MAY 2000 16-40095A.1-101 Game Operations Manual for 39" Dedicated Video Game 86 Manual Includes Operation & Adjustments * Parts Information * Wiring Diagrams * Testing & Problem Diagnosis The manufacturer intends that this game is to be operated for amusement purposes only and not in contravention of any federal, state or local law or regulation of the United States or any foreign country governing gaming devices.
CABINET LINKING INSTRUCTIONS To link two cabinets, use the crossover coupler included in the spare parts bag. Connect the factory installed linking cable to the coupler and follow the instructions for “Wiring Modifications and Software Setup” located below starting with step #7. To link three or more cabinets, use a standard 10 base-T ethernet hub and follow all of the instructions for “Wiring Modifications and Software Setup” located below.
4. Refer to the manufacturer’s instructions in order to set the hub switches for LNK (link) and X (crossover) activity. 5. Fasten the hub to the bottom of the most central cabinet using a hook-and-loop type material. Orient the hub so that the indicator lights are visible and cable jacks are accessible. 6. Make sure excess cable is tied into a coil and that all cables are routed through the notch in the rear door. Connect the AC adapter for the hub and all line cords to AC power.
CHAPTER ONE OPERATIONS C.A.R.T.
CHAPTER 1 OPERATION SAFETY INSTRUCTIONS The following safety instructions apply to operators and service personnel. Read these instructions before servicing or preparing the Video Game Machine (VGM) for play. Other safety instructions appear throughout this manual. DEFINITIONS OF SAFETY TERMS • DANGER indicates an imminent hazard. If you fail to avoid this hazard, it WILL cause death or serious injury. • WARNING indicates a potential hazard.
CHAPTER 1 OPERATION CAUTION: USE CARE WHEN SHIPPING HARD DISKS. The hard disk drive must be packed in an anti-static bag. When shipping the drive for repair or replacement, pack it in an approved container (P/N 08-8068). Do not stack or drop hard disk drives. WARNING: HAZARD TO EPILEPTICS.
CHAPTER 1 OPERATION PRODUCT SPECIFICATIONS Operating Requirements Location Domestic Foreign Japan Electrical Power 120VAC @ 60Hz 4.0 Amps 230VAC @ 50Hz 2.0 Amps 100VAC @ 50Hz 4.0 Amps Temperature 32°F to 100°F (0°C to 38°C) Humidity Not to exceed 95% relative Cabinet Statistics Shipping Dimensions Width 40" (101.6 cm) Depth 95" (241.3 cm) Height 86" (218.4 cm) Shipping Weight (Approx.) 600Lbs (272kg) Main Cabinet 200Lbs (90kg) Control Cab. 125Lbs (57kg) Seat Assy.
CHAPTER 1 OPERATION VIDEO GAME MACHINE ARRAY SET-UP 1. Remove all items from the shipping containers and set them aside. Remove all packing material. Inspect the exterior of the main cabinet, control cabinet and the seat pedestal for any damage. WARNING The cabinet is top heavy. Do not push against plastic parts during movement. 2. Remove the keys from the steering wheel. Unlock and open the rear door, and the coin and cash boxes.
CHAPTER 1 OPERATION 7. Roll the pedestal section near the control cabinet, leaving enough space to attach the wiring harness. Mate cables between the pedestal and the control cabinet. Press firmly, but do not force, the keyed connectors to seat the contacts. Ensure no wires are pinched during pedestal attachment. 8. Align the opening in the pedestal with the ends of the rails. Slide the pedestal forward onto extended mounting rails and align the holes.
CHAPTER 1 OPERATION 12. Reinstall the rear door onto the cabinet and close it. Lock the rear door and remove the key. If required, install the extra padlock through the hasp at this time. Install the screws at the top and sides of the rear door and tighten snugly. Leave the remaining doors open at this time. 13. The power cord is packed in with the spare parts. Insert a portion of the line cord in the cord clamp leaving enough slack for the cord.
CHAPTER 1 OPERATION 18. Return to the Diagnostics screen, then choose WHEEL FEEDBACK TEST. Follow the on-screen instructions to verify the presence of steering resistance. If no errors are found, the aim will be good. 19. Return to the Main Menu screen, then choose CONTROL CALIBRATION. Follow the on-screen instructions to set steering limits. If no errors are found, the controls will have the maximum accuracy. 20. Return to the Main Menu screen, and then choose EXIT.
CHAPTER 1 OPERATION NOTE: An error message appears on screen and the game does not enter start up if an error is detected during the Start-Up Test. Record any messages before attempting to service the game. GAME RULES AND OBJECTIVES The game is configured for one-player game play, but up to four cabinets may be linked at one time to promote multiple player competition.
CHAPTER 1 OPERATION CONTROL BUTTONS • The TEST BUTTON activates the game Menu System. Press the Test button to access the Main Menu and select individual diagnostics, audits, utilities, etc. • The VOLUME UP BUTTON moves up through the menu selections or adjustment items and raises the sound level in game play. A distinct sound accompanies the activation of this button. • The VOLUME DOWN BUTTON can be used to move down through the menu selections or adjustment items and to lower the sound level in game play.
CHAPTER 1 OPERATION NOTES 12 MIDWAY AMUSEMENT GAMES, LLC
CHAPTER TWO ADJUSTMENT, DIAGNOSTIC & AUDIT MENUS C.A.R.T.
CHAPTER 2 DIAGNOSTICS ADJUSTMENT, DIAGNOSTIC & AUDIT MENUS MENU SYSTEM WHAT IS THE MENU SYSTEM? The game’s Menu System is a series of auditing, game adjustments and diagnostic screens. You can easily access and apply these screens to optimize game performance. For instance… • Use game audit screens to assess game performance. • Use adjustment screens to help you customize game performance. For example, you can restore factory default game settings.
CHAPTER 2 DIAGNOSTICS Main Menu, continued Diagnostics Menu DIAGNOSTIC MENU To verify the condition of the electrical and electronic hardware in the game, select Diagnostics Menu at the Main Menu. Diagnostic tests assist you in checking and adjusting the game’s major systems. It is important to periodically run diagnostics to improve and maintain game performance and player satisfaction.
CHAPTER 2 DIAGNOSTICS Main Menu Diagnostic Menu, continued Monitor Setup, continued COLOR BARS. Observe 4 color bars in different shades appear on-screen as aids in adjusting the green, blue, and red color levels. Each color should appear sharp and clear. Check video brightness and contrast. The CROSSHATCH PATTERNS test fills the screen with a series of dots within a grid. Observe the dots are perfectly round and that both the grid and dots are clear.
CHAPTER 2 DIAGNOSTICS Main Menu Diagnostic Menu, continued Sound Subsystem Test, continued SOUND SUBSYSTEM TEST BOOT VERSION D1.06 SDRC VERSION 5A PORT STATUS GOOD CHECKSUM EC40 SRAM OK DRAM OK TONE STATUS GOOD OS VERSION 2.42 PRESS TEST OR START TO EXIT Main Menu Diagnostic Menu, continued Disk Tests Menu DISK TESTS To verify hard disk drive information and perform tests, select Disk Test at the Main Menu. Use the Volume Up and Volume Down buttons to highlight an item.
CHAPTER 2 DIAGNOSTICS Main Menu Diagnostic Menu, continued Switch Tests Menu SWITCH TESTS To verify proper operation of switch and button inputs in the game, select Switch Test at the Main Menu. SWITCH TESTS VIEW 1 X VIEW 2 X VIEW 3 X BOOST X GEAR 1 X GEAR 2 X GEAR 3 X GEAR 4 X LEFT COIN X RIGHT COIN X P1 START X SLAM TILT X TEST X SERVICE CREDIT X CENTER COIN X EXTRA COIN X VOL DOWN X VOL UP X BILL VALID.
CHAPTER 2 DIAGNOSTICS Main Menu Diagnostic Menu, continued DIP Switch Test, continued DIP SWITCH TEST DIP SWITCH U13 8 OFF UNUSED 7 OFF UNUSED 6 OFF USA 1 5 OFF USA 1 4 OFF USA 13... 3 OFF USA 13... 2 OFF USA 13...
CHAPTER 2 DIAGNOSTICS Main Menu Diagnostic Menu, continued DIP Switch Test, continued Setting Table for DIP Switch U12 (Factory default settings in boldface type) FUNCTION UNUSED UNUSED UNUSED UNUSED UNUSED BRAKE ENABLED BRAKE DISABLED UNUSED GAME MODE TEST MODE SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON Main Menu Diagnostic Menu, continued Lamp and LED Tests LAMP & LED TESTS To verify the proper operation of lamps and LED’s, select the LAMP & LED TEST
CHAPTER 2 DIAGNOSTICS Main Menu Diagnostic Menu, continued Lamp and LED Tests, continued Lamp Tests LAMP TESTS To detect intermittent or faulty incandescent bulbs, select LAMP TEST at the Main Menu. This test ensures that the incandescent bulbs critical to game operation function properly.
CHAPTER 2 DIAGNOSTICS Main Menu Diagnostic Menu, continued Wheel Feedback Test WHEEL FEEDBACK TEST To verify the proper directional movement of the steering wheel, select Wheel Feedback Test at the Main Menu. Make sure hands and other objects are clear of the steering wheel when this test is selected because the steering wheel automatically rotates on its own. Use the Volume Up or Volume Down button to highlight Wheel Feedback Test and press the Test button.
CHAPTER 2 DIAGNOSTICS Main Menu Diagnostic Menu, continued Speaker Test SPEAKER TEST To verify proper operation of the sound components, select Speaker Test at the Main Menu. This test allows you to access and listen to the sound emitted from the speakers used in the game. SPEAKER TEST FRONT CHANNEL CENTER CHANNEL REAR CHANNEL 100HZ TONE 1KHZ TONE PLAY TUNE EXIT Use the Volume Up or Volume Down button to highlight the Speaker Test option and press the Test button.
CHAPTER 2 DIAGNOSTICS Main Menu Game Audits AUDITS Press the Volume Up or Volume Down button to highlight Game Audits in the Main Menu and press the Test button. To move between pages in an Audit Table, press the View 1/Volume Up or View 2/Volume Down button. Press the Test or Start button to return to the Main Menu from this screen.
CHAPTER 2 DIAGNOSTICS Main Menu Audits, continued Credits Audits CREDITS AUDITS To keep track of the available number of credits, press the Volume Up or Volume Down button to highlight Credits Audits in the Main Menu and press the Test button. To move between pages in an Audit Table, press the View 1/Volume Up or View 2/Volume Down button.
CHAPTER 2 DIAGNOSTICS Main Menu Audits, continued Player Selection Audits PLAYER SELECTION AUDITS To keep track of game play choices like race venue, character selection, car selection and handling options, press the Volume Up or Volume Down button to highlight Player Selection Audits in the Main Menu and press the Test button. To move between pages in an Audit Table, press the View 1/Volume Up or View 2/Volume Down button.
CHAPTER 2 DIAGNOSTICS Main Menu Audits, continued Player Selection Audits, continued PLAYER SELECTION AUDITS PLAYER SELECTION AUDITS, PAGE 3 EASY HANDLING MEDIUM HANDLING HARD HANDLING EXPERT HANDLING AUTOMATIC TRANSMISSION MANUAL TRANSMISSION (0) X% (0) X% (0) X% (0) X% (0) X% (0) X% VIEW 2- PREVIOUS PAGE/START TO EXIT Main Menu Audits, continued Exception Dump Audit EXCEPTION DUMP AUDIT To display cause, PC, and register audits, press the Volume Up or Volume Down button to highlight Exception Dump Au
CHAPTER 2 DIAGNOSTICS Main Menu Audits, continued Track Audits, continued TRACK AUDITS TRACK AUDITS, PAGE 1 SPEEDWAY PERCENTAGE PLAYED SPEEDWAY PERCENT FREE AWARDED SPEEDWAY AVERAGE RACE TIME (NO DNF) SPEEDWAY BEST RACE TIME (NO DNF) SPEEDWAY PERCENTAGE DNF (NO DNF) SPEEDWAY AVERAGE FINISH (NO DNF) SPEEDWAY BEST FINISH (NO DNF) SPEEDWAY WORST FINISH (NO DNF) SPEEDWAY PERCENTAGE LAPS COMPLETED SPEEDWAY PERCENTAGE SUPERBOOSTS SPEEDWAY SUPERBOOSTS TIME IN HUNDREDTHS SPEEDWAY DRONE TIME IN HUNDREDTHS SPEEDWAY
CHAPTER 2 DIAGNOSTICS Main Menu Audits, continued Clear Audits Each of the menu options beneath Clear Audits presents a confirmation box, like the one shown below, which offers you the choice of accepting or declining the selected action. Press the Volume Up or Volume Down button to highlight the desired response and press the Test button. A confirmation box will appear to confirm that the desired action has been carried out.
CHAPTER 2 DIAGNOSTICS Main Menu Adjustments Menu ARE YOU SURE YOU WANT TO SELECT THIS PRICING? YES NO TYPICAL CONFIRMATION BOX Press the Volume Up or Volume Down button to select YES or NO, then press the Test button to lock in the setting. Selecting NO cancels any changes values and returns the previous values to memory. Main Menu Adjustments, continued Pricing PRICING MENU Use the Pricing Menu to specify pricing settings other than the ones listed in the Pricing Table.
CHAPTER 2 DIAGNOSTICS Main Menu Adjustments, continued Pricing Table, continued Use the Pricing Table illustrated below as a guide to select and/or verify the desired coin credit setting(s). NAME START CONTINUE CREDITS/COIN COIN 1 COIN 2 ANTILLES 2 2 1/25¢, 4/1G .25¢ 1G AUSTRALIA 1 2 2 1/3X20¢, 2/$1.00 .20¢ $1.00 AUSTRALIA 2 1 1 1/5X20¢, 1/$1.00 .20¢ $1.
CHAPTER 2 DIAGNOSTICS NAME START CONTINUE CREDITS/COIN COIN 1 COIN 2 GERMANY 5 2 1 1/1DM, 6/5DM 1DM 5DM COIN 3 GERMANY ECA 1 2 2 1/1DM, 2/2DM, 6/5DM 1DM 2DM 5DM GERMANY ECA 2 2 1 1/1DM, 2/2DM, 6/5DM 1DM 2DM 5DM GERMANY ECA 3 1 1 1/1DM, 2/2DM, 6/5DM 1DM 2DM 5DM HUNGARY 2 2 1/2X10Ft, 3/2X20Ft 10Ft 20Ft COIN4 BILL ITALY 2 2 1/500LIt 500LIt 500LIt JAPAN 1 2 2 1/100Yen 100 Yen 100 Yen JAPAN 2 2 2 2/100Yen 100 Yen 100 Yen JAPAN 3 1 1 1/100Yen 100 10
CHAPTER 2 DIAGNOSTICS Main Menu Adjustments, continued Free Play Menu Free Play This option selects free play. The setting choices for this adjustment are: -Enable -Disable -Factory Setting: DISABLE Main Menu Adjustments, continued Attract Sound Attract Sound This option selects the attract mode sounds.
CHAPTER 2 DIAGNOSTICS Main Menu Adjustments, continued Additional Adjustments Menu Game Link Number Game Link Number This allows the game link number to be set. The setting range is: -Maximum: 4 -Minimum: 1 -Factory Setting: 1 Main Menu Adjustments, continued Additional Adjustments Menu Attract Mode Volume Attract Mode Sound This selects the value and setting of the sounds heard during attract mode.
CHAPTER 2 DIAGNOSTICS Main Menu Adjustments, continued Additional Adjustments Menu Single First Free Game Single First Free Game This enables the single first free game option. The setting choices are: -Enable -Disable -Factory Setting: ENABLE Main Menu Adjustments, continued Additional Adjustments Menu Linked First Free Game Link First Free Game This enables the link first free game option.
CHAPTER 2 DIAGNOSTICS Main Menu Adjustments, continued Additional Adjustments Menu Extra Lap Extra Lap This enables an extra lap of racing during a race. The setting choices are: -Enable -Disable -Factory Setting: DISABLE Main Menu Adjustments, continued Additional Adjustments Menu Wheel Strength Menu Wheel Strength Menu This selects the degree of wheel strength to be used for racing.
CHAPTER 2 DIAGNOSTICS Main Menu Control Calibration CONTROL CALIBRATION To calibrate the steering wheel and pedals, select Control Calibration at the Main Menu. Press the Volume Up or Volume Down button to highlight the Control Calibration option on the Main Menu, then press the Test button. Follow the instructions on screen.
CHAPTER 2 DIAGNOSTICS Main Menu Utilities, continued ARE YOU SURE YOU WANT TO CLEAR CREDITS? YES NO TYPICAL CONFIRMATION BOX Press the Volume Up or Volume Down button to select YES or NO, then press the Test button to lock in the setting. Selecting NO cancels any changes values and returns the previous values to memory. NOTE: Record the numbers before they are cleared. These values cannot be restored once erased.
CHAPTER 2 DIAGNOSTICS Main Menu Utilities, continued Clear Audits Menu Clear Audits This select from a menu of assorted audit values that can be returned to zero and remove total from memory, Press the Volume Up or Volume Down buttons to highlight the Clear Audits option, then press the Test button.
CHAPTER 2 DIAGNOSTICS Main Menu Utilities, continued Default Adjustments Menu Default Adjustments Press the Volume Up or Volume Down buttons to highlight the Default Adjustments option on the Main Menu, then press the Test button. This sets the adjustments back to their original values.
CHAPTER THREE SERVICE C.A.R.T.
CHAPTER 3 SERVICE SAFETY INSTRUCTIONS The following safety instructions apply to operators and service personnel. Read these instructions before servicing or preparing the Video Game Machine (VGM) for play. Other safety instructions appear throughout this manual. DEFINITIONS OF SAFETY TERMS • DANGER indicates an imminent hazard. If you fail to avoid this hazard, it WILL cause death or serious injury. • WARNING indicates a potential hazard.
CHAPTER 3 SERVICE CAUTION: USE CARE WHEN SHIPPING HARD DISKS. The hard disk drive must be packed in an anti-static bag. When shipping the drive for repair or replacement, pack it in an approved container (P/N 08-8068). Do not stack or drop hard disk drives. WARNING: HAZARD TO EPILEPTICS.
CHAPTER 3 SERVICE SERVICING Only qualified service personnel should perform maintenance and repairs. The product guidelines apply to all operators and service personnel. Specific notes, cautions, and warnings appear throughout the manual where they apply. We recommend that you read the SAFETY NOTICES section thoroughly before beginning service. NOTE: Always switch off power to the game machine before servicing. To service the Marquee… Refer to Marquee Service illustration.
CHAPTER 3 SERVICE To service the Fluorescent Light Assembly… Refer to Marquee Service illustration. • Switch off the power to the game machine and unplug the AC line cord. • Lift open the Marquee Housing. Refer to service instructions for Marquee. • Reach up inside the opening in the cabinet and disconnect the power cable from the fluorescent light assembly. • Loosen, but do not remove the screws fastening the assembly to the cabinet. • Slide the assembly slightly forward to disengage the keyholes.
CHAPTER 3 SERVICE VIEWING G LASS S ERVICE To service Monitor Bezel… • • • • • Switch off the power to the game machine and unplug the AC line cord. Lift open the Marquee Housing. Refer to service instructions for Marquee. Grasp the monitor bezel at the bottom and lift it out of cabinet. Perform the desired repair or equipment replacement. Wipe the bezel clean before reinstallation. To service the Monitor (CRT)… We recommend that you read the WARNINGS thoroughly before beginning this procedure.
CHAPTER 3 SERVICE WARNING The monitor does not require isolation from the AC line voltage in normal operation. When operating outside the cabinet or servicing the monitor on a test bench, ISOLATE THE MONITOR FROM LINE VOLTAGE WITH AN ISOLATION TRANSFORMER. • Switch off the power to the game machine and unplug the AC line cord. • Remove the Control Cabinet, Marquee Housing, and Monitor Bezel. Refer to service instructions for the Control Cabinet, Viewing Glass and Monitor Bezel.
CHAPTER 3 SERVICE To service the Dashboard… Refer to Dashboard Service illustration. • Switch off the power to the game machine and unplug the AC line cord. • Remove the Control Cabinet. Refer to service instructions for Control Cabinet. • Remove the tamper resistant screws from the molded control cabinet cover. Lift the lid off of the cabinet and set aside in a safe place. • Label and disconnect all dash wiring, including the ground strap.
CHAPTER 3 SERVICE To service the Dashboard PCB, continued… • Remove the tamper resistant screws used to fasten down the dash panel insert. Lift the insert from the dash. • Pull out the PCB back plate from the molded dash. • Remove the ribbon and power cable connections. • Remove the snaps used to fasten the PCB to the back plate. Lift the PCB off the back plate. • Perform the desired repair or equipment replacement. • Connect the ribbon and power cable to a Dashboard PCB.
CHAPTER 3 SERVICE To service Shifter… Refer to the General Dashboard Service illustration. • Switch off the power to the game machine and unplug the AC line cord. • Remove the Control Cabinet and the Dashboard. Refer to service instructions for Control Cabinet and Dashboard. • Remove the tamper resistant screws used to fasten the molded plastic cover on the control cabinet. Lift the cover off of the cabinet and set aside. • Label and disconnect all wiring.
CHAPTER 3 SERVICE To service Steering Assembly, continued… • Remove 4 flange nuts holding the motor shield, motor and shaft to the wheel assembly (shield not required on all cabinets). • Slide the motor and the shaft off of the assembly. • Perform the desired repair or equipment replacement. • Reinstall and fasten all items in place with the screws provided. While the steering mechanism is exposed, inspect the belt for splits in the rubber or other signs of wear at the edges of the teeth.
CHAPTER 3 SERVICE To service Boost Buttons on the Steering Wheel Hoop, continued… • • • • Unscrew the nut on the button. Lift the button out of the steering wheel hoop. Perform the desired repair or equipment replacement. Be sure to solder the cable wires to the button’s switch when reinstalling a button(s). Reinstall and fasten all items in place with the screws provided. To service Control Cabinet Speaker… This speaker is located just above the pedal assembly.
CHAPTER 3 SERVICE To service Dollar Bill Validator, continued… • Unlock the coin door and swing it open. Read the label affixed to the door for additional information. • Disassemble the validator and remove material to permit it to fit inside the coin door as illustrated then reassemble unit. D OLLAR B ILL VALIDATOR S ERVICE To service PCB Board Assemblies… • • • • • Switch off the power to the game machine and unplug the AC line cord. Unlock and remove the rear door.
CHAPTER 3 SERVICE To service Wheel Driver Board Assembly, continued… • Remove the wheel driver board assembly mounting screws. Lift the board out of the cabinet and set in a safe place. Use anti-static bags and protective containers for storage if not reinstalled immediately. • Perform the desired repair or equipment replacement. • Be certain to reinstall the metal cover so that it seals against the metal cage.
CHAPTER 3 SERVICE To service the Power Supply, continued… • Remove the two front and two rear screws from the supply, then lift it off of the power chassis. Note voltage setting. • Perform the desired repair or equipment replacement. • Be sure to set the voltage switch to the correct value prior to reinstallation. • Set the supply on the power chassis and align the mounting holes. Install the four screws and the two power connectors.
CHAPTER 3 SERVICE To service the Seat Slide Assembly… Refer to the Seat Pedestal Service illustration. • Switch off the power to the game machine and unplug the AC line cord. • Disconnect the Seat Assembly from the cabinet by removing the tamper resistant screws used to fasten the assembly to the slide rails in the cabinet. • Slide the Seat Assembly halfway back along the rails to expose wiring. • Disconnect the speaker cable and slide the seat the rest of the way off the rails.
CHAPTER 3 SERVICE S EAT P EDESTAL S ERVICE C.A.R.T.
CHAPTER 3 SERVICE NOTES 18 MIDWAY AMUSEMENT GAMES, LLC
CHAPTER FOUR PARTS WARNING: Use of Non-Midway parts or circuit modifications may cause serious injury or equipment damage! Use only Midway authorized parts. • For safety and reliability, substitute parts and modifications are not recommended. • Substitute parts or modifications may void EMC directive or FCC type acceptance. C.A.R.T.
CHAPTER 4 PARTS Cabinet Front View A-22506 03-9947 08-8383 5675-15773-00 31-3536 08-8016 04-12690-3 03-9976 01-15090 04-10635 04-12760-1 04-12760-2 OTHER COMPONENTS 04-12461-1 LEFT DASH BRACKET 04-12461-2 RIGHT DASH BRACKET 5555-16059-00 6.
CHAPTER 4 PARTS Caster & Leveler Assemblies Marquee Interior View 04-12786 08-8383 04-12690-3 FRONT PERSPECTIVE VIEW 20-9275-3 03-9956 5555-15098-00 08-8016 5675-15773-00 C.A.R.T.
CHAPTER 4 PARTS Cabinet Rear View A-23353 5675-15773-00 03-8326 Rear Door Assembly 01-8989 4108-01219-11 01-7264 4420-01141-00 01-11285 4420-01141-00 20-10350 4320-01164-20B 01-11291 11-1367 03-7602 4320-01164-20B 4 MIDWAY AMUSEMENT GAMES, LLC
CHAPTER 4 PARTS Marquee Assembly 4108-01219-20 01-15090 31-3536 4506-01106-24B 03-9947 11-1377 4108-01219-20 4406-01128-00 03-9956 5555-15098-00 03-9633 4408-01128-00 A-22506 01-15091 08-8383 04-13062 4700-00033-00B 4108-01219-11 04-12690-3 4020-01100-16 RM-22-38 4408-01128-00 4320-01124-16 4700-00135-00 04-12786 4700-00135-00 20-9275-3 Pedal Assembly 20-10135 C.A.R.T.
CHAPTER 4 PARTS Seat Pedestal Assembly 31-3525-1 01-14945.2-1 01-14939-1 01-14939-2 4108-01193-10B 4408-01119-00 5555-16234-00 31-3525-2 03-9975 01-14945.2-2 04-12815-1 04-12674-1 4108-01193-10B 4110-01001-20 5555-16059-00 4020-01100-08 31-3538 04-11293.2 4108-01193-10B 4702-00014-00B 4700-00131-00 4701-00006-00 4322-01070-12 4020-01148-40 01-13551 4108-01042-12 01-15250 04-10872 04-12911 OTHER COMPONENTS H-23579 SEAT SPEAKER CABLE 01-15251.
CHAPTER 4 PARTS Lamp Assembly A-22506 A C Power Assemblies C.A.R.T.
STEERING MECHANISM (SEE DETAIL DRAWING) 8 5795-15667-15 H-23218 04-12908.1 03-9974.1 4020-01100-12 4700-00135-00B 4420-01185-00 RM-22-38 31-3523 04-12923 04-12910.
CHAPTER 4 PARTS Steering Wheel 4028-01191-16B 02-5391.1 20-10189 20-10718 02-5164 EI-219 31-2252 10-564.1 H-23780.2 4427-01183-00 4701-00005-00B 4020-01100-24 Button Plate Assembly A-23562 C.A.R.T.
CHAPTER 4 PARTS 14-8029 02-5279 5014-12909-00 20-10186 20-10183 Steering Mechanism 20-10713 10 MIDWAY AMUSEMENT GAMES, LLC
CHAPTER 4 PARTS Coin Door Assembly C.A.R.T.
CHAPTER 4 PARTS Power Supply 20-10537 5060-15755-00 D.C. MAIN POWER CONNECTOR Electronics Assembly A-23566-1 H-23618.1 5556-15272-00 4008-01227-12 A-23645 A-23646-1 4008-01005-10 20-10565 5795-16308-12 4008-01005-10 20-10493 4004-01005-10 04-11128-1 20-10599 RM-37-11 A-23701 04-12668 4006-01209-04 4408-01128-00 04-12770.
CHAPTER 4 PARTS CPU Board Assembly A-23645 Field Replaceable CPU Board Parts DESIGNATION PART NUMBER FUNCTION DESCRIPTION U19 A-23315 Bus Controller Configuration Programmed Logic Device U22 A-22912 CPU Configuration Programmed Logic Device U27 A-5343-40090-1 CPU Boot ROM EPROM Assembly U28 --- CPU Expansion ROM EPROM Assembly (empty) C.A.R.T.
CHAPTER 4 PARTS Sound I/O Board Assembly A-23646-1 Field Replaceable Sound I/O Board Parts 14 DESIGNATION PART NUMBER FUNCTION DESCRIPTION U28 5880-15774-00 Memory Backup Batttery U37 A-23647 PIC Assy 40095 EPROM Assembly U44 A-5343-40090-2 Sound EPROM Assembly MIDWAY AMUSEMENT GAMES, LLC
CHAPTER 4 PARTS Wheel Driver Board 04-12770.1 Field Replaceable Wheel Driver Board Parts DESIGNATION PART NUMBER FUNCTION DESCRIPTION F1, F2 5731-14094-00 Circuit Protection Fuse 41A SB F3 5731-15627-00 Circuit Protection Fuse .63A FB U3 A-23362 Controller PLD Assy Primary U3 A-23363 Controller PLD Assy Secondary C.A.R.T.
CHAPTER 4 PARTS Line Cord Application Chart 58501469900 COUNTRY Australia Austria Belgium Canada Denmark Finland France Germany Holland Hungary Italy Japan New Zealand Norway Spain Switzerland United Kingdom United States 58501469901 58501469902 Part Number 58501469903 58501469904 58501469905 58501469906 x x x x x x x x x x x x x x x x x x Coin Door Application Chart Country Australia Austria Belgium Canada Denmark Finland France Germany Holland Hungary Italy Japan New Zealand Norway Spain Switzer
CHAPTER 4 PARTS Transformer Assembly (Refer to application chart) Transformer Application Chart Voltage & Country 5610-14926-00 230 VAC Australia x 230 VAC Austria x 230 VAC Belgium x 230 VAC Canada 230 VAC Denmark x 230 VAC Finland x 230 VAC France x 230 VAC Germany x 230 VAC Holland x 230 VAC Hungary x 230 VAC Italy x 100 VAC Japan 230 VAC New Zealand x 230 VAC Norway x 230 VAC Spain x 230 VAC Switzerland x 230 VAC United Kingdom x 120 VAC United States C.A.R.T.
CHAPTER 4 PARTS Supplementary Parts Power & Protection AC Line Filter, 6A, 250V Ferrite Bead Fuse, 0.63A, 250V, FB, 5 x 20 mm Fuse, 3A, 250V, SB, 1/4 x 1 1/4 Fuse, 4A, 250V, SB, 1/4 x 1 1/4 Fuse, 4A, 250V, SB, 5 x 20 mm Fuse, t2.5A, 250V, 5 x 20 mm 5102-14240-00 5556-15272-00 5731-15627-00 5731-10356-00 5731-06314-00 5731-14094-00 5731-14532-00 Cables 26-Pin Ribbon Cable Driver Cabinet Extension Cable AC Interconnect Cable AC Line Harness Gear Shift Cable W/Dual Grd.
CHAPTER FIVE WIRING C.A.R.T.
CHAPTER 5 WIRING JAMMA CHART Function Wire Color Pin Pin A 1 Black Ground Black B 2 Black Ground Red C 3 Red +5VDC +5VDC Red D 4 Red +5VDC -5VDC Yellow E 5 Yellow -5VDC N/C F 6 Orange +12VDC Key H 7 Key Brown/Red J 8 Brown N/c K 9 N/C Brown/Gray L 10 Red/Gray +Cabinet Speaker N/C M 11 Red/White +Seat Speaker Video Green Yellow/Green N 12 Yellow/Red Video Red Video Sync Yellow/White P 13 Yellow/Blue Video Blue Service Credits White/Gray
CHAPTER 5 WIRING Main Cabinet Wiring C.A.R.T.
CHAPTER 5 WIRING Control Cabinet Wiring C.A.R.T.
CHAPTER 5 WIRING Power Wiring Diagram 6 MIDWAY AMUSEMENT GAMES, LLC
CHAPTER 5 WIRING DIP SWITCH U13 SETTING TABLE FUNCTION SW1 DIP COINAGE CMOS COINAGE SW2 SW3 SW4 OFF* ON OFF ON OFF ON OFF ON ON OFF* OFF ON ON OFF OFF ON ON ON OFF* OFF OFF OFF ON ON ON ON ON SW5 SW6 OFF* ON OFF ON OFF* OFF ON ON SW7 SW8 OFF ON* USA 13 GER1 FR ECA1 UK1 ECA USA 11 GER2 FR ECA2 UK2 ECA USA 10 GER3 FR ECA3 UK3 ECA USA 1 GER4 FR ECA4 UK4 USA DC8 GER5 FR ECA5 UK5 USA DC6 GER ECA1 FR ECA6 UK6 ECA USA DC5 GER ECA2FR ECA7 UK7 ECA USA DC1 GER ECA3 FR ECA8 FREE PLAY (UK) USA FRANCE G
CHAPTER 5 WIRING CPU BOARD JUMPER LOCATION TABLE Jumper Location J1 J2 J3 J4 J5 J6 U28, P5 U28, P5 U28, P5 U28, P5 U28, P5 U22, U27 CPU BOARD JUMPER POSITION TABLE ROM Type Default Boot (U27) * Expansion (28) * * External Boot Options* J1 J2 J3 J4 J5 J6 27C080, 1M X 8, EPROM 27C040, 512K X 8, EPROM 27C010, 128K X 8, EPROM 29F040, 512K X 8, Flash 29F020, 256K X 8, Flash 29F010, 128K X 8, Flash 1-2 1-2 1-2 2-3 1-2 1-2 2-3 1-2 1-2 1-2 1-2 1-2 1-2 1-2 1-2 2-3 2-3 2-3 1-2 1-2 2-3 1-
CHAPTER 5 WIRING SOUND I/O BOARD LED INDICATOR STATUS TABLE LED Location Function Color State Meaning LED 1 (Note 1) U11 Not Used (Remains Off) Green OFF ON BLINKING ------- LED 2 (Note 2) U34, Y1 Linking Connector Status Green OFF ON Not in use (No game linking) Link continuity good LED 3 (Note 2) JAMMA Connector -5V power indicator Red OFF* ON* No power Normal operation LED 4 (Note 2) U35, P14 +12V power indicator Red OFF ON No power Normal operation LED 5 (Note 2) P23 +5V
CHAPTER 5 WIRING CPU BOARD LED INDICATOR STATUS TABLE Function Color State LED 1 Device U6, U7, U16 Location 3.3V CPU Power Red OFF ON BLINKING Insufficient power Power OK Power supply fault Meaning LED 2 U28, P5 Disk Drive Activity Green OFF ON BLINKING Disk not in use Locked up disk Normal disk activity RP63 U22, U26 Indicator Red OFF* ON* BLINKING* See NOTE 3, below Notes on LED Indicator Status 1. LED 1 monitors CPU power (+3.3V).
CHAPTER SIX TROUBLESHOOTING CAUTION This Video Game Machine (VGM) uses complex electronic components that are very sensitive to static electricity. Observe the following precautions before handling electronic assemblies. Failure to do so may void your warranty and could damage electronic assemblies. • Before servicing electronics, turn off AC power to the VGM. Wait for capacitors to discharge. • Before touching or handling electronic assemblies, discharge static electricity on your body.
COIN MECHANISM AND PRICING TROUBLESHOOTING Symptom Cause Required Action • Video Game Machine (VGM) accepts currency or tokens, but number of credits per coin or bill is incorrect. Improper settings at Pricing Menu 1. Press and hold TEST MODE switch inside coin door to enter Menu System. Select SWITCH TEST from Diagnostics menu. Conduct test to confirm operation of game switches. 2. Select either the STANDARD or CUSTOM PRICING MENU from Game Adjustments Menu. Faulty wiring 1.
START UP TROUBLESHOOTING Symptom Cause Required Action • Video Game Machine (VGM) does not start. Power problem 1. Check power is switched on. 2. Make sure fans are turning. If not: Is the power supply connected to its power cable? Is power supply turned on? 3. Plug cord into AC power outlet. Verify presence of AC line voltage. • No illumination Improper line voltage switch setting 1. Turn off power. Unplug AC line cord. Check line voltage switch.
Symptom Cause Required Action • Video Game Machine (VGM) does not start. Faulty wiring 1. Assure no wires are caught in hinges, latches or switch contacts. 2. Check wiring continuity from circuit board connectors to acceptors. Power problem 1. Inspect circuit boards under low-light conditions. The LED’s glow and the fan turns when processor circuits receive voltage and indicate presence of DC from power supply. However, voltages or signals may not be normal. 2. Turn on power.
LINKING PROBLEM TROUBLESHOOTING Symptom Cause Required Action • Cannot connect multiple Video Game Machines (VGMs) together Faulty wiring 1. Do not extend linking cables supplied with VGM. 2. Install required crossover between cabinets. Each coupler connects two VGMs (one pair). Do not use standard telephone type couplers or wiring for linking. 3. Use only 10 Base-T, Ethernet-type, Category 5, twisted-pair wiring. Improper linking hardware 1. Use required network hub for your local network.
LINKING PROBLEM TROUBLESHOOTING Symptom Cause Required Action • Some Video Game Machines (VGMs) in group link properly, while others do not Improper hub switch setting 1. Assure switches on hub are set according to Hub Link Kit instructions. (VGMs on a network do not require couplers. Hub has electronic crossover.) 2. Inspect hub indicator lights for link activity. See manufacturer’s literature for diagnostics. Wrong software version Verify all linked VGMs use same version of software.
PLAYER CONTROL TROUBLESHOOTING Symptom Cause Required Action • Intermittent or completely non-functional player controls Faulty switches or lamps 1. Press and hold TEST MODE switch inside coin door to enter Menu System. Select SWITCH TEST from Diagnostic Menu. Conduct tests to confirm switch operation. 2. Press and hold TEST MODE switch inside coin door to enter Menu System. Select LAMP TEST from Diagnostic Menu. Conduct tests to confirm lamp operation. 3.
Symptom Cause Required Action • Sloppy, unpredictable or ineffective steering Blocked or faulty fan Fan located on power supply functions as an exhaust fan. With power on, check airflow near each fan to assure that nothing blocks airflow. Faulty mechanical parts Turn off power. Open dashboard. Support steering wheel and remove outer mounting screws. Remove metal shield (if VGM has one) over motor. Inspect for faulty or worn belts, bearings, couplings, gears, etc. Faulty Wheel Driver Board 1.
VIDEO TROUBLESHOOTING Symptom Cause Required Action • Monitor appears nonfunctional Power problem Verify connection of AC Power to video monitor. Inspect neck of CRT in dim light. Glowing filament near CRT base confirms monitor circuits receive power. However, voltages or signals may not be normal. Faulty wiring 1. Turn off game power. Verify that video signal and Remote Adjustment Board connectors seat properly on Video Monitor Board. 2.
Symptom • White areas at screen edges appear tinged with color Cause Required Action Power Problems 1. Turn on Power. Use 20-volt DC setting on digital voltmeter to measure DC voltages present at Power connector pins. Verify +5V source if it is adjustable. Refer to Cabinet Wiring Diagram for specific wiring information and voltage limits. 2. Use 2-Volt AC setting on digital voltmeter to measure DC voltages at Power Connector pins.
Symptom Cause Required Action • Picture is too narrow Maladjusted WIDTH pot. From Diagnostic Menu select MONITOR TEST. Watch Crosshatch Screen while adjusting WIDTH pot for best picture. You’ll find this pot on Monitor Remote Control Board, behind coin door. • Picture is too short Maladjusted HEIGHT pot or damaged vertical circuit 1. From Diagnostic Menu select MONITOR TEST. Watch Crosshatch Screen while adjusting HEIGHT pot for best picture.
CAUTION Do not remove or install any connector when power is turned on. Installation under power will damage the circuit boards or ROM’s and void the warranty. WARNING: HIGH VOLTAGE. Video Game Machine (VGM) monitors generate and store potentially lethal high voltages. Avoid touching any part of the monitor until power has been off for some time. A picture tube can maintain a hazardous charge for up to several days. Only qualified technicians should service monitors.
AUDIO TROUBLESHOOTING Symptom Cause Required Action • No audio Improper volume setting Press and hold TEST MODE switch inside coin door to enter Menu System. Select VOLUME MENU from the Main Menu. Make sure the Attract Music is on (enabled). Verify all volume levels are set well above zero. If necessary, change levels to make game audible. Faulty wiring Turn off power. Assure wiring harness connectors attach and fully seat onto mating board connectors. Verify harness connects to CPU Board.
Symptom • Constant low hum from all speakers. Cause Required Action Faulty circuit board Run power-up self-test sequence. Note errors found during tests. Compare CPU Board LED’s with LED Indicator Status Charts. Note discrepancies. Faulty wiring 1. Check cabinet wiring is correct. 2. Verify cabinet wiring provides separate wires (not common return) for each speaker. 3. Check connection of all cabinet ground wires.
WARNINGS & NOTICES WARNING Use of non-MIDWAY parts or circuit modifications may cause serious injury or equipment damage! • Use only MIDWAY authorized components and parts. Failure to do so will void your warranty and may result in incorrect or unsafe operation. Substitute parts or modifications may void the EMC directive or FCC type acceptance. • Federal copyright, trademark and patent laws protect this Video Game Machine (VGM). Unauthorized modifications may be illegal under Federal law.
