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Graphical Command Center I M P O R TA N T S A F E T Y I N S T R U C T I O N S SAVE THESE INSTRUCTIONS – This manual contains important instructions for all GCC's that must be followed during operation of the equipment. WARNING: page ii Opening enclosures expose hazardous voltages. Always refer service to qualified personnel only. ATTENTION: L'ouverture des cabinets expose des tensions dangereuses. Assurez-vous toujours que le service ne soit fait que par des personnes qualifiees.
User Manual Graphical Command Center User Manual For service call 1-800-438-7373 86-132204-00 A00 01/03 Copyright © 2002 MGE UPS SYSTEMS, Inc. All rights reserved. Printed in U.S.A. MGE UPS SYSTEMS, Inc.
Graphical Command Center Graphical Command Center User Manual Warranty The liability of MGE UPS SYSTEMS, Inc. hereunder is limited to replacing or repairing at MGE UPS SYSTEMS, Inc.’s factory or on the job site at MGE UPS SYSTEMS, Inc.’s option, any part or parts which are defective, including labor, for a period of 12 months from the date of purchase. The MGE UPS SYSTEMS, Inc.
User Manual How To Use This Manual: This manual is designed for ease of use and easy location of information. To quickly find the meaning of terms used within the text, look to the Glossary. To quickly find a specific topic, look at the Table of Contents. This manual uses icons with text to convey important information. The icons come in four varieties. WARNING: Indicates information provided to protect the User and service personnel against safety hazards and possible equipment damage.
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User Manual Contents section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Important Safety Instructions . . . . . . . . . . . . . .Inside Front Cover Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv Table of Contents . . . . . . . . . . .
Graphical Command Center Section 3 GCC Screens section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3.0 3.1 3.2 3.2.1 3.2.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.11.1 3.11.2 3.12 Section 4 GCC Mimic Diagrams section page c ii Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 GCC Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 Main Menu Screen . . . . . . . . . . .
User Manual Section 5 GCC Alarms section 5.0 5.1 5.2 5.3 5.4 Section 6 description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Scope . . . . . . . . . . . . . . . . . . . . Alarm and Event System . . . . . . Alarms and Events Lists . . . . . . Alarm/Event Present Log Screen Alarm/Event History Log Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graphical Command Center Figures number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1 1-2 Keypad Alphanumeric Characters . . . . . . . . . . . . . . . . . . . . . S-M Configuration , 1 GCC per Module (800 kVA UPS System Shown) . . . . . . . . . . . . . . . . . . . . . . . M-M Configuration , 1 GCC per Module (800 kVA UPS System Shown) . . . . . . . . . . . . . . . . . . . . . . .
User Manual Figures (continued) number description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5-1 5-2 5-3 5-4 Alarm/Event Present Log Screen . . . . . . Alarm/Event History Log Screen . . . . . . . Clear Alarm/Event Log Password Screen Clear Log Screen . . . . . . . . . . . . . . . . . . 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 S-M RS485 Interface Connections with GCC . . . . . . . . . . . . .6-1 M-M Rs232/RS485 Interface Connections with GCC . . . . . . .
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User Manual Introduction 1.0 Scope This section is a general introduction and overview of the MGE Graphical Command Center (GCC). 1.1 1.
Graphical Command Center 1.3 GCC System Overview The GCC functions as the monitoring program for your system. The intention of the GCC is to operate only as an aid to the existing indicators and controls. It is only intended as a display device and will not be used for any control purposes. The GCC is factory installed and tested before shipment, therefore, it is ready to use upon receipt. When powering up the display a boot screen similar to what you see in starting a “Windows PC” appears.
PRELIMINARY COPY 1.4 User Manual Keypad The Keypad opens by double-clicking inside any text box. The alphanumeric Keypad provides access to normal keyboard characters, Decimal Point (.), Backspace (Bsp), Space (Spa), Caps (Cps) and other characters. Use the “<-” and “->” keys to scroll to next group of keys. See Figure 1-1 for all the available keypads. Press the “OK” key when done entering information. Use the “Esc” key to exit the keypad without saving information.
Graphical Command Center 1.5 GCC Configurations Three separate series of mimic diagrams are available: 1. Single-Module (S-M) 2. Multi-Module (M-M) 3. Static Switch Cabinet (SSC) The GCC is located on the UPS Module, the Static Switch Cabinet or both. A Single-Module UPS configuration is shown in Figure 1-2. A Multi-Module UPS and SSC with a GCC on each UPS is shown in Figure 1-3. A MultiModule UPS and SSC with one GCC on the SSC is shown in Figure 1-4. Figure 1-2: S-M Configuration, 1 GCC per Module.
User Manual Figure 1-3: M-M Configuration, 1 GCC per each Module and the SSC. (800kVA UPS system shown) Figure 1-4: M-M Configuration, 1 GCC per system located on the SSC.
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User Manual GCC Setup 2.0 Scope This section guides the User through the GCC login and custom configuration screens. 2.1 GCC Setup Screens The following GCC Setup screens are described in this section: 2.1.1 ◗ Enter Setup ◗ Identification Setup, Single-Module ◗ Identification Setup, Multi-Module ◗ System Configuration, Multi-Module ◗ Change Password ◗ Control Panel Enter Setup Screen From the menu button click the “Setup” button to open the Enter Setup screen.
Graphical Command Center 2.1.2 Identification Setup Screen The Identification Setup screen is accessed from the Enter Setup screen when the password is entered. For a Single-Module the Identification Setup allows the User to modify the naming conventions for the UPS’s, circuit breakers, and inputs of the unit. For Multi-Module system the Identification Setup and System Configuration screens allow the User to modify the naming conventions.
User Manual Figure 2-2: S-M Identification Setup Screen. Identification Setup 07:34:18 01/24/2003 1 Setup ALARMS UPS Name UPS 1 UPS 1 Load Protected 7 8 Change Password Control Panel Show CB's Rectifier Input CB Q1 Bypass Input Breaker Q4S Q4S UPS Output Breaker Q5N Q5N System Bypass Breaker Q3BP 2 Q3BP Battery Breaker QF1 Input 1 Utility 1 Input 2 Utility 2 Battery Temp.
Graphical Command Center Figure 2-4: M-M System Configuration Screen. 15:14:01 Trend System CB Config. 2 ALARMS Q4S System Load Protected 7 8 Change Password Control Panel Q5N UPS 1 UPS 4 UPS 2 UPS 5 UPS 3 UPS 6 3 Q3BP Q2S Show battery Backup time UPS's Present 9 UPS 1 Back to Setup Battery Temp.
User Manual 2.1.3 Change Password Change Password will allow the User to change the default password ‘manager’ to a new User password. NOTE: Must be in the Setup Screen to change password. See section 2.1.1 Enter Setup Screen for instructions. Proceed as follows: (Lower case and 20 characters maximum) 1. From the menu button click the Change Password button. 2. In the “New Password” text field type a new password. (up to 20 characters maximum, lower case) Refer to Figure 2-5.
Graphical Command Center 2.1.4 Control Panel The Control Panel is available to modify computer settings similar to a PC windows control panel. The date and time can be changed by double-clicking the Date/Time icon as shown in Figure 2-6. NOTE: Must be in the Setup Screen to change password. See section 2.1.1 Enter Setup Screen for instructions. Figure 2-6: Date and Time Icon.
User Manual GCC Screens 3.0 Scope This section describes the menu buttons, and how to navigate from screen to screen. Progressing through each section will enable more to be learned and expected from the GCC screens, Users will become more proficient at navigating and monitoring the System.
Graphical Command Center 3.2 Main Menu Screen The Main Menu Screen consists of three major components: the menu buttons, UPS status panel, mimic diagram. For Mimic Diagram, see section 4.0. 3.2.1 Menu Buttons The GCC uses menu button selections on the left side of each screen. For Single-Module selections see Figure 31a. For Multi-Module selections see Figure 3-1b. Figure 3-1a: S-M Menu Buttons. 13:43:42 01/24/2003 Date & Time Shows date and time set in the GCC.
User Manual Figure 3-1b: M-M Menu Buttons. Time Shows time set in the GCC. Time can be changed from the Control Panel in the Setup screen. See section 2.1.4 Control Panel. Setup Opens the Setup screen, where the User will be prompted to enter the password information. See section 2.1.1 Enter Setup. Trend Opens the Trend screen, which displays a graphical trend of measurements. Alarms Opens the Alarm/Present Alarm screen. Users can also access the history log.
Graphical Command Center 3.2.2 UPS Status Panel The UPS Status Panel is located at the top of the Main Menu screen. It consists of five items that give the User current information, such as, % load, alarms, battery backup time, name of UPS, and load status pertaining to the selected Single or Multi-Module UPS. See Figure 3-2. 1 Name of UPS 2 Load Status Lamp Circle icon indicates if load is protected. When green it is protected, when red Name of UPS in configuration.
User Manual 3.3 System Main Menu Screen The System Main Menu screen is shown for a three UPS Multi-Module system configuration in Figure 3-3. Up to 6 UPS modules can be displayed. Figure 3-3: M-M System Main Menu Screen.
Graphical Command Center 3.4 Inverter Screen The Inverter screen in Figure 3-4 displays inverter information such as voltage L-L and L-N, current and frequency. Three indicators are present to show inverter is connected to load, overload and out of synchronization with bypass status. The inverter indicators are displayed only when conditions are present. Figure 3-4: Inverter Screen.
User Manual 3.5 Rectifier Screen The Rectifier screen displays information such as input voltage, DC bus voltage, the status of the input device, battery, circuit breaker, and other conditions common to the Rectifier/Charger. See Figure 3-5. Figure 3-5: Rectifier Screen. 13:41:27 01/24/2003 UPS 1 Rectifier Setup ALARMS UPS 1 Load Protected Inverter Rectifier Utility 1 Voltage 484.7V Rectifier/Charger Input Frequency 60.
Graphical Command Center 3.6 Single-Module Load Screen The Single-Module Load screen displays information such as voltage L-L and L-N, current, frequency, kW, kVA, pf, and % load. See Figure 3-6. Figure 3-6: S-M Load Screen. 13:40:17 01/24/2003 UPS 1 Load Setup ALARMS UPS 1 Load Protected A-B B-C A-C Inverter Rectifier Load Battery Online Trend A B C Voltage 480 V 478 V 477 V Current 38 39 38 Frequency KW KVA pf % Load 60.0 2 32 0.
User Manual 3.7 Multi-Module Load UPS Screen The Multi-Module Load UPS screen is accessed from the UPS mimic diagram. The screen displays information of the selected UPS and overall system status, such as voltage, current, frequency, kW and kVA, pf, and % load. See Figure 3-7. Figure 3-7: M-M Load UPS Screen.
Graphical Command Center 3.8 Multi-Module System Load Screen The Multi-Module System Load screen is accessed from the system mimic diagram. The screen displays information on kW, %kW and %kVA of all the UPS’s configured, and the overall system measurements. See Figure 3-8. Figure 3-8: M-M System Load Screen. 14:47:58 Setup Trend ALARMS UPS 1 load KW % KW Load % KVA Load 200 50 50 UPS 2 load KW % KW Load % KVA Load 200 50 50 UPS 3 load KW % KW Load % KVA Load ???.? ???.? ???.
User Manual 3.9 Single-Module Battery Screen The Single-Module Battery screen displays information such as DC voltage, discharge and charging current, and battery CB status. When enabled at the UPS, battery temperature and backup time are also available. Refer to Section 2.0 for Setup information. See Figure 3-9. Figure 3.9: S-M Battery Screen.
Graphical Command Center 3.10 Multi-Module Battery Screen The Multi-Module Battery screen displays Information such as DC Voltage, discharge and charging current, and battery CB status. When enabled at the UPS, battery temperature and backup are also available. See Section 2.0 for Setup information. See Figure 3-10. Figure 3.10: M-M Battery Screen.
User Manual 3.11 Online Trending Screen The Online Trending screen displays voltage, current, kW and kVA information in graphical format. The GCC includes scroll arrows, on the vertical scale, to adjust the volts, amps and kVA/kW. On the horizontal scale use the scroll arrows to adjust the time in minutes. See Figure 3-11. Online trending accounts for present time only, and does not do historical trending for past measurements. 3.11.
Graphical Command Center 3.12 Input Screen The Input screen allows the User to view all the input measurements such as voltage, current and frequency of the UPS's configured. See Figure 3-12. Figure 3-12: Input Screen.
Users Manual GCC Mimic Diagrams 4.0 Scope This section provides GCC mimic diagrams representing the common status and fault modes. 4.1 Color Status Indicators A color standard has been established to indicate the status of the UPS or SSC operation as follows: 4.2 Green = Normal / Power Flow. Yellow = On Battery, (for Multi-Module only). Red = Major Alarms / Fault. Blue = Test Mode / Power Flow. Grey = OFF & No Faults.
Graphical Command Center 4.3 Single-Module UPS Online In normal online operation the path of power will show green from utility to unit load, as shown in Figure 4-1. Figure 4-1: S-M UPS On-Line.
User Manual 4.4 Single-Module UPS On Bypass If there is a major fault in the UPS it will transfer to bypass. The power flow will show green from Utility 2 to the load. The section that had the fault will show red to draw attention to the fault. If the User shuts down the inverter without a major fault, then the inverter will show gray and the rectifier will show green, as shown in Figure 4-2. Figure 4-2: S-M UPS On Bypass.
Graphical Command Center 4.5 Single-Module UPS On Battery In battery operation the path of power will show green from the battery to unit load, and Utility 1 and Utility 2 will show red, as shown in Figure 4-3. Figure 4-3: S-M UPS on Battery.
User Manual 4.6 Single-Module UPS Battery CB Open Battery CB open shows the battery circuit breaker QF1 in the open state. The battery and lines to the battery show red to indicate and draw attention to the fault condition, as shown in Figure 4-4. Figure 4-4: S-M Battery CB Open.
Graphical Command Center 4.7 Multi-Module Online In normal online operation the path of power will show green from utility to unit load, as shown in Figure 4-5. Figure 4-5: M-M Online.
User Manual 4.8 Multi-Module 1 UPS on Battery When a Multi-Module UPS is in battery mode the UPS icon will display in yellow. If all UPS’s that are online are in battery mode, then the line to the load will be yellow, as shown in Figure 4-6. Figure 4-6: M-M UPS on Battery.
Graphical Command Center 4.9 Multi-Module on Bypass If all UPS’s are faulted or offline then the system will transfer to bypass. The power flow will show green from Utility 2 to the load. UPS’s that are faulted will show red. If they are shutdown without fault then they will show gray. See Figure 4-7. Figure 4-7: M-M UPS on Bypass.
User Manual 4.10 Multi-Module Test and Maintenance Mode on UPS When Q3BP is closed and Q5N is open, the system is in Test and Maintenance Mode. The customer’s load is being supplied by Utility 2. In this condition, UPS’s can be turned on and off without affecting the customer’s load. When a UPS is online in this mode, it will show as blue instead of its normal green, as shown in Figure 4-8. Figure 4-8: M-M Test and Maintenance Mode on UPS.
Graphical Command Center 4.11 Multi-Module Test and Maintenance Mode on Bypass When Q3BP and the static switch (Q2S) are closed and Q5N is open, the system is in Test and Maintenance Mode on bypass. The customer’s load is being supplied by Utility 2. In this condition, UPS’s can be turned on and off without affecting the customer’s load. When the bypass is online in this mode, it will show as blue instead of its normal green, as shown in Figure 4-9. Figure 4-9: M-M Test and Maintenance Mode on Bypass.
User Manual 4.12 Multi-Module Transfer Mode Transfer mode is when bypass is on and Q3BP is closed. The load is being shared by both. The system will enter this condition when going to or coming from test and maintenance mode, as shown in Figure 4-10. Figure 4-10: M-M Transfer Mode.
Graphical Command Center 4.13 Multi-Module Communication Fault Communication fault indicates a loss of proper communications to one or more UPS’s in the system. The fault can be caused by two problems, the unit has powered down and is no longer responding or there has been a break in the communication cable. See Figure 4-11. Figure 4-11: M-M Communication Fault .
User Manual GCC Alarms 5.0 Scope This section describes the captured alarms and events, including how to acknowledge and clear the alarm history log. 5.1 Alarm and Event System The alarm and event system gives the User a visual source for alarms and events that occur within each system. An alarm is a warning that a fault or major status change condition has occurred. An event is an indication of a status change condition resulting from an alarm.
Graphical Command Center The event list is for a Single-Module UPS. For a Multi-Module System, the UPS module number (from 1 to 6), with the event will be displayed.
User Manual Figure 5-1: Alarm/Event Present Screen.
Graphical Command Center 5.4 Alarm/Event History Screen The Alarm/Event History screen lists all present and stored information on all alarms and events. Refer to Figure 5-2 for screen selections. 1 Clear Log Selecting “Clear Log” will delete all history files. A password is required and the Clear Alarm Event Log Password screen will be displayed, see Figure 5-3. Once the password is entered, the Clear Log screen section 5.4, will appear. Selecting “Clear Log” will clear the history.
User Manual Figure 5-2: Alarm/Event History Screen.
Graphical Command Center Figure 5-3: Clear Alarm/Event Log Password Screen. To clear Alarm / Event Log Enter Password Password manager Enter Back to Alarms Double tap on cursor to bring up keyboard Figure 5-4: Clear Log Screen.
User Manual G C C Tr o u b l e s h o o t i n g 6.0 Scope This section contains a troubleshooting guide to assist the User with any communication and configuration problems. 6.1 Communication and Configuration The GCC is factory tested and ready to use upon receipt. Proper hardware connections, personalization and Dip switch settings are necessary for operation. The following sections may provide assistance for any communications fault and GCC start-up issues.
Graphical Command Center Figure 6-2: M-M RS232/RS485 Interface Connections with GCC. SSC RAUZ1 OR RAUZ2 PCBA / GTCZ COM2 RAUZ2 PCBA / GT2Z COM2 SSC UPS 1 GCC XR11 / COM2 XR11 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 No Connection No Connection No Connection TRT+ R+ TRT+ R+ No Connection RS232/RS485 CONVERTER TRT+ R+ 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 4 COND. SHIELDED CABLE or DUAL TWISTED PAIR WIRE 6.
User Manual Figure 6-3: “GTCZ/RAUZ1” and “GT2Z/RAUZ2” PCB Configuration Switches.
Graphical Command Center Table 6-1: Two-Module Communications Port Switch Settings. 6.
User Manual 6.4.1 Slave Address for Single-Module For a Single-Module UPS, the slave address settings are shown. Also see Figure 6-4. GTCZ / RAUZ1 UPS 1 COM 1 2O H COM 2 2O H Figure 6-4: S-M Slave Address Settings. UPS GTCZ/ RAUZ1 Small green display on front of UPS AMUZ Comm 1 20 System GCC Comm 2 20 6.4.2 Slave Address for Multi-Module with GCC in SSC For a Multi-Module with 1 GCC in the SSC, the slave address settings are shown. Also see Figure 6-5.
Graphical Command Center 6.4.3 Slave Address for Multi-Module with GCC in Each Cabinet Table 6-2: Multi-Module with 1 GCC in each cabinet, the slave address settings are shown. Also see Figure 6-6.
User Manual 6.6 RS232/RS485 Interface Converter The Patton Model 2089 RS232 to RS485 interface converter requires no AC power or batteries for operation, as it is powered by the computer. 6.6.1 Switch Setting This section shows how to access the Dip switches, and describes how to set the configuration. The Model 2089 is configured using two PC board mounted 4-position Dip switches. There is a main PC board and a daughter board.
Graphical Command Center Both Dip switches S1 and S2 are marked with individual switch numbers 1 through 4. Use these numbers, as well as the "ON" designation to orient the switch properly, see Figure 6-10. Use a small screwdriver or similar instrument to set each individual switch. Refer to Table 6-3 to set the Dip switches. Figure 6-9: Converter Switch Access. Figure 6-10: Converter Dip Switches. "ON" "OFF" ON 1 2 3 4 Table 6-3: Converter Dip Switch Settings.
User Manual 6.7 Auto Start If the monitoring software does not automatically start when the GCC is turned on, then perform the following procedure: 1. In the Remote Agent window, click on the Setup button. 2. Select the “Run CE View on Startup” box. 3. Click OK. 4. Go to the windows task bar start menu and select run. ◗ If ‘regsave’ appears in the box, then click OK. ◗ If ‘regsave’ does not appear, then manually type it in and click OK. 5. In the Remote Agent window, click on the Start button.
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User Manual Glossary Symbols Definition / Meaning / And/or. % Percentage. +/- Plus or Minus. # Number. °C Degree Celsius. °F Degree Fahrenheit. Ø Phase. ® Trade Mark. ABC Normal sequence of phase (clockwise) in three-phase power. AC or ac Alternating current, also implies root-mean-square (rms). Alarm Warning of a fault or major status change condition. ANSI American National Standard Institute. BAT. or BATT Battery Breaker Electrical circuit interrupter.
Graphical Command Center Event Indication of a status change condition resulting from an alarm. Fault Informs the User that the UPS is defective and may require intervention of CSS. Freq. Frequency. GCC Graphical Command Center (i.e., GUI, Graphical User Interface). GND Electrical ground. Hz Hertz, frequency measurement unit, 1Hz is one cycle per second. Input Main AC input source. Inverter An electrical circuit that generates an AC sinewave output from a DC input.
User Manual NO Normally open. On-battery operation The attached load is being supplied by the stored energy in the battery system. On-line mode Inverter output power is the primary energy source to load. Off-line mode Inverter output is off, and the load connected at the inverter output receives power from utility line via a static transfer switch or maintenance bypass relay. OSHA Occupational Safety and Health Agency. P.F. Power Factor. PCB Printed circuit board.
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User Manual Index E A Ack all Alarms 5 —2 Ack this alarm only 5 —2 Active/Unack Alarms 5 —2, 5 —4 Alarm and Event System 5 —1 Alarm Pop-up Screen 2 — 2, 5 —2 Alarm/Event Filter 5 —2 Alarm/Event History Screen 5 —4 Alarm/Event Lis 5 —4 Alarm/Event List 5 —2 Alarm/Event Present Screen 5 —2 Alarms 3 —2 Alarms - Static Switch Cabinet 5 —1 Alarms - UPS Modules 5 —1 Alarms and Events List 5 —1 ALARMS/EVENTS 3 —1 Auto Start 6 —9 Enter Setup Screen 2 — 1 Events - UPS Modules 5 —2 G GCC Identification label 6 —9
Graphical Command Center N Name of UPS 3 —4 Inverter 3 —2 O “On Battery” 3 —2 Online Trending Screen 3 —13 Online Trending Selection Menu 3 —13 P Patton Model 2089 RS232 to RS485 6 —7 Power Flow Indicators 4 —1 Present Alarms 5 —4 Power Supply, 24VDC 6 —6 S Single-Module UPS On Bypass 4 —3 Single-Module UPS Online 4 —2 Slave Address 6 —4 Slave Address for Multi-Module with GCC in Each Cabinet 6 —6 Slave Address for Multi-Module with GCC in SSC 6 —5 Slave Address for Single-Module 6 —5 Specific to Single
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