OPERATORS AND PARTS MANUAL NO. 03-2-SI INDUSTRIAL SERIES TWIN EXPELLER SUPER SPREADER MODEL 7200 PATENTED U.S. PATENT NO. 5,368,236 5,501,404 DO NOT OPERATE EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDERSTOOD MANUFACTURED BY County Hwy. A West P.O. Box 405 Dorchester, Wisconsin 54425-0405 Phone 715-654-5132 • FAX 715-654-5513 1-800-325-9103 www.meyermfg.com E-mail: sales@meyermfg.
TABLE OF CONTENTS MANUFACTURER’S WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY FIRST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 SAFETY FIRST . . . . . . . . . . . . . . . . . . . . . .
NEW MEYER INDUSTRIAL SPREADER July 1, 2000 MANUFACTURER’S WARRANTY I. The “Product Registration & Inspection Certificate” along with the original billing invoice “Owners Registration Form” must be completed in full and promptly returned to Meyer Mfg. Corp. for this warranty to become both valid and effective. All warranties on New Meyer Super Spreaders shall apply only to the original retail customer from an authorized Meyer Mfg. Corp. dealership. II.
INTRODUCTION Congratulations on your purchase of a new Meyer farm equipment product. Undoubtedly you have given much consideration to your purchase and we’re proud that you have selected Meyer. Pride in craftsmanship, engineering and customer service have made Meyer products the finest in the farm equipment industry today. This supersedes all previous published instructions. IMPORTANT: At the front of this manual is a Product Registration and Inspection Certificate.
SAFETY PRECAUTIONS This symbol is used to call attention to instructions concerning personal safety. Be sure to observe and follow these instructions. Take time to be careful! WARNING: BEFORE ATTEMPTING TO OPERATE THIS SPREADER, READ AND STUDY THE FOLLOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE SPREADER, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
SAFETY FIRST when guards are removed. A brief definition of signal words that may be used in this manual is as follows: CAUTION Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It is also used to alert against unsafe practices. DANGER Indicates an imminently hazardous situation which, if not avoided, WILL result in serious injury or death.
SAFETY FIRST The Meyer Super Spreader is manufactured with operator safety in mind. Located on the manure spreader are various decals to aid in operation and warn of danger or caution areas. Pay close attention to all decals on the spreader. DO NOT REMOVE ANY DECALS. IF DECALS ARE LOST, DAMAGED OR IF MANURE SPREADER IS REPAINTED, REPLACE DECALS. REMEMBER: DECALS ARE FOR YOUR PROTECTION AND INFORMATION. DECAL B. PART NO. 46-3600-9 DECAL C. PART NO. 46-0001-26 DECAL A. PART NO. 46-0001-5 DECAL E. PART NO.
PRE-OPERATION WARNING: BEFORE OPERATING, READ THIS OWNERS MANUAL COMPLETELY. PAY PARTICULAR ATTENTION TO THE “SAFETY PRECAUTION” AND “SAFETY FIRST” PAGES. READ ALL SAFETY MESSAGES HIGHLIGHTED BY “SAFETY ALERT SYMBOLS” THROUGHOUT THE MANUAL. Check for proper assembly and adjustment and make sure that all bolts are tightened. Securely retighten after a few hours of operation, as bolts can loosen up on new machinery. Check wheel lug nuts upon delivery and periodically thereafter.
WARNING: HYDRAULIC FLUID ESCAPING UNDER PRESSURE CAN HAVE SUFFICIENT FORCE TO PENETRATE SKIN. KEEP ALL HOSES AND CONNECTIONS IN GOOD SERVICEABLE CONDITION. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. HOSE BRACKET PTO SHAFT Before loading spreader, slowly engage the tractor PTO and operate machine at idle speed for several minutes to insure the spreader is lubricated and operating properly.
USE OF SAFETY CHAIN WARNING: INSTALL A SMV EMBLEM ON REAR OF SPREADER FOR TRANSPORTING ON ROADWAYS AND KEEP THIS EMBLEM CLEAN AND BRIGHT. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. CAUTION: A SAFETY CHAIN MUST BE INSTALLED TO RETAIN THE CONNECTION BETWEEN TRACTOR (OR OTHER TOWING VEHICLE) AND SPREADER WHENEVER TRAVELING ON PUBLIC ROADS IN CASE THE HITCH CONNECTION WOULD SEPARATE. A SUGGESTED ATTACHMENT IS ILLUSTRATED ON FIGURE 3.
WARNING: DO NOT CLEAN, ADJUST OR LUBRICATE WHILE SPREADER IS IN MOTION. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Scrape clean any remaining manure from inside the rear of spreader. Clean all manure from ends of augers, flow control rear gate and spinners. WARNING: MAKE CERTAIN EVERYONE IS CLEAR OF THE SPREADER BEFORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Slowly engage the PTO.
LOADING OPERATION UNLOADING CAUTION: TO PREVENT DAMAGE TO AUGERS, SPINNERS, AND DRIVE LINES, FOREIGN OBJECTS (STONES, CONCRETE, TIMBER, METAL OR LARGE FROZEN CHUNKS OF MANURE) SHOULD NEVER BE LOADED INTO THE SPREADER. WARNING: MAKE CERTAIN EVERYONE IS CLEAR OF SPREADER BEFORE APPLYING POWER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OF DEATH. DANGER: KEEP AWAY AND KEEP OTHERS CLEAR OF ROTATING SPINNERS AT REAR OF SPREADER. SERIOUS INJURY OR AMPUTATION COULD RESULT.
The rear spinners have been designed and tested to provide the best spread pattern for most liquids and semi solid manure. However, the pattern will vary for each specific condition. The factors that contribute most to differing patterns will be moisture content and the amount and length of bedding material. For most typical conditions, the spread pattern should be uniform and about 15 ft. wide.
STORAGE AFTER USE WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES BEFORE CLEANING, ADJUSTING, OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Before storing this spreader for an extended period of time perform the following: Allow the spreader to completely clean out the last load. Thoroughly hose off all manure from the outside of the spreader and the inside of the box, particularly getting the flow control rear gate mechanism clean.
PTO DRIVELINE WARNING: BEFORE ATTEMPTING TO OPERATE THIS SPREADER, READ AND STUDY ALL SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE SPREADER, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS. DRIVELINE ATTACHMENT The cutout clutch end of the PTO driveline must always be attached to the implement. The PTO driveline is equipped with a 1 3/8-6 spline on the implement half for attaching to the spreader.
Adjust the drawbar at 16-20” above the ground. Extend or shorten the drawbar so horizontal distance from end of tractor PTO shaft to center of hitch pin hole is 16” for 1000 RPM 1-3/8-21 spline, (14” for 540 RPM 1-3/8-6 spline) (20” for 1000 RPM 1-3/4-20 spline). Secure the drawbar so the hitch pin hole is located directly below the PTO driveline. PTO adapters are not recommended as damage to the driveline may occur. A hitch pin with a minimum diameter of 1-5/16” and bottom retaining pin is recommended. 3.
ADJUSTMENTS WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HYDRAULIC PRESSURE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. FRONT DRIVE ROLLER CHAINS There are six roller chain drives located at the front of the spreader. Regularly check that all tensioning springs are in serviceable condition for automatic roller chain tightening.
IDLER NYLON ROLLER ROLLER CHAIN The third chain drive is automatically tensioned by a spring-loaded nylon idler roller. The extension spring should extend 3/4” from its neutral 4” total length. See figure 9. Manual adjustment for the automatic tensioning idler, nylon roller assembly is located on the extended arm of the mount channel assembly. TENSIONER ARM FIGURE 9 .
The side shaft chain drive (PTO input shaft to the side line shaft drive sprocket, figure 12) is automatically tensioned by a spring loaded idler nylon roller. The extension spring should extend 2" from its neutral 5" total length. Manual adjustment for the automatic tensioning idler, nylon roller assembly is located at the right rear of the spreader’s front bearing mounting plate. 1/4”-1/2” SIDE LINE SHAFT DRIVE SPROCKET IDLER NYLON ROLLER SPRING LOADED ADJUSTER FIGURE 13.
LUBRICATION WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HYDRAULIC PRESSURE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. DAILY LUBRICATION (every 8-12 loads) WEEKLY LUBRICATION (every 25-30 loads) L6 L1 Grease (3) PTO input shaft bearings. These bearings are grease line fitted to the RF frame channel and the front bearing channel of the spreader. Grease (2) rear spinner lower bearings.
MONTHLY LUBRICATION L12 Maintain oil level in the corner gearbox at the centerline of the input shafts. Check regularly for any observable oil leakage. If oil leakage is excessive, replace required input/output shaft oil seals. Use ONLY EP #80-90 wt. gear lube oil or an equivalent in corner box, only Lighter weight gear lube oil may be used in temperatures lower than 20°F. Change oil in the gearboxes after the first season of use and regularly thereafter.
REPAIR PARTS 918-0208 PTO DRIVE SHAFT ASSEMBLY 1000 RPM-21 SPLINE / 1-3/8” YOKE WWE2480 (80 DEGREE C.V.
918-0208 PTO DRIVE SHAFT ASSEMBLY 1000 RPM-21 SPLINE / 1-3/8” YOKE WWE2480 (80 DEGREE C.V.) KEY 1 MEYER PART NO. 918-0208-1-1 2 3 4 5 6 7 8 9 918-0208-1-2 918-0208-1-3 918-0208-1-4 918-0208-1-5 918-0208-1-6 918-0208-2-1 918-0208-1-14 918-0208-2-2 10 918-0208-2-3-1 11 12 13 14 15 16 918-0208-2-3 918-0208-2-4 918-0208-2-5 918-0208-1-7 918-0208-1-8 918-0208-1-9 KEY 1 2 3 4 5 6 7 8 NS MEYER PART NO.
918-0210 PTO DRIVE SHAFT ASSEMBLY 1000 RPM-20 SPLINE / 1-3/4” YOKE WWE2480 (80 DEGREE C.V.
918-0210 PTO DRIVE SHAFT ASSEMBLY 1000 RPM-20 SPLINE / 1-3/4” YOKE WWE2480 (80 DEGREE C.V.) KEY 1 PART NO. 918-0210-1-1 2 3 4 5 6 7 8 9 918-0208-1-2 918-0208-1-3 918-0208-1-4 918-0208-1-5 918-0208-1-6 918-0208-2-1 918-0208-1-14 918-0208-2-2 10 918-0208-2-3-1 11 12 13 14 15 16 918-0208-2-3 918-0208-2-4 918-0208-2-5 918-0208-1-7 918-0208-1-8 918-0208-1-9 KEY 1 2 3 4 5 6 7 8 NS PART NO.
AUGER DRIVE THIRD REDUCTION KEY 1 2 3 PART NO. 925-3703 914-3808 910-0080 4 5 6 7 7A 7B 8 851-7510-3Z 911-0063 805-0075-Z 912-0013 912-0013-1 912-0013-2 925-3895-1 9 925-3894-1 Model 7200 DESCRIPTION Front Bearing Plate Assy.
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FRONT SHIELD & SIDE SHAFT DRIVE Model 7200 -28-
FRONT SHIELD & SIDE SHAFT DRIVE KEY 1 1A 1B 2 3 4 5 6 7 8 9 10 10A 11 12 13 14 15 15A 15B 16 17 18 19 20 21 PART NO. 925-3703 DESCRIPTION Front Bearing Plate Assembly 32-0018-1 Heavy Duty Latch 32-0018-2 Keeper Latch 925-3706 Right Hand Front Support 924-3701 Right Front Shield Assembly 924-3702 Front Top Cover W/Hinges & Latches 952-0001-3 Oil Brush Holder 925-3841 Outer Spring Tightener Guide 29-0009 Compression Spring 925-3719 #140 Tightener Bracket Assembly 808-.75-1.
AUGER DRIVE FIRST REDUCTION UNITS WITH SHEAR SPROCKET ASSEMBLY. SEE FOLLOWING PAGE FOR SN’S.
AUGER DRIVE FIRST REDUCTION KEY 1 2 PART NO. 14-0031 851-2520-2Z 3 910-0058 4 815-2520-Z 5 910-0054 910-0066 5A 913-3602-2 6 808-2-3-14 7 8 933-3702 925-3717-3 9 808-.75-1.
AUGER DRIVE SECOND REDUCTION UNITS WITH SHEAR SPROCKET ASSEMBLY. SEE FOLLOWING PAGE FOR SN’S.
AUGER DRIVE SECOND REDUCTION KEY 1 2 3 4 5 5A 6 7 8 9 10 11 11A 11B 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. 14-0031 851-2520-2Z 910-0058 815-2520-Z 910-0054 910-0066 913-3602-2 808-2-3-14 933-3702 851-7510-3Z 808-.75-1.
RH AUGER DRIVE FINAL REDUCTION Model 7200 -34-
RH AUGER DRIVE FINAL REDUCTION KEY PART NO. DESCRIPTION 1 933-3701 3" Retaining Ring 2 910-0081 2-1/2" Auger Drive Sprocket Weldment 3 910-0071-1 140B35 3" 23 Spline Auger Sprocket (Prior to Serial # SI067200201) 910-0100 140B35 Shear Sprocket Assembly (Serial #SI067200201 & Later) 3A 831-5020-1.75 1/2-20 x 1-3/4" Allen Head Cap Screw Grade 8 3B 884-5020 1/2-20 Top Locknut Grade 8 3C 831-5618-1.
LH AUGER DRIVE FINAL REDUCTION KEY PART NO. DESCRIPTION 1 925-3766 Right/Left Auger Holder Assembly 2 913-3701 Nylon Bushing 3"ID x 4"OD x 3-3/8" Long 3 910-0071-1 140B35 3" 23 Spline Auger Sprocket (Prior to Serial # SI067200201) 910-0100 Bushing 140B35 Shear Sprocket Assembly (Serial #SI067200201 & Later) KEY PART NO.
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BOX, AUGERS & SIDE SHAFT Model 7200 -38-
BOX, AUGERS & SIDE SHAFT KEY 1 2 PART NO. 901-3701 929-3801 3 3A 4 5 6 956-3803 956-3803-12 955-3701 955-3609 955-3702 7 933-3602 8 9 55-0013 926-3701-1 10 926-3705 11 926-3704 11A 926-3801-8 12 925-3742 12A 925-3771-9 13 14 901-3816-65-8 901-3816-65-3 15 901-3816-65-6 16 901-3816-65-7 17 851-5013-1.
UNLOADING GATE AND GATE INDICATOR Model 7200 -40-
UNLOADING GATE AND GATE INDICATOR KEY 1 PART NO.
SPINNERS & GEARBOX SHAFT DRIVE Model 7200 -42-
SPINNERS & GEARBOX SHAFT DRIVE KEY 1 PART NO. 901-3834-1 901-3834-1-AR Optional AR400 2 901-3835-1 901-3835-1-AR Optional AR400 3 4 5 19-0029 35-0004 937-0005 6 7 19-0030 19-0036 19-0035 8 901-3704 901-3715 8A 901-3704-6 9 901-3703 901-3714 10 11 914-3602 937-0005K 12 924-3703 13 924-3704 14 15 33-1002 808-1.75-2.5-14 16 17 933-3709 851-5013-1.
SPINNER GEAR REDUCER - LEFT HAND (1:1) #19-0029 USE FLUID GEAR GREASE ONLY. DO NOT USE OIL FOR LUBRICANT. KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Model 7200 PART NO.
SPINNER GEAR REDUCER - CENTER (1:1) #19-0030 USE FLUID GEAR GREASE ONLY. DO NOT USE OIL FOR LUBRICANT. KEY 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 Model 7200 PART NO.
CORNER GEAR REDUCER - RIGHT HAND OUTPUT INPUT IMPORTANT! USE #80-90 WT. GEAR LUBE OIL ONLY. DO NOT USE GREASE FOR LUBRICANT. KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1000 RPM DRIVE PART NO. 19-0036 19-0031-1 19-0031-2 19-0036-1 19-0031-4 19-0029-5 19-0029-6 19-0029-7 19-0029-8 19-0029-9 19-0029-10 19-0029-11 19-0016-11 19-0016-5 19-0023-2 19-0002-17 19-0031-5 19-0029-16 Model 7200 540 RPM DRIVE PART NO.
HUBS, AXLE & TANDEM ASSEMBLY KEY 1 PART NO. 75-0211 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 75-0211-2 75-0211-3 75-0211-4 75-0208-5 75-0208-6 75-0208-7 75-0208-8 75-0208-9 75-0208-10 75-0208-11 75-0208-12 75-0211-1 75-0208-13 75-0208-14 30-0006 901-3867-2 881-5013-6.
LADDER, THIRD AUGER, GATE INDICATOR & LIGHTING 25 Model 7200 -48-
LADDER, THIRD AUGER, GATE INDICATOR & LIGHTING KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A PART NO.
OIL-KIT 35 See Page 52 For Oiler Instructions Model 7200 -50-
OIL-KIT KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22A 24 25 27 28 29 30 31 32 33 34 36 37 PART NO.
INSTRUCTIONS FOR AUTOMATIC CHAIN OILER WARNING: DISCONNECT PTO DRIVE SHAFT AND HYDRAULIC HOSES (RELIEVE HYDRAULIC PRESSURE) BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS SPREADER. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. The automatic chain oiler attachment gives a squirt of clean oil to all roller chains every time that the spreaders rear gate, hydraulic cylinder is activated.
MEYER INDUSTRIAL SPREADER “TROUBLE SHOOTING” AUGERS SYMPTOM Augers shake or chatter Augers wobble/lift up & down FLOW CONTROL GATE Will not lift GEAR BOXES Clunking sounds Will not close/seal Sticks/binds PROBLEM Stiff roller chains - dry Loose roller chains Worn sprockets/chain Dry auger trough Worn auger shaft bushings Worn auger hold down nylon bearings No hydraulic supply Froze tight w/build-up Lodged foreign object/dirty Dirty/dry slide guides Worn slide guides Worn out slide guide polyslick
MEYER INDUSTRIAL SPREADER “MAINTENANCE RECORD” Model No.____________________ Serial No.
MEYER EQUIPMENT WHEEL TORQUE BOLT/STUD SIZE SOCKET SIZE PRESS FORMED WHEEL CENTER BOLT TYPE HEAVY DUTY WHEEL CENTER ½ 3/4 80 ft lbs Lug Bolt 85 ft lbs 9/16 7/8 80 ft lbs Lug Bolt 120 ft lbs 5/8 15/16 / 1-1/16 100 ft lbs Bevel or Flange Nut 160 ft lbs 3/4 1-1/8 Flange Nut 265 ft lbs TIRE INFLATION TIRE SIZE 11L-15 11L-15 11L-15 11L-15 12.5L-15 12.5L-15 12.5L-15 14L-16.1 14L-16.1 16.5L-16.1 16.5L-16.1 21.5L-16.1 21.5L-16.1 11R/22.5 425/65x22.
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MEYER INDUSTRIAL SPREADER “SPECIFICATIONS” Standard Equipment Specifications Model 7200 Bushels Gallon Cubic Foot Weight Overall Height w/21.5L Tire Tank Length Overall Width w/21.5L Tire Main Drive Chain Tank Steel - copper bearing Frame construction (channel) Spindle Size Hub Size Expeller Size Expeller Speed Auger Speed Tractor PTO Speed (Max.) Auger Diameter Overall Length Automatic Oiler 3rd Auger (tough pen manure) 550 (no ht. ext.) 2630 350 10,975 lbs 81” (No ht. ext.) 720 (with ht. ext.
A
