PS540G SERIES GAS FIRED: SPL100505-PF-BD October 5, 2005 A MIDDLEBY COMPANY Parts Manual with Wiring Diagrams for domestic and standard export ovens Serial # Code First 4 digits - order of production Fifth digit - model specific Sixth and Seventh digit - month of production Eighth and Ninth digit - year of production Starting Serial # 000160104 & after Serial Tag Location PS540G-DoubleShown with “New Style” Front Window Assembly. Table of Contents: Page 2 www.middleby.com email: techsupport@middleby.
Table of Contents Spec Sheet .............................................................................................................................................. 3 Oven and Electrical Specifications .......................................................................................................... 6 Key Parts .................................................................................................................................................
1 GAS INLET 2 ELECTRICAL JUNCTION BOX 3 RECOMMENDED MINIMUM CLEARANCES: Rear of Oven to Wall - 6″ (150mm) Non-control End of Oven to Wall - 0″ Control End of Oven to Wall - 0″ 3 3 3 2 1 MODEL PS540 SINGLE OVEN DIMENSIONS 3 3 1 GAS INLET 2 ELECTRICAL JUNCTION BOX 3 RECOMMENDED MINIMUM CLEARANCES: Rear of Oven to Wall - 6″ (150mm) Non-control End of Oven to Wall - 0″ Control End of Oven to Wall - 0″ 3 1 MODEL PS540 DOUBLE OVEN DIMENSIONS 4 2
3 3 1 GAS INLET 2 ELECTRICAL JUNCTION BOX 3 RECOMMENDED MINIMUM CLEARANCES: Rear of Oven to Wall - 6″ (150mm) Non-control End of Oven to Wall - 0″ Control End of Oven to Wall - 0″ 3 2 1 MODEL PS540 TRIPLE OVEN DIMENSIONS 5
PS540 SERIES OVEN SPECIFICATIONS Conveyor Belt Width 32″ (813mm) Heating Zone Length 40-1/2″ (1028mm) Baking Area Square Feet 9 sq. ft. (0.84 sq. m.
KEY PARTS PS540-SERIES GAS OVEN KEY PARTS ITEM PART NO.
View of OVEN PANELS, WINDOW (EARLIER PRODUCTION) AND LEGS
2 1 33 4 30 31A 1 4 29 1 4 28 32 45206 1 21 31B 45209 A/R 20 220373 34121-0003 58705 49976 49975 45205 45739 21416-0001 21422-0001 A/R 22290-0010 A/R 2 17 22290-0009 37900-0102 19 2 37900-0024 54606 42400-0087 33300-0273 30287 30286 17130-0006 22140-0017 30285 37900-0103 21256-0008 35900-0011 50637 51094 21296-0005 45449 36452 49946 49947 P/N 18 4 11D 16 1 1 11C 15 1 4 1 11A 11B 1 1 11 14 1 10 13 4 9 1 1 8 1 2 7 11E 1 6
View of WINDOW–Later Production (Front Window Change Used After March, 2004)
1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 ITEM QTY. 51211 51210 30927 M1118 M1965 M10198 51087 M1116 M1115 M10127 M10092 51081 51054 P/N BRACKET, WINDOW HINGE (RIGHT) BRACKET, WINDOW HINGE (LEFT) BUMPER SCREW–ATTACHES HANDLE ADHESIVE (NOT SHOWN) GLASS, 4.1″ X 15.
View of RIGHT-HAND CONTROL COMPARTMENT
31504 45036 2 1 3 3 3 1 2 3 4 5 6 8 A/R A/R 1 1 1 1 1 1 1 1 1(2) 1(2) 1 1 1 1 14B 14C 15 16 17 18 19 20 21 22 23 23A 24 25 26 27 47797 A/R A/R 1 13 14 2 12 14A 28021-0047 2 11 31497 50794 39258 44390 37503 58323 50239 32108 33813 31651 41872 36451 33983 35145 45017 50265 47799 50610 46831 45644 2 1 9 10 44696 44697 46521 28041-0011 33812-3 58504 1 1 P/N QTY.
View of BLOWER AREA 3A (NOT SHOWN) NEVER SEIZE LUBRICANT
QTY. 1 1 22 A/R A/R A/R 2 8 6 1 1 8 1 1 1 1 1 2 4 ITEM 1 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 50271 35323 50222 51110 48862 21651-0010 50643 35900-0108 48803 48872 2000203 21326-0002 22072-0025 21416-0001 A11039 17110-0017 220373 48855 51157 P/N ROLL PIN, PLN 5/32″ × 7/16″ COUPLING, COLLAR SPLIT 5/8″ DIAMETER SPECIAL BUSHING, 5/8″ ID - 3/16″ × 3/32″ KEY INR/OTR BACK WELDMENT AXIAL FAN, 14″ DIAMETER KEY, SQ 3/16″ × 3/16″ × 1.
View of BLOWER/MOTOR COMPARTMENT
AK44H PULLEY, 4.25″ 60 AK39H PULLEY, 3.75″ H 5/8 SPLIT BUSHING 60 50 51077 OPTIONAL SLOW BRAKE 51403 AK56H PULLEY, 5.
23 IGNITOR SENSOR NOT SHOWN 5 KIT, NATURAL TO LP - NOT SHOWN View of GAS BURNER AND PIPING ASSEMBLY
QTY.
39 (NOT SHOWN) HEYCO PLIERS View of “Single” Belt Conveyor
A/R 1 4 1 1 3 4 8 9 10 1 1 2 4 1 1 1 4 2 4 2 1 11 12 14 15 16 17 18 19 20 21 22 23 1 1 2 10A QTY.
42 (NOT SHOWN) HEYCO PLIERS View of “Split” Belt Conveyor
A/R 2 8 2 1 3 4 8 9 10 2 2 2 4 16 1 1 4 2 4 13 15 16 17 18 19 20 21 22 1 1 12 11A 11 1 2 2 10A QTY.
PS540 OVEN INSTALLATION REQUIRED KITS AND EQUIPMENT TYPE OF INSTALLATION PS540 Gas Oven Installation Kit P/N 51100 PS540 Single Oven Option Base w/15″ Legs, Casters & Top Kit P/N 34832 PS540 Single Gas Oven 1 1 PS540 Double Gas Oven 2 PS540 Triple Gas Oven 3 PS540 Double Oven Option Base w/6″ Legs, Casters & Top Kit P/N 34833 PS540 Triple Oven Option Base w/Casters & Top Kit P/N 51139 1 1 PARTS LIST FOR SERIES PS540 GAS OVEN INSTALLATION KIT P/N 51100 (Two required for double oven) (Three requi
Model PS540 Single Oven Option Base with Legs and Top PARTS LIST FOR PS540 SERIES SINGLE OVEN OPTION - BASE w/15″″ LEGS & TOP P/N 34832 ITEM NO. 1 2 3 4 5 6 7 8 9 10 QTY 1 4 2 2 32 32 32 4 1 1 PART NO.
Model PS540 Double Oven Option Base with Legs and Top PARTS LIST FOR PS540 SERIES DOUBLE OVEN OPTION - BASE w/6″″ LEGS, CASTERS & TOP P/N 34833 ITEM NO. 1 2 3 4 5 6 7 8 9 10 QTY 1 4 2 2 32 32 32 4 1 1 PART NO.
Model PS540 Triple Oven Option Base with Outriggers and Top PARTS LIST FOR PS540 SERIES TRIPLE OVEN OPTION - BASE w/CASTERS & TOP P/N 51139 ITEM NO. 1 2 3 4 5 6 14 15 16 QTY 1 4 2 2 4 4 4 1 1 PART NO.
STANDARD FINGER CONFIGURATION RT TO LT IS MIRROR IMAGE OF ABOVE FINGER CONFIGURATION CONTROL T/C AVERAGING FROM ENTRANCE & EXIT SIDES HERTZ 60 50 FAN RPM 2050 2040 KIT RPM P/N 51077 P/N 51079 A = 51020 PLATE, OUTER L67 50550 PLATE, INR/COL L6 ALUZ 42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL B = 51021 PLATE, OUTER L65 50550 PLATE, INR/COL L6 ALUZ 42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL C = 50551 PLATE, OUTER L6 GN 50553 PLATE, INR/COL L6 GN ALUZ 50227 ASSY, MANIFOLD L6GN PERF BAFFEL D =
Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W US/UK/CANADA 50141F2 Wiring Diagrams (electrical schematics) 29
Middleby PS540G Ladder Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W US/UK/CANADA 50141F1
Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W DN 52059D
Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W DUT 52065D
Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W FR 52053D
Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W GM 52055D
Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W GK 52067D
Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W IT 52061D
Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W SP 52057D
Middleby PS540G Wiring Diagram, 208-240 volt 50/60 Hz, 1 Phase 3W SW 52063D
NOTES 39
