SAVANNAH WOOD INSERT FOR RESIDENTIAL INSTALLATION 6" (152mm) Flue Required MODEL: SSI30 OWNERS MANUAL We recommend that our products be installed and serviced by professionals who are certified in the U.S. By NFI (National Fireplace Institute) or in Canada by WETT (Wood Energy Technical Training). SAFETY NOTICE: Read this entire manual before you install and use your appliance. If not properly installed, a house fire may result. To reduce the risk of fire, follow the installation instructions.
CONTENTS Specifications ................................................................... 03 Questions? ......................................................................... 04 Pre-installation instructions .............................................. 05 Unpacking and installation .............................................. 07 Removing the flue collar ................................................... 08 Fan wiring conversion.......................................................
SPECIFICATIONS OVERALL DIMENSIONS "E" "F" "G" "B" "A" "D" "A" "C" FRONT VIEW MODEL SSI30 A 20.50 SIDE VIEW B 27.50 C 22.75 D 22 SURROUND ADJUSTMENT E F 14 10 G 5.50 44" 40" 34" 30" A. 30" x 40" B.
QUESTIONS? Log Length Maximum burn time1 Average area heated (sq.ft)1 Range of heat output2 Maximum heat output1 EPA emissions rating (g/h, non-catalytic)2 Weight Loading Air Control 20" 10 hours 2,200 sq. ft. 11,000-30,600 55,400 3.5 gph 360 lbs Front Manual 1. Maximum burn times and heat outputs are based on laboratory testing and may vary in individual use depending on how the insert is operated, type and moisture content of fuel, and other factors.
CAUTION PRE-INSTALLATION INSTRUCTIONS After reading these instructions, if you have any doubt about your ability to complete your installation in a professional like manner, you should obtain the services of an installer versed in all aspects as to the correct and safe installation. DO NOT use temporary, makeshift compromises during installation. BEFORE INSTALLATION OF YOUR APPLIANCE (NOTE: Before installing your appliance be sure to write down the model and serial numbers and keep them in a safe place.
PRE-INSTALLATION INSTRUCTIONS PLANNING YOUR INSTALLATION 1. Check with local building official for local code requirements 2. Have your chimney and fireplace cleaned and inspected for serviceability before installing appliance. A professional chimney sweep can provide this service. They can also offer advice or install chimney liners and your insert. 3. a. Masonary fireplaces and chimney must be inspected for cracks, loose bricks or mortar.
UNPACKING AND INSTALLATION INSTRUCTIONS UNPACKING AND INSTALLATION INSTRUCTIONS NOTE: The insert is extremely heavy. Do not attempt to move it without assistance. Please read all instructions carefully before beginning. • To remove the insert from the pallet you will need a 7/16" wrench or socket. • If you are placing the insert on a raised hearth you might consider moving the complete unit close to the raised hearth to save some lifting later.
REMOVING FLUE COLLAR REMOVING THE FLUE COLLAR C-CAST BAFFLE SECONDARY AIR TUBES The Savannah insert has a removable flue collar to help with tight installations. You should familiarize yourself with it before you install your insert. To remove the flue collar you will have to remove the secondary air tubes and the C-cast baffle plates. See Figure 6. 1. Use a Philips head screw driver or your fingers to remove the drywall screws that are hanging down next to the secondary air tubes.
FAN WIRING CONVERSION OFF ON Figure 11 Figure 12 Figure 13 FAN WIRING CONVERSION FROM RIGHT TO LEFT 1. Remove ash lip and shroud by lifting straight up. NOTE: The ash lip and shroud are held in place by a keyhole slot and bolt system. Lifting up on the ash lip allows the bolt head to slip through the keyhole. 2. Disconnect ground from side of insert and unplug spade connectors from plug wire. 3. Feed wire through holes in side and front of insert. (Be sure to leave it connected to the fan.
BLOWER AND ASH LIP ASSEMBLY BLOWER AND ASH LIP ASSEMBLY 1. 2. 3. 4. 5. Attach the wires as shown in Diagram 1 making sure you push all connections together tightly Insert the snapstat into its holder as shown in Figure 16, making sure that the connectors are not touching the stove. Using the two bolts saved from the front shipping bracket to secure the blower to the insert. Make sure all wires are away from the stove front.
CLEARANCES TO COMBUSTIBLES CLEARANCE TO COMBUSTIBLES Clearance to Combustibles A. To side wall B. To mantel (12" max) C. To top trim (3/4" max) D. To side trim (3/4" max) Floor Protection E. In front of insert (1/2" min) F. To side of insert Min.
FLOOR PROTECTION CALCULATING ACCEPTABLE ALTERNATE FLOOR MATERIALS All floor protection must be non-combustible (i.e. metal, brick, stone, mineral fiber, etc.). Any organic materials (i.e. plastics, wood or paper products, etc.) are combustible and must not be used. The floor protection specified includes some form of thermal designation such as R-value (thermal resistance) or k-factor (thermal conductivity). PROCEDURE: 1. Convert specification to R-value: R-value given. No conversion needed.
CHIMNEY CLEARANCES CHIMNEY (REFER TO CHIMNEY AND CHIMNEY CONNECTOR MANUFACTURER’S INSTRUCTIONS) Contact your local building authority for approved methods of installation NOTE: Canadian installations require a full reline of the chimney. 1. This appliance requires a masonry or pre-manufactured chimney listed to ULCS629 (Canada) and UL 103 HT (USA) sized correctly. 2.
INSERT AND PIPE INSTALLATIONS NOTES ON CHIMNEY AND INSERT PIPE INSTALLATIONS: Maintaining a clean chimney is important. Chimneys should be inspected regularly for creosote buildup. A straight chimney is easier to clean than one with 45 or 90 degree bends. A bend requires the pipe to be removed for cleaning. The insert baffle must be removed when cleaning the chimney. Chimney sweepings will build up on top of baffle causing a blocked flue and/or a fire hazard.
INSTALLING INSERT INSTALLING YOUR INSERT INTO A MASONRY FIREPLACE The best installation is the complete relining of the chimney system using a 6" listed stainless steel liner. The liner must be attached to the insert and to each section of the liner with the crimped (male) end pointing toward the insert. All connections should be secured with a minimum of 3 screws, this includes the flue collar. NOTE: Canadian installations require a full reline of the chimney.
OPERATION (Offset Flue Collar Installation continued) WARNING: Never allow the offset flue collar to support the weight of the chimney liner. The liner must be supported at the top of the chimney. As with all installations, final approval of this installation type is contingent upon the authority having jurisdiction in your area.
OPERATION DO NOT BURN: Treated wood, solvents, trash, coal, garbage, cardboard, colored paper NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THIS HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IT IS IN USE INSTRUCTION FOR FIRST BURN – CURING THE INSERT PAINT Your insert has been painted with the highest quality insert paint and has special break-in procedures.
MAINTENANCE 8. Re-adjust air inlet control to desired burn rate. If excessive smoke fills firebox, open air inlet control slightly until flames resume and wood is sufficiently ignited. A basic rule of thumb is “closed – low,” “½ way-medium,” and “fully open – high.” 9. When refueling, adjust air control to the fully open position. When fire brightens, slowly and carefully open the door. This procedure will prevent gases from igniting causing smoke and flame spillage. 10.
MAINTENANCE GLASS AND GLASS GASKET REPLACEMENT REPLACE GLASS ONLY WITH HIGH TEMPERATURE CERAMIC AVAILABLE FROM YOUR LOCAL LEXINGTON FORGE DEALER After extensive use, the gasket material which provides glass and door seal may need to be replaced if it fails to sustain its resilience. Inspect glass and door seal periodically to ensure proper seal: if gaskets become frayed or worn, replace immediately. Contact your dealer for approved replacement parts. Refer to replacement parts list in this manual.
MAINTENANCE KEEP UNIT FREE OF CREOSOTE 1. Burn with air control open for several minutes at numerous intervals throughout the day during the heating season, being careful not to over-fire unit. This removes the slight film of creosote accumulated during low burn periods. 2. Burn insert with draft control wide open for several minutes every time you apply fresh wood. This allows wood to achieve the charcoal stage faster and burns wood vapors which might otherwise be deposited within the systems. 3.
REPLACEMENT PARTS 63D4004 ITEM PART NO.
ILLUSTRATED PARTS BREAKDOWN 23 21 16 10 9 5 4 7 24 20 17 27 18 14 15 19 1 25 22 3 28 8 2 11 26 12 6 13 Figure 25: Parts Breakdown 22 63D4004
FAQS FREQUENTLY ASKED QUESTIONS 1) What is the correct way to start a fire? a) You will need small pieces of dry wood (kindling) and paper. Use only newspaper or paper that has not been coated or had unknown materials glued or applied to it. Never use coated (typically advertising flyers) or colored paper. b) Open the door of the wood insert. c) Crumple several pieces of paper and place them in the center of the firebox and directly on to the firebricks of the wood insert (see page 6 of this manual).
FAQS 7) Is it normal for soot to cover the glass at the beginning of a fire? Your insert has been built with an air wash system that will help keep the glass clear when the firebox has reached a good operating temperature, and has a good draft. Cold firebox temperature and poor draft cause sooting of the glass. Once the firebox temperature and the draft increases, the soot will burn off.
NOTES 63D4004 25
NOTES 26 63D4004
NOTES 63D4004 27
LEXINGTON FORGE WOOD BURNING INSERT LIMITED LIFETIME WARRANTY POLICY LIMITED LIFETIME WARRANTY The following components are warranted for life to the original owner, subject of proof of purchase: Firebox weldment and baffle supports. FIVE YEAR WARRANTY The following components are warranted against deterioration not resulting from physical or handling damage for 5 years to the original owner, subject to proof of purchase: Stainless steel secondary air tubes and secondary ceramic baffle material.
