Specifications

Fanuc Internal Wiring Kit #300 229
Includes 30 ft cable that connects to the Fanuc
controller, and 22 in connector for mounting the
wire drive assembly on top of the robot arm.
Receptacle/Adapter Kits
#194 793 ABB
#194 791 Fanuc
#194 790 Motoman
#300 056 Panasonic
#195 002 Universal
One required per machine.
For analog
communication with robot controls via 72-pin
Harting connector on Auto-Axcess. 1-ft length.
Smart Adapter #300 012
Allows Auto-Axcess to be configured to function
as semi-automatic. To be used when there is a
desire to have a common power supply and motor
in both robotic and semi-automatic application.
Easy asset management. 21-ft trigger control
cable is included.
Universal Connector for Analog Control #195 002
Includes mating Harting connector with pins to
allow custom configuration for robotic and fixed
automation applications.
Fanuc/Motoman Wire Drive Motor Assembly
Mounting Bracket #300 013
Shell Connector #194 847
For use by anyone wishing to interface
peripherals, but not wanting to source the
appropriate female amphenol connector.
Coolant Flow
Switch #195 461
To ensure coolant
is flowing in the
system. Lack of
coolant flow may
cause damage to water-cooled guns. Module
allows wiring into the peripheral connector
port. 50 ft (15.2 m) cable with connector and
separate shell connector for simple modification
to desired length in the field. It can be mounted
on the Auto-Axcess or as desired elsewhere.
1/4-turn quick connection.
Fixed or Hard Automation Accessories
Oscillators and Motorized Cross Slides
Refer to Lit. Index No. AU/6.0.
Welding Guns see www.bernardwelds.com
11
Genuine Miller Services and Accessories
(For robotic/automation applications only.)
Consulting Services
Field Application Support #195 480
Auto-Axcess systems may require factory-
trained technical support depending on
the complexity of the application and the
local availability and capability of qualified
welding engineers or robotic experts.
You should contact the factory if there
are questions. Factory support is available
at a flat rate of $1250.00 per day plus
expenses when planned and ordered
more than 10 days in advance. Rates and
availability of our technical specialists with
less than 10 day notice are considerably
more. Rates are based on a 10-hour day
including travel. One day minimum.
Service and Troubleshooting
Analog Robot Simulator #195 030
Device simulates the analog commands
of typical robots. it can be used as a
diagnostic tool to determine power source
functionality and isolate robot, power
source or cable issues.
Learn More at MillerWelds.com/AMS
“U” cogged for
extremely soft
“U” groove for wire or soft-
soft wire or “V” knurled shelled cored
“V” groove soft-shelled for hard-shelled wires (i.e., hard
Wire size for hard wire cored wires cored wires facing types)
.035 in (0.9 mm) #151 026 #151 036 #151 052
.040 in (1.0 mm) #161 190
.045 in (1.1/1.2 mm) #151 027 #151 037* #151 053 #151 070
.052 in (1.3/1.4 mm) #151 028 #151 038 #151 054 #151 071
1/16 in (1.6 mm) #151 029 #151 039 #151 055 #151 072
.068/.072 in (1.8 mm) #151 056
5/64 in (2.0 mm) #151 040 #151 057 #151 073
3/32 in (2.4 mm) #151 041 #151 058 #151 074
7/64 in (2.8 mm) #151 042 #151 059 #151 075
1/8 in (3.2 mm) #151 043 #151 060 #151 076
Select drive roll kits from chart below according to type and wire size being used. Drive roll kits include 4 drive rolls, the necessary guides and feature an
anti-wear sleeve for the inlet guide.
*Accommodates .045 and .047 (3/64 in) wire.
Wire size Inlet Guide Intermediate Guide
.047 (3/64) in (1.2 mm)* #151 203 #151 204
1/16 in (1.6 mm) #151 205 #151 206
3/32 in (2.4 mm) #151 207 #151 208
Note: “U groove” drive rolls are recommended when feeding aluminum wire.
*Pushing .047 (3/64) in (1.2 mm) wire is not recommended in torches
greater than 10 ft in length.
Drive Roll Kits
(Order from Miller Service Parts.)
Nylon Wire Guides for Feeding Aluminum Wire
Wire size Inlet Guide Intermediate Guide
.023.040 in (0.61.0 mm) #150 993 #149 518
.045.052 in (1.11.4 mm) #150 994 #149 519
1/16 5/64 in (1.62.0 mm) #150 995 #149 520
1/16 5/64 in (2.42.8 mm) #150 996 #149 521
1/8 in (3.2 mm) #150 997 #149 522
Wire Guides