q1CH 56030B2H 56Q1KSD 1+1/8" BUSH VPUL TYP H,D,OR QT VPUL 2B3.0/A2.
54 R 7 7 4 5,6 (2 PLACES) 3 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 2 30015, 30022, 36026, & 42026Vxx,Txx Motor Mount 1 SEE DETAIL A 30022V6J, T5J, T5E MOUNTING 4 (1 SPRING ON PULLEY END) 14,15 13 DETAIL A (4 PLACES) 10 8 12 11 9 (ITEM 15, TUBE, SLIDES OVER SHAFT TO TIGHTEN BELT) 36026V5J, V7J, & 42026V6J MOUNTING 13 4 (1 SPRING ON PULLEY END) Litho in U.S.A.
BMP000008/2001036V (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—Motor Mount Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item 9.
56
Section Bearing Assemblies 57 3
58 R ** 11 DETAIL C PUSH-OFF HOLES CYLINDER 8 A A ** 19 10 9 ** 11 SEE DETAIL C PULLER MOUNTING HOLES *** 620PLACES 6 7 30015M4A SPIDER SHOWN (00A) SHELLFRONT 5 P. O.
59 Parts List—Cylinder,Shell,Bearing,Console Installation P. O.
60 R A A B B FRONT SHAFT SEAL HOLDER SECTION B-B P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 30015V7J, T5J, T5E, M6x Main Bearing Assembly 1 2 VENT 9 SECTION A-A 12 13 14 15 DRAIN 26 25 24 12 13 14 15 21 19 18 17 16 28 23 27 10 30 LEAK-OFF FOR SEALS 8 22 29 5 7 GREASE INLET FOR MAIN BEARING 31 3 4 6 VENT SHIMS 20 REAR SEAL BEARING HOLDER Litho in U.S.A.
BMP910034/2001036V (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—Main Bearing Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Description Item Part Number Comments .
62 R A A B B FRONT SHAFT SEAL HOLDER SECTION B-B P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 30020 & 30022 Main Bearing Assembly 1 2 VENT 9 SECTION A-A 12 13 14 15 DRAIN 26 25 24 12 13 14 15 21 19 18 17 16 28 23 27 10 30 LEAK-OFF FOR SEALS 8 22 29 5 7 GREASE INLET FOR MAIN BEARING 31 3 4 6 VENT SHIMS 20 REAR SEAL BEARING HOLDER Litho in U.S.A.
63 Parts List—Main Bearing P. O.
64
Section Shell and Door Assemblies 65 4
66 2 1 R A A P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 3010 / 3015 G5E,G5X,CGE 30015 V7J,T5J,C4A,C4E & 30022 V6J,T5J,C4A,C4E B Shellfront Assembly, Conduit, & Interlock B 7 6 8 9 FOR DOOR ASSEMBLY, SEE BMP920009. 5 4 12 11 FOR INTERLOCK ASSEMBLY, SEE BMP750046. DOOR HINGE 13 VIEW "A-A" 10 VIEW "B-B" 2. 1. 14 15 16 17 18 . DJUST THE LATCH SO THAT THE A MINIMUM ENGAGEMENT WITH THE DOOR FULLY CLOSED EQUALS 1/4" +- 1/16" (6.4mm +- 1.5mm).
67 Parts List—Shellfront, Conduit & Interlock P. O.
68 8 23 12 2 24 3 11 10 16 17 18 19 9 7 HINGE DETAIL 6 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation VIEW A-A R 30015 & 30022 Rigid Mount Door Assembly 24 21,20 1 A A B 37 16,17,18,19 16,18,35,36 B 16,18,22,35 37 16 VIEW B-B 35 36 18 25 13 Litho in U.S.A.
BMP920009/2001036V (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—Door Assembly Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item .
70 SWITCH STRIKER ADJUSTMENT SEE BOLT SPACER ADJUSTMENT Adjust the switch striker arm by bending as shown so that : 1) The switch is activated when the door is closed 2) The switch does not actuate when the unlatching lever is fully depressed with the door open 3) The arm does not over travel and hit the switch housing when the door is closed and the switch is actuated. P. O.
71 Parts List—Interlock Assembly P. O.
72
Section Chemical Supply Devices 73 5
74 R SHELL ITEMS 10,11&12 FASTEN SPLASH GUARD ASSEMBLY TO PLASTIC HOUSING (4 PLACES). 10 11 12 00A 9 1 6 P. O.
75 R 6 P. O.
76 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 3 Compartment Supply Injector Litho in U.S.A.
BMP770149/2000333V (Sheet 2 of 2) R Pellerin Milnor Corporation Litho in U.S.A. P. O. Box 400, Kenner, LA 70063-0400 Parts List—3 Compartment Supply Injector Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item .
78
Section Water and Steam Piping and Assemblies 79 6
80 P R GAS STOP VALVE ON/OFF MODULATING VALVE PRESSURE SWITCH 2-WAY VALVE MALE CONNECTOR REDUCER PIPE PLUG GAS COCK REGULATOR ISOMETRIC SYMBOLS P. O.
81 R SEWER 10 SEE BMP920017 M DRAIN LEVEL 1 SHELL 1 LEVEL 2 PRESSURE (LEVEL) SWITCHES P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 30015V7J,T5J,T5E 30022V6J, T5J,T5E ** 2 PERISTALTIC SUPPLY SEE BMP000046. FLUSHING WATER 3 * 4 FLUSHING WATER - STRAINER MUST BE CLEANED, SEE "PREVENTIVE MAINTENANCE" IN THE TABLE OF CONTENTS. 2 HOT WATER 3 COMPARTMENT SUPPLY - PRESSURE REGULATOR MUST REMAIN SET AT THE FACTORY SETTING OF 28 P.S.I.
BMP000049/2002044V (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—Water/Steam/Drain Schematic Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.
83 3 15 16 17 18 19 4 R 5 2 4 8,9 P. O. Box 400, Kenner, LA 70063-0400 6 Pellerin Milnor Corporation 10 11 7 11 14 PERISTALTIC SUPPLY 1 (SEE BMP000046) 10 30015V7J, T5J, T5E, T5X, C4A 30022V6J, T5J, T5E, T5X, C4A, C4T Water Inlet Assemblies with Peristaltic Supply 12 13 20 (6 PLACES) Litho in U.S.A.
84 R 31 26 31 21 25 24 30 29 P. O.
85 R 2 5 2 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 30015V7J,T5J,T5E 30022V6J,T5J,T5E Level Switches 1,8 3 4 6 LEVEL SWITCHES ITEMS 1-6 (T5E ONLY) TO TRANSDUCER 7 ON PROCESSOR BOARD, ALL VxJ AND TxJ MACHINES Parts List - Level Switches Item Part Number Description Comments 3 4 5 6 7 8 all all all all all 2 all all 1 all 51E502P 60E002S A33 12000J 27A052 02 03332C 60E005P 27A044A 51E509 HOSE ADPT.1/4"MPX3/16H POLY-E PVC TUBING .170IDX.
86 R 5 COUPLING NUT 4 3 BONNET 6 IF THE VALVE LEAKS BETWEEN THE BODY AND BONNET, LOOSEN THE COUPLING NUT AND TURN THE BONNET SLIGHTLY, THEN TIGHTEN THE COUPLING NUT. IF THE VALVE STILL LEAKS, REPEAT THE OPERATION. IN NO CASE MUST THE COUPLING NUT BE TIGHTENED EXCESSIVELY. 1 7 8 2. 2 13 COUPLING NUTS MUST NOT BE TIGHTENED EXCESSIVELY. USE A STEADY PULL WITH A 14" OR SMALLER WRENCH. DO NOT HAMMER ON NUT OR WRENCH. LIMIT MAXIMUM TORQUE ON COUPLING NUT TO 600LB/INCH.
87 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 2-Way Electric Water Valve 5 00A 00B 00C CAUTION Release pressure to valve before disassembly. Maintenance Allow solenoids to cool before servicing the valves. READ ALL SAFETY STATEMENTS ABOVE BEFORE PROCEEDING ANY FURTHER! + BURN HAZARD Solenoid enclosures become too hot to touch when energized for a long period. This will not damage the solenoid, but may cause a painful burn. + Troubleshooting Remove retaining clip.
BMP920029/98443V (Sheet 1 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Used In Parts List—2-Way Electric Water Valve Item Part Number 00A 00B 00C 001A 001B 001C 002 003 004 005 96TDC2AA24 96TDC2AA37 96TDC2AA71 96T1001A24 96T1001A37 96T1001A71 96V1001CLP 96V1001PLT 96V1001WSH 96V235B Description Litho in U.S.A. Comments .
89 R SHELL 3 4 P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 3010 G5E,G5X,CGE; 3015G5E,G5X,CGE 30015, 30022Vxx, Txx, C4A, C4T, C4E; 30015, 30020, 30022Qxx Drain Sump Installation 2 1 Parts List—Drain Sump Installation Item Part Number Description Comments 1 2 3 4 all all all all 15P050 24G018N 02 03332A 02 03366A PHDCUT-F PANHD 10-32X3/4 SS410 ROLLED WASH.
90 R P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 1 4 30015, 30020 & 30022 Rigid Mount Washer Extractors DrainValve Installation FOR DRAIN VALVE REPAIR PARTS SEE, BMP920017. 5 2 3 2 6 Litho in U.S.A.
BMP920020/2001036V (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—Drain Valve Installation Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item .
92 R 3 COVER 1 SPRING MOTOR P. O. Box 400, Kenner, LA 70063-0400 Pellerin Milnor Corporation 3” Electric Drain Valve * * MAIN DRIVE PIN KIT 4 METAL WASHER * BEARING * "V" PACKER SEAL * MOTOR MOUNTING PLATE * VALVE BODY ASSEMBLY 2 Litho in U.S.A.
BMP920017/2002044V (Sheet 2 of 2) R Pellerin Milnor Corporation P. O. Box 400, Kenner, LA 70063-0400 Litho in U.S.A. Parts List—3” Electric Drain Valve Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration. Item .