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Introduction Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment. The Pulsar EXtreme range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS. MGE UPS SYSTEMS pays great attention to the environmental impact of its products.
Safety Safety rules Safety of persons When the batteries are connected to the UPS, the outlets may be energised even if the UPS is disconnected from the AC input source. Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service personnel. The UPS must be properly earthed. Measurements are required to ensure that the total leakage current of the UPS and the protected equipment does not exceed 3.5 mA.
Foreword Using this document Information may be found primarily by consulting: ◗ the contents, ◗ the index. Pictograms Important instructions that must always be followed. Information, advice, help. Visual indication. Action. Audio indication. In the illustrations on the following pages, the symbols below are used: LED off. LED on. LED flashing.
Contents 1. Presentation 1.1 Pulsar EXtreme range ................................................................................................................. 7 Tower model .................................................................................................................................... 7 Rack model ..................................................................................................................................... 7 1.2 Back .......................................
Contents 3.4 Personalisation (optional) ........................................................................................................... 22 Function ........................................................................................................................................ 22 "ON / OFF conditions" tab ............................................................................................................. 22 "Battery" tab ..........................................................
1. Presentation 1.1 Pulsar EXtreme range Tower model Dimensions in mm (H x W x D) Weight in kg 235.5 x 145 x 505 9.5 Rack model Dimensions in mm (H x W x D) 88 (2U) x 482.6 x 493 EX1000 Weight in kg 12.
1. Presentation 1.2 Back Tower model 4 1 slot for communications-card option. 2 RS232 communications port. 3 USB communications port. 4 four outlets for direct connection of protected equipment. 6 input circuit breaker. 7 socket for connection to AC-power source. 8 connector for battery connection. 9 pushbutton to test phase/neutral inversion of AC-power source. 1 2 3 RS232 USB 9 10 1 8 2 11 6 7 10 LED indicating phase/neutral inversion of AC-power source.
1. Presentation Rack model 1 3 8 11 2 USB 4 1 RS232 2 9 10 7 6 1 slot for communications-card option. 8 connector for battery connection. 2 RS232 communications port. 9 pushbutton to test phase/neutral inversion of AC-power source. 3 USB communications port. 4 four outlets for direct connection of protected equipment. 6 input circuit breaker. 7 socket for connection to AC-power source. 10 LED indicating phase/neutral inversion of AC-power source.
1. Presentation 1.3 Control panel Alarms % % battery ␣ ␣ ␣ ␣ ␣ remaining % load 100 % 100 % 13 electronics fault. 80 % 80 % 50% 14 battery fault. 50 % 50 % 20% 15 20 % 20 % 100% 12 UPS overload. 80% % 16 hold down to display percent load: - lamp test or buzzer OFF. test 17 - forced transfer to bypass and back by pressing button 3 times in less than 5 seconds.
2. Installation 2.1 Unpacking and checks Tower model 24 25 26 27 28 29 30 24 two cords for connection of the protected equipment. 25 RS 232 communications cable. 26 USB communications cable. 27 "UPS Driver" diskette for UPS personalisation. 28 "Solution Pac" CD ROM. 29 documentation. ␣ 30 box for battery connection.
2. Installation Rack model 24 00 Rack EX10 24 25 26 31 27 28 29 30 ␣ 24 two cords for connection of the protected equipment. ␣ 25 RS 232 communications cable. ␣ 26 USB communications cable. ␣ 27 "UPS Driver" diskette for UPS personalisation. ␣ 28 "Solution Pac" CD ROM. ␣ 29 documentation. ␣ 30 box for battery connection. ␣ 31 telescopic rails for mounting in 19" bay with mounting hardware.
2. Installation 2.2 Installation of the rack version Rack mounting diagram with rails. 1 3 3 3 4 3 2 k Rac 000 EX1 The rails and the necessary mounting hardware are supplied by MGE UPS SYSTEMS.
2. Installation 2.3 Connection to the RS 232 or USB communications port (optional) 1 - Connect the RS 232 25 or USB 26 communications cable to the serial port or the USB port on the computer. 25 RS232 2 USB 3 26 2 - Connect the other end of the communications cable 25 or 26 to the RS 232 2 or USB 3 communications port on the UPS. The UPS can now communicate with all MGE UPS SYSTEMS supervision, set-up or safety software.
2. Installation 2.4 Installation of the communications-card option Tower model 1 Slot for the communications-card option. RS232 It is not necessary to shut down the UPS to install the communications card: USB 1 - Remove the slot 1 cover secured by two screws. 2 - Insert the card in the slot. 3 - Secure the card with the two screws. 1 2 Rack model 1 Slot for the communicationscard option.
2. Installation 2.5 Battery connection Warning The batteries should be connected only by qualified electrical installation specialists. The work involved in connecting the batteries must be carried out in accordance with all applicable rules and regulations, respecting all safety measures for working on live equipment, i.e. qualified personnel using insulated gloves, protective eyeware, insulated tools, etc.
2. Installation Tower model 8 b 40A a 65Ah 12V- 40A OFF c 40 A curve C d 6 m max.
2. Installation Rack model 1 2 8 1 USB 2 32 RS2 40A 65Ah 12V- 40A b OFF c 40 A curve C a 6 m max.
2. Installation 2.6 UPS connection and settings Tower model Connecting the UPS to the AC-input source 4 1 - Remove the power cord supplying the equipment. Check cord characteristics (> 250 V, 10 A, see the technical sheet). 2 - Connect the cord to the AC-power socket ␣ ␣ 7 on the UPS, then to the AC-power wall outlet. Setting the UPS for the installed battery configuration 11 24 7 Rack model 4 1 2 (For a 2-hour configuration, skip this step, this is the default setting for the UPS).
3. Operation 3.1 Start-up The protected equipment connected to the UPS can be energised, whether AC input power is available or not. 21 22 23 Caution: the AC input power source must be present when energising for the first time. Press the ON / OFF button 23 . The buzzer beeps and all the LEDs go ON. The buzzer beeps twice, then: - If AC input power is available, LED 21 goes ON, indicating operation in ON-LINE mode.
3. Operation 3.3 Operation on battery power (following failure of AC input power) Transfer to battery power The AC-power source is outside tolerances, LED 23 is ON, the buzzer beeps three times. 1 2 bypass The equipment connected to the UPS is supplied by the battery. 22 Threshold for the low-battery warning The low-battery warning threshold can be set by the user, with the "UPS Driver" software (see section 3.4). LED 22 flashes. The buzzer beeps every three seconds.
3. Operation 3.4 Personalisation (optional) Function Personalisation parameters can be set and modified using the "UPS Driver" software installed on a computer that is connected to the UPS (see section 2.3 Connection to the RS 232 (or USB) communications port). Check that the RS 232 25 or USB 26 cable is properly connected. "UPS Driver" installation: 1 - Insert the "UPS Driver" diskette in the drive of a PC running Windows. 2 - Select the disk drive (A:\). 3 - Double-click "upsdriv.exe".
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4. Maintenance 4.1 Troubleshooting If any of LEDs 12 , 13 or 14 flash, there is a operating anomaly or an alarm. If a LED flashes, the bargraph data is no longer displayed. Troubleshooting not requiring MGE UPS SYSTEMS after-sales support Indication Signification Correction LED 12 flashes and the buzzer beeps. UPS overload. Overload is too long or too high.
4. Maintenance Troubleshooting requiring MGE UPS SYSTEMS after-sales support Indication Signification LED 13 flashes and the buzzer sounds continuously. UPS electronics have detected a UPS fault. Depending on the UPS personalisation parameters (see section 3.4), there are two possibilities: ◗ the equipment connected to the UPS continues to be supplied, but directly from the AC-power source (via the automatic bypass (LED 20 ON); ◗ the connected equipment is no longer supplied.
5. Environment This product has been designed to respect the environment: It does not contain CFCs or HCFCs. UPS recycling at the end of service life: MGE UPS SYSTEMS undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact your MGE UPS SYSTEMS branch office). Packing: UPS packing materials must be recycled in compliance with all applicable regulations.
6. Appendices 6.1 Technical characteristics Simplified diagram Operating conditions Relative humidity: 20 to 90 % without condensation. Temperature: 0 to 40° C.
6. Appendices 6.2 Glossary Authorised voltage range for transfer to bypass if fault or overload Upper and lower voltage thresholds within which the UPS can operate on the automatic bypass in the event of a UPS fault or overload. Automatic bypass Automatic switch controlled by the UPS, used to connect the equipment directly to the AC-power source in the event of a UPS failure or an overload.
6. Appendices 6.3 Index A M AC power Failure .................................................................... 21 Frequency tolerance ............................................... 23 Return ..................................................................... 21 Automatic start ............................................................... 22 Mode ON LINE mode ....................................................... 10 B Bargraph ...................................................................
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