Operating Instructions MICRO PANEL XV-102 3.
Imprint MICRO PANEL XV-102 3.5" Manufacturer Product Company Micro Innovation AG Spinnereistrasse 8-14 CH-9008 St. Gallen Switzerland Sales Company Micro Innovation GmbH Nideggerstrasse 6-10 D-53115 Bonn Germany Service/Repair Center Micro Innovation GmbH Carl-Benz-Strasse 19 D-78224 Singen Germany Tel. +41 (0) 71 243 24 24 Fax +41 (0) 71 243 24 90 info@microinnovation.com www.microinnovation.com Tel. +49 (0) 228 602 2020 Fax +49 (0) 228 602 1713 info@microinnovation.com www.microinnovation.com Tel.
MICRO PANEL XV-102 3.5" Contents Contents M002869-02, 07/2009 1. 1.1 1.2 1.3 General....................................................................................................................... Purpose of these Operating Instructions..................................................................... Comments about this document ................................................................................. Additional documentation...........................................................
Contents 4 MICRO PANEL XV-102 3.5" 6. 6.1 6.1.1 6.2 6.3 6.4 Operation ................................................................................................................... Safety regulations ....................................................................................................... Qualification of personnel............................................................................................ Starting the device ............................................................
MICRO PANEL XV-102 3.5" 1. General 1. General 1.1 Purpose of these Operating Instructions These Operating Instructions contain the information required for the correct and safe use of the MICRO PANELs XV-102 3.5". The Operating Instructions are part of the devices and must therefore be kept nearby. These Operating Instructions describe all aspects of the devices: transport, installation, commissioning, operation, maintenance, storage and disposal.
1. General 6 MICRO PANEL XV-102 3.
MICRO PANEL XV-102 3.5" 2. Device description 2. Device description 2.1 Function MICRO PANELs XV-102 3.5" can be used exclusively as HMI devices or also as control devices. 2.2 Intended use MICRO PANELs XV-102 3.5" are primarily used in machine and system building. They are designed exclusively for the visualization, operation and control of machines, systems and buildings. Any other use must be agreed beforehand with the manufacturer. 2.3 Device versions Fig.
2. Device description MICRO PANEL XV-102 3.5" MICRO PANELs XV-102 3.5" are available in the following versions: Basic device Display Version A with 140 license points1): # without SD memory card slot # without NVRAM # Interfaces: 1 × Ethernet 100/10 1 × USB Device 1 × power supply 3.5" monochrome display, QVGA, – resistive touch Profibus Version B with 140 license points1): # 1 × SD memory card slot # 32 KByte NVRAM # Interfaces: 1 × Ethernet 100/10 1 × USB Device 1 × power supply 3.
MICRO PANEL XV-102 3.5" 2.4 2. Device description Scope of delivery The scope of delivery of the MICRO PANELs XV-102 3.5" consists of the following: Qty Designation 1 MICRO PANEL: # XV-102-A#-35MQR or # XV-102-B#-35MQR or 4 Retaining brackets for mounting the device 4 Threaded pins for mounting the device 1 Sealing strip for mounting the device 1 Power supply connector 1 Touch pen # XV-102-A#-35TQR or # XV-102-B#-35TQR Tab. 2 Scope of delivery 2.
2. Device description 10 MICRO PANEL XV-102 3.
MICRO PANEL XV-102 3.5" 3. Safety regulations 3. Safety regulations 3.1 General Hazards may still occur even though the device meets the current state of the art and complies with all recognized safety requirements. The device must only be installed and commissioned in perfect technical condition and in compliance with this document. ! M002869-02, 07/2009 Read this chapter before working with the device. This contains important information for your personal safety.
3. Safety regulations 3.2 MICRO PANEL XV-102 3.5" Meaning of symbols The following symbols are used in this document according to the hazard level described: DANGER Signal word DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING Signal word WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
MICRO PANEL XV-102 3.5" 3. Safety regulations 3.3 Mandatory requirements, personnel 3.3.1 Work safety All applicable work safety regulations (in-house and national) must be observed. 3.3.2 Qualification of personnel It must be ensured that only suitably qualified persons work with the device. These persons must be informed of all hazards and risks associated with the device.
3. Safety regulations 3.3.6 MICRO PANEL XV-102 3.5" Requirements for proper operation The following points must be observed so that the device meets the contractual requirements: # Only qualified personnel may work with the device. # These persons must have read the Operating Instructions and must observe the requirements described. # The ambient conditions stated must be observed. See Chapter 9.9 Ambient conditions, " 53. # The maintenance work must be carried out correctly.
MICRO PANEL XV-102 3.5" 3.4 3. Safety regulations Device related hazards DANGER Explosion hazard Death, serious injury or material damage may occur if an electrical plug connection is removed in a potentially explosive atmosphere during operation or if the device is subjected to hazardous knocks.
3. Safety regulations MICRO PANEL XV-102 3.5" CAUTION Sensitive resistive touch surface Damage to the resistive touch due to the use of pointed or sharp objects. ! Only activate the resistive touch with your finger or a touch pen. ! When wearing gloves, ensure that these are clean. They must not be covered with abrasive dust or sharp particles. CAUTION Data loss During a write operation, the SD card may lose data or may be destroyed if it is removed or if there is a power failure.
MICRO PANEL XV-102 3.5" 4. Operating and indication elements 4. Operating and indication elements 4.1 Overview Fig. 2 Operating and indication elements The device has the following operating and indication elements: Element Function A Control button Function depends on the software used. B Display Display operating and indication elements. C Touch sensor Resistive touch: Detection of the actuation of the operating elements shown on the display.
4. Operating and indication elements 18 MICRO PANEL XV-102 3.
MICRO PANEL XV-102 3.5" 5. Installation 5. Installation 5.1 Safety regulations ! 5.1.1 Read the Chapter 3. Safety regulations, " 11 before installing and commissioning the device. This contains important information for your personal safety. Qualification of personnel The device must only be installed and commissioned by automation specialists.
5. Installation 5.2 5.2.1 MICRO PANEL XV-102 3.5" Requirements for the place of installation # Approvals: The device must only be used in locations that are approved for the device. See the markings on the nameplate and Chapter 9. Technical data, " 49. # Power supply: The power supply must comply with the requirements stated in Chapter 9.5.1 Power supply, " 52. Requirements for the mounting position The device is designed for mounting in control cabinets, control panels or control desks.
MICRO PANEL XV-102 3.5" 5.3 5. Installation Cable preparation The cables for wiring the device are not supplied with it. WARNING Potential equalization currents Large equalization currents between the protective ground systems of different devices may cause operational malfunctions due to signal interference and may even cause fires. ! If necessary, a potential equalization conductor should be installed parallel to the cable. This should have a cross-section that is a multiple of the cable shield.
5. Installation 5.3.1 MICRO PANEL XV-102 3.5" Overview of interfaces Connector side: ! The fitting on the connector side depends on the device version concerned. See nameplate and Chapter 2.3 Device versions, " 7. Fig. 3 Interfaces of the device Service side: Interface Interface description A Jumper UPD/RUN Only for service tasks B DIAG Only for service tasks C USB Device → Chapter 5.3.6, " 28 D Ethernet → Chapter 5.3.5, " 27 E Interfaces, depending on the device version: CAN → Chapter 5.
MICRO PANEL XV-102 3.5" 5.3.2 5. Installation Preparation of cables with D-Sub connector The preparation of bus cables is an essential factor in ensuring reliable operation and electromagnetic compatibility (EMC). Wiring requirements # # # The cables must be shielded. The cable shield must be made from a copper braid. The cable shield must make a low impedance connection with the connector casing over a large contact area.
5. Installation MICRO PANEL XV-102 3.
MICRO PANEL XV-102 3.5" 5.3.3 5. Installation Power supply The device is provided with an internal fuse and is protected against polarity reversal. The GND terminal is connected exclusively to the connector cover and not to the 0 V. The housing is made from plastic and is isolated. The device power supply is not electrically isolated. The device requires a 24 VDC power supply from an AC/DC converter with safe isolation (e.g. SELV). For other power supply requirements see Chapter .
5. Installation 5.3.4 MICRO PANEL XV-102 3.5" System Port (RS232) The System Port is implemented as a standard RS232 interface. This interface is not electrically isolated. 1 3 2 6 8 7 5 4 9 Fig. 8 RS232 interface (9-pin, D-Sub, male, UNC) Pin Signal Assignment 1 DCD Data Carrier Detected 2 RxD Receive Data 3 TxD Transmit Data 4 DTR Data Terminal Ready 5 GND Ground 6 DSR Data Set Ready 7 RTS Request to Send 8 CTS Clear to Send 9 RI Ring Indicator Tab.
MICRO PANEL XV-102 3.5" 5.3.5 5. Installation Ethernet LINK ACT Fig. 9 Ethernet interface (RJ45 socket) LED Signal Meaning ACT (yellow) flashes Ethernet is active (data traffic) LINK (green) lit Active network is connected and detected Tab. 9 Control LEDs of the Ethernet interface Cable # Use shielded twisted pair cable (STP) for networking: # For device to device connection: crossover cable # For connecting to the hub/switch: 1:1 patch cable # Maximum cable length: 100 m.
5. Installation 5.3.6 MICRO PANEL XV-102 3.5" USB Device The USB Device interface supports USB 2.0. Fig. 10 USB Device interface (USB Device, type B) Cable 28 # # Only use shielded USB standard cable. Maximum cable length: 5 m.
MICRO PANEL XV-102 3.5" 5.3.7 5. Installation CAN The CAN interface is not electrically isolated. 1 2 6 4 3 7 8 5 9 Fig. 11 CAN interface (9-pin, D-Sub, male, UNC) Pin Signal Assignment 1 - nc 2 CAN-L Bus line (dominant low) 3 CAN-GND CAN Ground 4 - nc 5 - nc 6 GND Optional CAN Ground 7 CAN-H Bus line (dominant high) 8 - nc 9 - nc Tab.
5. Installation MICRO PANEL XV-102 3.5" # The maximum baud rate depends on the cable length: Cable length Max. baud rate 40 m 1000 Kbit/s 50 m 800 Kbit/s 100 m 500 Kbit/s 250 m 250 Kbit/s 500 m 125 Kbit/s 500 m 100 Kbit/s 1000 m 50 Kbit/s 2500 m 20 Kbit/s 5000 m 10 Kbit/s Tab. 12 Relationship of cable length / baud rate ! CAN bus topology # The use of repeaters is recommended with cables over 1000 m in length. Repeaters can also be used to implement electrical isolation.
MICRO PANEL XV-102 3.5" 5.3.8 5. Installation Profibus The Profibus interface is not electrically isolated. 5 4 9 3 8 1 2 7 6 Fig. 13 Profibus interface (9-pin, D-Sub, female, UNC) Pin Signal Assignment 1 - nc 2 - nc 3 B EIA RS 485 line B 4 RTSAS Output for controlling a repeater 5 M5EXT Output of reference ground for external termination 6 P5EXT 5V output for external termination 7 - nc 8 A EIA RS 485 line A 9 - nc Tab.
5. Installation MICRO PANEL XV-102 3.5" # The maximum baud rate depends on the cable length: Cable length Max. baud rate 1200 m ≤ 93.75 Kbit/s 1000 m 187.5 Kbit/s 400 m 500 Kbit/s 200 m 1500 Kbit/s Tab. 15 Relationship of cable length / baud rate (for cables compliant with cable type A of the Profibus standard EN5017) ! Profibus topology When preparing the cables, ensure that there is a low-resistance connection between the cable shield and the connector casing (→ Chapter 5.3.2, " 23).
MICRO PANEL XV-102 3.5" 5. Installation ! M002869-02, 07/2009 # # # # The bus segment must be terminated at both ends. No more than two terminations must be provided on each bus segment. At least one of the two terminations must be fed by the bus station. Transmission faults can occur if operation is carried out without the correct termination on the Profibus network.
5. Installation 5.3.9 MICRO PANEL XV-102 3.5" RS485 The RS485 interface complies with the EIA/TIA-485 standard. This interface is not electrically isolated. 5 4 9 3 8 1 2 7 6 Fig. 15 RS485 interface (9-pin, D-Sub, female, UNC) Pin Signal Assignment 1 - nc 2 - nc 3 A EIA RS 485 line A 4 - nc 5 GND Reference ground 6 - nc 7 B EIA RS 485 line B 8 - nc 9 - nc Tab.
MICRO PANEL XV-102 3.5" RS485 topology 5. Installation # A bus segment can connect up to 32 bus stations. # Several bus segments can be linked via repeaters (bidirectional amplifiers). Refer to the documentation of the repeater manufacturer for further information. ! # The maximum cable length can be increased by using repeaters. Refer to the documentation of the repeater manufacturer for further information. A bus segment must be provided with cable termination (120 Ω) at both ends.
5. Installation 5.4 MICRO PANEL XV-102 3.5" Mounting CAUTION Operational malfunctions Use of unsuitable or improperly prepared cables, as well as incorrect wiring will mean that neither the values stated in the technical data nor the electromagnetic compatibility (EMC) can be ensured. ! Only use cables prepared by specialists. ! The cables used must be prepared according to the interface description in this document.
MICRO PANEL XV-102 3.5" Mounting the device 1 Select the mounting position of the device as described in Chapter 5.2.1 Requirements for the mounting position, " 20. 2 Prepare a mounting cutout for the device at the selected position: # Mounting cutout 123 × 87 mm (±1 mm) # Material thickness at the mounting cutout 2…5 mm 87.0 +1/-1 5.4.1 5. Installation 123.0 +1/-1 Fig. 17 Mounting cutout for 3.
5. Installation MICRO PANEL XV-102 3.5" 4 Fit the supplied threaded pins in the retaining brackets beforehand. # The tips of the threaded pins must point towards the wider ends of the retaining brackets. Fig. 19 Threaded pin pre-fitted in a retaining bracket 5 Fit the device from the front into the mounting cutout. 6 Clip on the retaining brackets in the recesses provided for them on the device as shown below and fix the device by tightening the threaded pins.
MICRO PANEL XV-102 3.5" 6. Operation 6. Operation 6.1 Safety regulations ! Read the Chapter 3. Safety regulations, " 11 before working with the device. This contains important information for your personal safety. CAUTION Sensitive resistive touch surface Damage to the resistive touch due to the use of pointed or sharp objects. ! Only activate the resistive touch with your finger or a touch pen. ! When wearing gloves, ensure that these are clean.
6. Operation 6.2 MICRO PANEL XV-102 3.5" Starting the device 1 Energize the device. # The device will boot. 2 If the device does not boot up and/or if an error message appears while starting (booting) the device, see Chapter 7.4 Troubleshooting and fault rectification, " 46. 3 Complete the following steps after initial commissioning (→ Document «M000174»): 3.1 Adjust the system settings of the device. 3.2 Install the required application programs. ! 6.
MICRO PANEL XV-102 3.5" 6.4 6. Operation Inserting and removing an SD card ! The SD slot on device version A (XV-102-A#) has no function! Fig. 21 SD slot (A) CAUTION Data loss During a write operation, the SD card may lose data or may be destroyed if it is removed or if there is a power failure. ! Only insert the SD card when the device is in a de-energized state. ! Avoid write operations to SD cards. Reasons: - The number of write cycles possible on SD cards is limited.
6. Operation 42 MICRO PANEL XV-102 3.
MICRO PANEL XV-102 3.5" 7. Maintenance and service 7. Maintenance and service 7.1 Safety regulations ! 7.1.1 Read the Chapter 3. Safety regulations, " 11 before working with the device. This contains important information for your personal safety.
7. Maintenance and service 7.2 MICRO PANEL XV-102 3.5" Maintenance Resistive touch devices are maintenance-free. However, the following work may be necessary: Cleaning of the resistive touch if contaminated. Recalibration of the resistive touch if it does not respond correctly to touch operation. # # 7.2.1 Cleaning the resistive touch CAUTION Cleaning the device Damage to the device due to the use of pointed or sharp objects or by liquids. ! Do not use any pointed or sharp objects (e.g.
MICRO PANEL XV-102 3.5" 7. Maintenance and service 7.3 Service 7.3.1 Repairs Repairs must only be carried out by the manufacturer or from a repair center authorized by the manufacturer. Contact your local dealer or the technical support of the device manufacturer. Contact address, see Section «Manufacturer», " 2. Only the original packaging should be used for transporting the device.
7. Maintenance and service 7.4 MICRO PANEL XV-102 3.5" Troubleshooting and fault rectification Fault and possible cause Corrective action Device does not start (boot). Power supply interface does not have any power. Check the power supply cable. While the device is starting (booting), the following message appears: «<50> Touch is dirty or defect» (only appears if GALILEO is installed) Resistive touch is not correctly calibrated. # Start (boot) the device. # Calibrate touch (→ Document «M000174»).
MICRO PANEL XV-102 3.5" 8. Storage, transport and disposal 8. Storage, transport and disposal 8.1 Safety regulations ! 8.1.1 Read the Chapter 3. Safety regulations, " 11 before installing and commissioning the device. This contains important information for your personal safety. Qualification of personnel The device should only be stored, transported and disposed of by persons with the following qualifications, according to the task required.
8. Storage, transport and disposal 8.4 MICRO PANEL XV-102 3.5" Disposal DANGER Explosive and toxic materials Any improper handling causes a risk of explosion due to the lithium battery soldered in the device. ! The device must only be disposed of by persons with the required specialist knowledge. Devices that are no longer used must be properly disposed of in accordance with the applicable national regulations or returned to the manufacturer or sales office.
MICRO PANEL XV-102 3.5" 9. Technical data Technical data 9.1 Dimensions and weights 85 94 100 (103) 25 30 9. (10) 9.5 32 18 83 121 136 32 26.5 Fig. 22 Mechanical dimensions Property XV-102 3.5" Height 100 mm Width 136 mm Depth 30 mm Thickness of front plate 5 mm Mounting depth 25 mm Mounting cutout 123 mm × 87 mm (±1 mm) Weight Approx. 0.25 kg Tab.
9. Technical data 9.2 MICRO PANEL XV-102 3.5" Display Property XV-102 Type TFT-LCD Resolution (W × H) QVGA (320 × 240 pixels) Visible display area 70 mm × 53 mm (3.5" screen diagonal) Color resolution XV-102-…-35MQR 32 grayscales XV-102-…-35TQR 64k colors Contrast ratio Normally 300:1 Brightness Normally 250 cd/m2 Backlight Technology LED, dimmable via software Lifespan Normally 40 000 h Resistive touch back panel Touch sensor (glass with foil) Tab. 22 Display 9.
MICRO PANEL XV-102 3.5" 9.4 9. Technical data System Property XV-102 Processor RISC, 32-bit, 400 MHz Internal memory DRAM 64 MByte NAND-FLASH 128 MByte NVRAM XV-102-A# – XV-102-B# 32 KByte External memory SD memory card slot XV-102-A# – XV-102-B# 1× SDA specification 1.00 Suitable for memory sizes ≤ 1 GByte Real-time clock (battery backup) Battery type CR2032 (190 mA/h), maintenance-free (soldered) Backup time in de-energized state Normally 10 years Tab. 24 System 9.
9. Technical data 9.5.1 MICRO PANEL XV-102 3.5" Power supply Property XV-102 Rated voltage 24 VDC SELV (safety extra low voltage) Permissible voltage # RMS value: 19.2 … 30.0 VDC (rated voltage -20 % / +25 %) # Absolute with ripple: 18.0… 31.2 VDC # Battery operation: 18.0… 31.2 VDC (rated voltage -25 % / +30 %) # 35 VDC for a period < 100 ms Voltage dips # 10 ms from rated voltage (24 VDC) # 5 ms from undervoltage (20.4 VDC) Power consumption Max.
MICRO PANEL XV-102 3.5" 9.8 9.
9. Technical data 54 MICRO PANEL XV-102 3.
