PARTS AND OPERATION MANUAL PARTS AND OPERATION MANUAL © COPYRIGHT 2001, MULTIQUIP INC. Tamping Rammer Model MTR-35W Revision #8 (06/26/01) MULTIQUIP INC.. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 E-mail:mq@multiquip.com • www:multiquip.
PAGE 2 — MTR-35W — PARTS & OPERATION MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 MTR-35W— PARTS & OPERATION MANUAL — REV.
TABLE OF CONTENTS Here's How To Get Help ........................................ 3 Table Of Contents ................................................. 4 Parts Ordering Procedures ................................... 5 Rules For safe Operation ..................................6-7 Operation and Safety Decals ................................ 8 General Information .............................................. 9 ROBIN EC-08HS ENGINE Crankcase and Cylinder Assembly ................
PARTS ORDERING PROCEDURES n n n n n n n Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the same day the order
RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the MTR-35W Tamping Rammer: GENERAL SAFETY ■ DO NOT operate or service this reading this entire manual. equipment before ■ This equipment should not be operated by persons under 18 years of age.
RULES FOR SAFE OPERATION ■ NEVER Run engine without air filter. Severe engine may occur. Transporting ■ Always shutdown engine before transporting. ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Tighten fuel tank cap securly and close fuel cock to prevent fuel from spilling. ■ Always be sure the operator is familiar with proper safety precautions and operations techniques before using rammer. ■ Drain fuel when transporting rammer over long distances or bad roads.
OPERATION AND SAFETY DECALS PAGE 8 — MTR-35W — PARTS & OPERATION MANUAL — REV.
GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MTR-35W Tamping Rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for backfilling for gas pipelines, water pipelines and cable installation work. The impact force of the MTR-35W levels and uniformly compacts voids between soil particles to increase dry density. Circular motion is converted to create impact force.
SPECIFICATIONS Table1. MTR-35W Rammer Specifications MODEL MTR-35W U.S. (metric) Overall Height 41.5 in. (1,055 mm) Height of Handlegrip 35.3/8 in (900 mm) Overall Width 14.1/4 in. (360 mm) Over Length 21.5 in. (545 mm) Plate Dimensions 5.7/8 X 10.5/8 IN.(150 X 270 mm) Blows/minute 720~750 Tamping Area 1,507- 2,153 sq. ft. per hr (140-200 sq.m per hr) Impact Force 1210 lbs./blow (550 kg/blow) Clutch Automatic Centrifugal Operating Weight 84 lbs. (38 kg) Table 2.
MTR-35W — CONTROLS AND COMPONENTS Figure 1. MTR-35W Rammer Figure 1 shows the location of the controls and components 8. Foot– Laminated wood with tempered steel plate for superior shock absorption. for the MTR-35W Tamping Rammer. The functions of each control is described below: 9. Recoil Starting Handle – Used when starting the engine. Pull starter handle sharply and quickly, then return 1. Throttle Lever – Controls engine speed and the tamping starter handle to starter case before releasing.
it often. MTR-35W — OPERATION This section is intended to assist the operator with the initial start-up of the MTR-35W Tamping Rammer. It is extremely important that this section be read carefully before attempting to operate the rammer. DO NOT use your rammer until this section is thoroughly understood. Prior to starting the operation 1. When transporting the machine, carry it by the grip handle located on the body (Figure 2).
MTR-35W — OPERATION Inspection 1. Check all nuts, bolts fasteners for tightness. Retighten as necessary. 2. Clean any dirt from the recoil starter and foot pedestal. Wipe the entire unit clean before operating. 3. Replace any missing or damaged Safety Operation decals. 4. Adjust height of handle. Adjust handle by loosening nuts and moving handle to suit operation. Retighten nuts. 3. Close the choke lever (Figure 4) and move the throttle lever (Figure 9) to the "Full Open" position.
MTR-35W — OPERATION 7. If the carburetor is flooded or the crankcase is loaded with excess fuel, open the drain plug as shown in (Figure 8) and drain out excess fuel. Stopping The Engine Normal Shutdown 1. Move throttle lever quickly from the FULL OPEN to IDLE position (Figure 10) and run the engine for three minutes at low speed. After the engine cools, turn the engine start/stop switch to the “OFF” position (Figure 5) until engine comes to a complete stop. Figure 8. Drain Plug Operation 1.
MTR-35W — MAINTENANCE Maintenance Perform the scheduled maintenance procedures as indicated: DAILY ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed. WEEKLY ■ Remove the fuel filter cap and clean the inside of the fuel tank. ■ Remove or clean the filter at the bottom of the tank.
MTR-35W — TROUBLESHOOTING GUIDE TABLE 4. ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite. (Power available at high tension cable). Fuel is available but spark plug will not ignite. (Power NOT available at high tension cable). Fuel is available and spark plug ignites (compression normal). Fuel is available and spark plug ignites (compression low ). Ignition plug being bridge? Check ignition system.
MTR-35W — TROUBLESHOOTING GUIDE ENGINE TABLE 4. ENGINE TROUBLESHOOTING (continued) SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates. Recoil star ter not working properly. Governor adjustment improper? Adjust governor to correct lever. Governor spring defective? Clean or replace ignition. Fuel flow erratic? Check fuel line. Air taken in through suction line? Check suction line. Dust in rotating par t? Clean recoil star ter assembly.
MTR-35W — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
MTR-35W — SUGGESTED SPARE PARTS MTR-35W Mikasa Rammer 1 to 3 Units Qty. P/N Description 10 ....... GRS2 .................. Grease High Temp 2 ......... 650140031 ......... Spark Plug 1 ......... 301010900 ......... Wire Throttle 1 ......... 402010110 ......... Spring Return 1 ......... 959401750 ......... Wire Stopper 2 ......... 351010050 ......... Grease Fitting 1 ......... 430440033 ......... Cap Fuel Tank 1 ......... 301322990 ......... Fuel Cock Assy. 2 ......... 354030040 ......... Element Gray 2 ...
MTR-35W — NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 20 — MTR-35W — PARTS & OPERATION MANUAL — REV.
MTR-35W — NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO 1 2 3 4 5 6 7 8 9 10 * * * * * * * * PART NO 920203700 920106460 920203980 920107660 920101200 920107000 920203700 920203330 DCLMTR-35W PART NAME QTY. REMARKS DECAL: CAUTION MIXED FUEL 1 DECAL: MIKASA MARK (ORANGE) 1 DECAL: ELEMENT SET ..................... 1 ..... REPLACES 920106450 DECAL: ENGINE RPM 1 DECAL: GREASE 3 PLATE: SERIAL NO. .......................... 1 ..... CONTACT MQ SERVICE DEPT. W/MODEL & S/N DECAL: PRE-CLEANER 1 DECAL: CAUTION .....
MTR-35W — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PAGE 22 — MTR-35W — PARTS & OPERATION MANUAL — REV.
MTR-35W — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. NO. PART NO.
MTR-35W — CYLINDER GUIDE AND FOOT ASSY. CYLINDER GUIDE AND FOOT ASSY. 33 31 32 PAGE 24 — MTR-35W — PARTS & OPERATION MANUAL — REV.
MTR-35W — CYLINDER GUIDE AND FOOT ASSY. CYLINDER GUIDE AND FOOT ASSY. NO. 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 A 31 32 33 34 35 36 37 38 39 * * * * * * * * * PART NO.
MTR-35W — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. B 21-1 21-2 21-3 PAGE 26 — MTR-35W — PARTS & OPERATION MANUAL — REV.
MTR-35W — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. NO. 1 2 3 4 5 A 11 12 13 14 15 16 17 18 19 20 21 PART NO. 305112850 351325590 001521020 033121009 002211020 305910030 305112820 954404890 0430440033 351437780 351439290 954405080 001220830 022710809 952401450 030208200 954300390 21-1# 21-2# 21-3# 22 23 24 25 26 0642001410 0642001420 0642001430 351436350 954403030 301419750 301418140 954404590 * * * * * * PART NAME QTY.
MTR-35W — OPTIONAL PARTS ASSY. OPTIONAL PARTS ASSY. (NARROW FEET AND TRENCH SHOES) A PAGE 28 — MTR-35W — PARTS & OPERATION MANUAL — REV.
MTR-35W — OPTIONAL PARTS ASSY. OPTIONAL PARTS ASSY. (NARROW FEET AND TRENCH SHOES) NO. A 1 2 3 4 5 6 7 8 9 11 11 11 12 13 14 * * * * * * * * * PART NO. 305910020 305333140 305333150 305446470 001611050 022711012 030210250 001611252 022711214 030212300 305333160 305333170 305334390 001221235 020312100 030212300 PART NAME QTY. REMARKS FOOT ASSY 200B ............................... 1 ............
ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY. CRANKCASE AND CYLINDER ASSY. PAGE 30 — MTR-35W — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08GH ENGINE — CRANKCASE AND CYLINDER ASSY. CRANKCASE AND CYLINDER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 * * * * * * PART NO. 5801036000 0600200020 0600200010 0440200020 0440060010 0105064970 0105060050 0643109980 5801501400 0650140031 5801501800 0011406450 0021706000 0031006000 030206150 0149060040 020106050 0241029990 PART NAME QTY. REMARKS CRANKCASE COMPL. ........................ 1 ............
ROBIN EC-08GH ENGINE — CRANKCASE AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. PAGE 32 — MTR-35W — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08GH ENGINE — CRANKCASE AND PISTON ASSY. CRANKSHAFT AND PISTON ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. 5802024000 5802023000 5802500600 5802500700 0565119990 0610120010 0039310000 030206150 030210250 0053204201 0173120010 1294170322 5514500100 0230230020 0043105080 0032005000 PART NAME QTY. REMARKS CRANKSHAFT CP 1 PISTON RING ...................................... 2 ............REPLACES PISTON 1 PISTON PIN 1 CLIP 2 NEEDLE BEARING 1 NUT ...........................................
ROBIN EC-08GH ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. PAGE 34 — MTR-35W — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08GH ENGINE — GOVERNOR ASSY. GOVERNOR ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. 5804005000 5804500800 5804500900 2266255008 5804500600 0230060090 0105050616 1294210113 1294220103 1054270100 1064280113 1294250111 0170069906 1294500103 0200070010 0217060020 0021706000 0140039980 030206150 0016506400 PART NAME QTY. REMARKS GOVERNOR LEVER CP 1 CONTROL LEVER 1 BUSHING 2 BUSHING, NYLON .............................. 1 ............REPLACES STOP PLATE 1 SPACER 1 BOLT .........
ROBIN EC-08GH ENGINE — MUFFLER ASSY. MUFFLER ASSY. PAGE 36 — MTR-35W — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08GH ENGINE — MUFFLER ASSY. MUFFLER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 5803051000 5803033000 5803034000 0016706200 0016706160 0031006000 030206150 0031206000 5805012000 1507520103 5809011000 0011308180 1293500403 0170069960 PART NAME QTY. REMARKS MUFFLER 1 MUFFLER BRACKET A 1 MUFFLER BRACKET B 1 BOLT (CYLINDER) 2 BOLT (MUFFLER) 4 WASHER 6 SPRING WASHER ............................... 8 ............REPLACES 0032006000 WASHER 2 CYLINDER COVER 1 CLAMP ...............................
ROBIN EC-08GH ENGINE — CARBURETOR AND AIR CLEANER ASSY. CARBURETOR AND AIR CLEANER ASSY. PAGE 38 — MTR-35W — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08GH ENGINE — CARBURETOR AND AIR CLEANER ASSY. CARBURETOR AND AIR CLEANER ASSY. NO. 1 2# 3# 4# 5# 6# 7# 8# 9# 10# 11# 12# 13# 14# 15# 16# 17# 18# 19# 20# 21# 22# 23# 24# 25# 26# 27# 28# 29# 30# 32 33+ 34+ 37 39 40 41 42 43 44 45 46 * * * * * * * * * * * * PART NO.
ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY. RECOIL STARTER AND BLOWER ASSY. PAGE 40 — MTR-35W — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08GH ENGINE — RECOIL STARTER AND BLOWER ASSY. RECOIL STARTER AND BLOWER ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20-1 21 21-1 22 23 * * * * * * * * * * * PART NO. 5805001000 5805004020 5805004030 5805001020 5805004050 5805004040 5805011030 EC08A05038 5805011020 5515005160 5805001030 EC08A050311 0011006100 0011006140 5805500100 5515500200 0011106200 0566000250 5809502200 0669900207 0662009720 0043504060 0043304100 0566030010 920100240 PART NAME QTY.
ROBIN EC-08GH ENGINE — MAGENTO ASSY. MAGNETO ASSY. PAGE 42 — MTR-35W — PARTS & OPERATION MANUAL — REV.
ROBIN EC-08GH ENGINE — MAGENTO ASSY. MAGNETO ASSY. NO. 1 PART NO. 2 3 4 5 6 7 5807007020 0241069980 0655000140 0011105250 0851029960 0659000010 PART NAME QTY. REMARKS MAGNETO CP ..................................... 1 ............NOT SRV. USE 5807005010 FLYWHEEL AND ITEM 2, IGNITION COIL IGNITION COIL .................................... 1 ............REPLACES 5807002020 GROMMET 1 SPARK PLUG CAP 1 BOLT AND WASHER ASSY 2 VINYL PIPE 1 SPARK PLUG CLIP .............................. 1 ............
TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 4. PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. Freight is at the sender’s expense.
NOTE PAGE MTR-35W— PARTS & OPERATION MANUAL — REV.
PARTS AND OPERATION MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 MULTIQUIP INC.
