May 2013 167-000369EN-B EL-50332 EV/HEV Battery Service Tool Hazardous voltage. An improper connection can result in serious injury or death. To avoid electrical shock or burn, never alter the EV/HEV Battery Service Tool’s original AC cord and plug. Disconnect plug from outlet when EV/HEV Battery Service Tool is idle.
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EL-50332 EV/HEV Battery Service Tool Contents General Safety Guidelines 5 Maintenance 5 Personal Precautions 6 Grounding & Power Cord Connections 6 Grounding 7 EV/HEV Battery Service Tool Location 7 DC Connection Precautions 7 Chapter 1: Introduction & Overview Chapter 5: Tool Info 18 Totals 18 Life Time Totals 18 Version 18 Chapter 6: Utility Menu Clock 8 19 19 Mode 19 Time 19 Format 19 Date 19 Safety Reminder 8 Safety Precautions 8 Front View 9 Right End Panel
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EL-50332 EV/HEV Battery Service Tool General Safety Guidelines General Safety Guidelines IMPORTANT SAFETY INSTRUCTIONS - SAVE THESE INSTRUCTIONS •• IT IS OF UTMOST IMPORTANCE THAT BEFORE USING YOUR EV/HEV BATTERY SERVICE TOOL, YOU READ THIS MANUAL AND FOLLOW THE SAFETY AND OPERATING INSTRUCTIONS EXACTLY. Hazardous voltage. Can result in electric shock when the protective covers are removed.
EL-50332 EV/HEV Battery Service Tool General Safety Guidelines 3. Grounding & Power Cord Connections 1.7 Connect and disconnect the battery leads only when the AC supply cord and auxiliary 12 VDC power cord are disconnected. 3.1 The EV/HEV Battery Service Tool must be grounded to reduce risk of electric shock. The EV/HEV Battery Service Tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug.
EL-50332 EV/HEV Battery Service Tool General Safety Guidelines 3.3 An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in a risk of fire and electric shock. If an extension cord must be used, make sure: a. b. c.
EL-50332 EV/HEV Battery Service Tool Chapter 1: Introduction & Overview Chapter 1: Introduction & Overview Safety Reminder Conventions Used in This Manual For safe, efficient, and accurate charging and discharging, review the safety and operating instructions in this manual before using the EV/HEV Batter Service Tool. In addition, follow all manufacturers’ instructions and SAE instructions.
EL-50332 EV/HEV Battery Service Tool Chapter 1: Introduction & Overview Front View Connection Panel Lifting Handles Emergency STOP Button Keyboard & Display Right End Panel 11 12 13 External 12V Auxiliary Power USB-A Port For connecting an external USB-style jump drive. GR-8 For connecting a GR8-style Control Module. RS-232 For future use. 11 USB-B For future use.
EL-50332 EV/HEV Battery Service Tool Chapter 1: Introduction & Overview Accessories 12 Volt Auxiliary Power Cable (Black) EL-50332-160 Vehicle Interface Module (VIM) EL-50332-110 12 Volt Auxiliary To Clamps Adapter Cable (Black) EL-50332-165 Universal Fuse Box EL-50332-105 Sheathed High Voltage Banana Jack Cable EL-50332-145 High Voltage Interface Cable (Orange) EL-50332-120 For connecting the EL-50332 to the Universal Fuse Box.
EL-50332 EV/HEV Battery Service Tool Chapter 1: Introduction & Overview Display and Keypad The display and keypad work together to help you quickly find and use the right tools at the right time. The display also keeps you on track with onscreen navigation aids, directions and messages. The illustration shows how the elements on the screen relate to the keypad. POWER Key Press the POWER key to turn the control module ON and OFF.
EL-50332 EV/HEV Battery Service Tool Chapter 1: Introduction & Overview Scrolling Lists Scrolling lists contain items that extend above and below the screen. The first number above the right soft key indicates the position in the list of the highlighted item. The second number above the right soft key indicates the number of items in the list. Refer to the following table for the characters associated with each alphanumeric key.
EL-50332 EV/HEV Battery Service Tool Chapter 1: Introduction & Overview Initial Startup Tool Info Menu Following the logo screen, the LANGUAGE selection screen appears on the display. The Tool Info menu allows you to select and view lifetime Totals and view Software Version information. Menu Icon TOTALS VERSION 1. Description This report displays the total number of charges and depowerings performed by the tool. 1 2 Lists the software version, version date, and serial number.
EL-50332 EV/HEV Battery Service Tool Chapter 2: Section Balance Chapter 2: Section Balance 6. Use this function to charge or discharge a section of a battery pack to bring it in balance with the other sections of the pack. The EL-50332 detects the battery section to be balanced and then enters into a SECTION BALANCE setup mode and attempts to detect the battery section selected. If the detection is successful, balance process begins and the status is displayed on the screen.
EL-50332 EV/HEV Battery Service Tool Chapter 3: Pack Info Chapter 3: Pack Info 5. Use this function to gather critical information about the battery pack being tested. NOTE: For eAssist, connect the black interface cable from the EL-50332 to the K59 X2 and X3 connectors on the battery pack. Hazardous voltage. An improper connection can result in electric shock To avoid electrical shock or burn, never alter the EV/HEV Battery Service Tool’s original AC cord and plug.
EL-50332 EV/HEV Battery Service Tool Chapter 4: Depower Chapter 4: Depower 4. Use this function to depower a battery pack or section of a battery pack down to a user-defined pre-determined voltage. Use or to select the depower TARGET and press NEXT to continue, or press the corresponding number keys. 1 NOTE: Depending on the condition of the battery pack or section, this process may take 5 to 6 hours to perform.
EL-50332 EV/HEV Battery Service Tool 6. Chapter 4: Depower Depower Results The TARGET VOLTAGE is displayed. VOLTec Pack 280.0 V VOLTec Sections 87.5 V (Section 1) 70.0 V (Section 2) 122.5 V (Section 3) Following a successful de-powering session, the results are written to an inserted USB jump drive. NOTE: A Warranty Code is generated for all Depowering sessions including aborted sessions and anytime an error is detected.
EL-50332 EV/HEV Battery Service Tool Chapter 5: Tool Info Chapter 5: Tool Info The Tool Info Menu has two (2) utilities to help you track the usage and history of your EL-50332. Totals The TOTALS function counts the number of charges or de-powerings and tracks the results. 1 LIFE TIME TOTALS Select the Totals option you want to see and press NEXT to continue.
EL-50332 EV/HEV Battery Service Tool Chapter 6: Utility Menu Chapter 6: Utility Menu Format 1. Use or to select the FORMAT and press NEXT to continue. The Utility Menu has several functions that you can use to customize the EV/HEV Battery Service Tool user interface. 2. NOTE: If the PIN function is enabled, you will need to enter the 5-digit PIN when accessing the ADMIN function of the EV/HEV Battery Service Tool.
EL-50332 EV/HEV Battery Service Tool Chapter 6: Utility Menu Users Deleting A User ID NOTE: You cannot delete the default USER ID placeholders (i.e., USER03). The USERS utility allows you to create and edit a USER ID with 1 to 7 alphanumeric characters and link it to a test counter. It also allows you to delete a USER ID and its associated test total. 1. 1 Entering A New User ID 1. Use or to select ENTER NEW and press NEXT to continue, or press the corresponding number key. 1 2 3 2.
EL-50332 EV/HEV Battery Service Tool Chapter 6: Utility Menu Display Language The DISPLAY utility allows you to adjust the contrast of the text on the display and the backlight time. The LANGUAGE utility allows you to select a language for the display and printouts. You can override the selection when the EL-50332 displays the language option after you turn it on or print results. The contrast level is 0 (lightest) to 10 (darkest). To change it: 1.
EL-50332 EV/HEV Battery Service Tool Chapter 6: Utility Menu Update Clear Test Totals This function allows you to clear the test totals by User ID and battery test decision. The EV/HEV Battery Service Tool verifies that you want the counter reset to 0 before it continues. When software updates become available, use this utility to update the EL-50332 using a USB-style jump drive inserted into the USB-A port. NOTE: This will not clear the lifetime test total available in the VERSION information screen.
EL-50332 EV/HEV Battery Service Tool Chapter 7: Error Messages Chapter 7: Error Messages The table below will help you troubleshoot test messages. If troubleshooting does not solve the problem, call Bosch at 1-800-345-2233. Possible Error Messages Hardware Error This error can be generated by damaged or improperly connected cables. To clear the error, turn off the EL-50332, reseat the cable connections, and power the EL-50332 back up. If the error message reappears contact Bosch for service.
PATENTS This product is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For specific patent information, contact Midtronics, Inc. at +1 630 323-2800. LIMITED WARRANTY Midtronics products are warranted to be free of defects in materials and workmanship for a period of one (1) year from date of purchase. Midtronics will, at our option, repair or replace the unit with a re-manufactured unit.
