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34008030EN/AA - Page 2
Introduction Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment. The Pulsar MX range has been designed with the utmost care. We recommended that you take the time to read this manual to take full advantage of the many features of your UPS (Uninterruptible Power System) Warning: this is a class A UPS product. In a domestic environment, this product may cause radio interference, in wich case, the user may be required to take additional measures.
Introduction Pictograms Important instructions that must always be followed. Information, advice, help. Visual indication. Action. Audio signal.
Contents 1. Presentation 1.1 Standard positions ...................................................................................................................... 7 1.2 Tower position ................................................................................................................................ 7 Rack position ................................................................................................................................. 7 Rear panels................................
Contents 5. 6. Troubleshooting 5.1 Troubleshooting LEDS (21) and (22).........................................................................................28 5.2 Troubleshooting not requiring MGE UPS SYSTEMS after-sales support .............................28 5.3 Troubleshooting requiring MGE UPS SYSTEMS after-sales support....................................29 Life Cycle Monitoring (LCM) 6.1 Description.............................................................................................
1. Presentation 1.1 Standard positions Tower position Dimensions (H x W x D) in mm / Inches Pulsar MX 4000 RT 444.5 x 131 x 700 / 17.5 x 5.16 x 27.56 Pulsar MX 5000 RT 444.5 x 131 x 700 / 17.5 x 5.16 x 27.56 Pulsar MX EXB RT 444.5 x 131 x 650 / 17.5 x 5.16 x 25.6 Weights in kg / lbs Pulsar MX 4000 RT 57 / 125 Pulsar MX 5000 RT 57 / 125 Pulsar MX EXB RT 70 / 154 Rack position Dimensions (H x W x D) in mm / Inches Pulsar MX 4000 RT 131 x 444.5 x 700 / 5.16 x 17.5 x 27.
1. Presentation 1.2 Rear panels Pulsar MX 4000 RT / 5000 RT SWITCHED GROUP 2 SWITCHED GROUP 1 1 2 7 8 3 4 9 5 6 PARALLEL 11 10 14 12 13 15 RS232 CONTACTS BAT NO.
1. Presentation 1.3 Display and control panel 20 21 22 23 ESC 25 26 24 27 30 I 31 (20) Load protected LED (21) Downgraded operation LED (22) Load not protected LED (23) Alphanumeric display (24) Escape (cancel) button (25) (26) Function buttons (scroll down / scroll up) (27) Enter (confirm) button (28) UPS OFF button (29) UPS ON button (30) Rectifier LED (31) Battery LED (32) Inverter LED (33) Bypass LED (34) Load powered LED O 28 32 33 29 34 1.
1. Presentation ModularEasy Pulsar MX ModularEasy enables parallel operation when combining two Pulsar MX UPSs. Consequently you can enhance the availbility level of your equipment (N+1 redundancy). You can also double your secured power capacity according to your needs (migration, network extension...). In the unlikely event a major fault would occur, the manual maintenance bypass of Pulsar MX ModularEasy would allow the UPS maintenance without interrupting your connected equipment.
1. Presentation Battery extensions for UPS backup times up to 80 minutes (at full load) Pulsar MX RT offers a standard backup time of 5/7 minutes at full load. To increase backup time, it is possible to connect Pulsar MX EXB RT modules to the UPSs.
2. Installation 2.1 Unpacking and contents check 40 42 41 44 43 45 47 49 48 IP= MAC=00E0D8FF855E 100 10 Reset 46 Card Settings UPS data 1 2 ON RS232 Download ETHERNET RS232 66074 (40) Pulsar MX 4000 or 5000 UPS. (46) Screw driver. (41) Two sets of tower stands. (47) Solution-Pac power management suite CD-ROM. (42) RS232 communications cable (48) Network Management card (optional, or standard in NetPack version). (43) Product documentation. (44) 4 cable lockers.
2. Installation 2.3 Installation in tower position Follow steps 1 to 3 to adjust the tower stands for the upright position. 1 1 ESC 150 mm 2 3 2 3 3 3 450 mm Always keep 150 mm free space behind the UPS rear panel. The distance between the tower stands should be 450 mm.
2. Installation 2.4 Installation in rack position Adjustment of the orientation of the logo and control panel 1 2 3 UPS module rack mounting (optional rails required) Pulsar MX RT is very heavy. To ease its rack integration, we strongly recommend to remove the battery tray as shown below: 2 4 3 3 1 1 x6 1 1 - Remove the 6 fixing screws to free the main front panel bezel. 2 - Place the front panel above the UPS. 3 - Remove the 4 fixing screws on the right side to free the battery sub-module.
2. Installation UPS or battery module rack mounting (optional rails required) It is not allowed to install the UPS or battery module in a hermetically closed environment without any exchange of air. Follow steps 1 to 4 for rack mounting the UPS onto the rails. 3 3 3 1 3 2 4 1 4 The rails and the necessary mounting hardware are supplied by MGE UPS SYSTEMS. Note for step 1: it is possible to adjust the position of both front mounting ears.
2. Installation 2.5 Communication ports Pulsar MX RT provides 3 communication methods that can be used simultaneously: ◗ 2 COM ports provide RS232 or USB communications using MGE UPS SYSTEMS SHUT protocol. Compatible with most power management software applications available into the enclosed Solution Pac CD-Rom. Please, note that both ports cannot be used at the same time. ◗ The output contact port is used for basic signaling or for protection of IT systems like IBM iSeries (formerly AS400) and more.
2. Installation Remote Power Off communication port (16) (see page 8) Installation of a Remote Power Off function must be carried out in compliance with applicable regulations. In order to fully de-energize devices and Pulsar MX RT with the RPO port, it is necessary: ◗ to use a two-position switch (Normally Open or Closed contact should be held more than 1 second to be taken into account).
2. Installation 2.6 Required protective devices and cable cross-sections Recommended upstream protection UPS power rating Upstream circuit breaker 4000 RT D curve - 32A 5000 RT D curve - 32A The indicated protection ensures discrimination for each output circuit downstream of the UPS. If these recommendations are not followed, protection discrimination is not achieved and may result in a potential power interruption to the connected devices.
2. Installation 2.7 Connection of input/output power cables on UPS terminals This type of connection must be carried out by qualified electrical personnel. Before carrying out any connection, check that the battery circuit breaker (19) (see page 8) and that the upstream protection device (Normal AC source) is open ("0"). ◗ Use included insulated ferrules with stranded wires. ◗ ◗ 1 - Remove the terminal block cover (2 screws) with the included screwdriver.
2. Installation 2.8 Connection of IEC cables to output receptacles 2 44 1 - Connect the equipments to the UPS using the cables (49). It is preferable to connect the priority equipments to the four outlets (2) and the non priority equipments to the four outlets (1) that can be programmed in pairs (1 and 2).
3. Operation 3.1 Initial start-up It is essential to contact our Customer Service to ensure that your system is commissionned in complete safety and to benefit from the manufacturer’s guarantee. 1 - Check that the battery switch (60) (see section 2.2, page 12) on top cover is connected. 2 - Set the upstream circuit breaker (not included) to the "I" position (ON). 22 The equipments are powered via the Normal AC source, but not protected by the UPS.
3. Operation 3.3 Operating modes Normal mode This is the standard operating mode, set by default in the factory. 20 Under normal condition (Normal AC source available): LED (20) is ON. LEDs (30), (32), (34) are green. ESC I 30 32 O The equipments are protected by the UPS. 34 Eco mode The main advantage of the Eco mode (see glossary) is that it reduces the consumption of electrical power. 20 Under normal condition (Normal AC source available): LED (20) is ON. LEDs (32), (34) are green.
3. Operation 3.4 Operation on battery power When the Normal AC source is not available, the load continues to be protected by the UPS. Power is supplied by the battery. Transfer to battery power 20 LEDs (20), (21) are ON. LEDs (31), (32), (34) are green. 21 The audio alarm beeps every 10 seconds. The equipments are protected by the UPS and supplied by the battery. ESC I 31 32 O The display indicates the battery remaining backup time. 34 Low battery warning 20 LEDs (20), (21) are ON.
3. Operation 3.6 UPS shutdown 1 - Press the "0" button (28) more than 3s. 22 The buzzer beeps once, and the load is no longer protected by the UPS. It is powered via the Normal AC source. If the UPS is set in frequency converter mode, the equipments will not be powered. If the Normal AC source is out of tolerance, the UPS will generate a 10ms output calibrated break. 2 - For a full shutdown of UPS and connected load, the upstream circuit breaker (not included) should be set to the "0" position.
4. Access to measurements and personalisation data 4.1 Display organisation Status and Alarms Measurements UPS input measurements UPS output measurements Battery measurements UPS Set-up Maintenance Local settings Model Output settings Alarm History ON/OFF settings Manual batt test Battery settings Led & Buzzer test LCM Statistics Operation limits 4.2 Access to measurements Press the scroll button (24) (see section 1.
4. Access to measurements and personalisation data 4.
4. Access to measurements and personalisation data Battery settings Function Factory setting Options Comments Auto Battery Test Everyweek No test / everyday / everyweek /everymonth Low Batt Warning 20% 0 to 100% 1% increment User Batt Settings UPS reads number of battery modules connected From 0 to 40 Ah 5 Ah increment Deep Disch Protect Yes No Protection against deep discharge.
5. Troubleshooting 5.1 Troubleshooting LEDS (21) and (22) 20 If LED (21) is ON: the equipments are protected by the UPS but the operation is downgraded. 21 If LED (22) is ON: the equipments are no longer protected by the UPS. 22 LOAD PROTECTED x.xkVA / xxx% LOADED ENVIRONMENT FAULT SINGLE UPS ESC Press the escape button (24) to stop the audible alarm. 24 25 27 Note : In case of "MULTIPLE FAULT", press the "Enter" button (27) and the scroll button (25) to get access to further details.
5. Troubleshooting 5.3 Troubleshooting requiring MGE UPS SYSTEMS after-sales support LOAD PROTECTED x.xkVA / xxx% LOADED x x x x x x x x FAULT SINGLE UPS ESC 25 27 Display Signification Correction POWER MODULE FAULT Internal power sub-module fault detected. Use "Enter" button (27) to display details. Call the after-sales support department. Follow the power sub-module replacement procedure (see section 7.1) BATT MODULE FAULT Battery fault detected during the battery test.
6. Life Cycle Monitoring (LCM) 6.1 Description This function, embedded in the UPS, displays messages, on screen and communication channels, at every important stage of the UPS’s life, allowing you to: Press the "Enter" button (27) to display LCM warning details. LOAD PROTECTED x.xkVA / xxx% LOADED LCM WARNING SINGLE UPS ESC 27 I Get free offers O LCM warning details Signification 3 MONTHS FREE WARRANTY EXTENSION FOR PRODUCT REGISTRATION CONTACT MGE AT www.mgeups.
6. Life Cycle Monitoring (LCM) Reset or disable LCM In case of any LCM messages displayed: For temporary reset: press the escape button (24) more than 3 seconds, into Status and Alarm screen, to cancel temporary the alarm status. The alert will be repeated twice each 30 days. ◗ For permanent reset: press the enter button (27) more than 3 seconds, into LCM warning screen, to cancel permanently this LCM event. ◗ At any time: To Disable all LCM messages select "disable all" ,into LCM menu with LCD navigation.
7. Maintenance 7.1 Hot swapping the power sub-module This operation must be carried out by qualified electrical personnel only. This operation can be performed without interrupting the equipments. Disconnecting the power sub-module : 1 - Remove the 6 fixing screws to free the main front panel bezel. 2 - Place the front panel above the UPS. 3 - Remove the 4 fixing screws on the left side to free the power sub-module. 4 - Withdraw the power sub-module.
7. Maintenance Reconnecting the battery sub-module : Carry out the above instructions in reverse order. ◗ To ensure safety and high performance, use only batteries supplied by MGE UPS SYSTEMS. 7.3 Maintenance on a UPS equipped with the ModularEasy MX module Before any action on the manual bypass (61) located on the ModularEasy module front panel, always check that the inverter is stopped (press the "0" button more than 3 seconds).
7. Maintenance 7.4 Training centre To fully master operation of your MGE UPS SYSTEMS product and carry out level 1 servicing, see our complete range of technical training courses, available in both French and English. 34008030EN/AA 50 Hz training centre 60 Hz training centre MGE UPS SYSTEMS 140 avenue Jean-Kuntzmann Zirst - Montbonnot St-Martin 38334 St-Ismier Cedex FRANCE MGE UPS SYSTEMS 1660 Scenic Avenue Costa Mesa CA 92626 Tel. +33 (0)4 76 18 34 14 Fax +33 (0)4 76 18 45 21 training@mgeups.com www.
8. Appendices 8.
8. Appendices 8.2 Glossary 34008030EN/AA Backup time Time that the connected equipments can operate on battery power. Bypass AC source Source supplying the bypass line. The equipments can be transferred to the bypass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction. ECO mode Operating mode by which the equipments are supplied directly by the AC source if it is within the tolerances defined by the user.
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MGE UPS SYSTEMS 140, Avenue Jean Kuntzmann ZIRST - Montbonnot St Martin 38334 - Saint Ismier Cedex - France www.mgeups.
