Installation and Operational Manual “S” SERIES TAILGATE UTGS CONTRACTOR SPREADER SPREADER INCLUDED IN THIS MANUAL: Safety Instructions --------------------------------------------------------------------------------------- 2-4 Control Hydraulics Specifications & Installation ------------------------------------------------- 5-7 Dual Flow Control Valve Installation Instructions --------------------------------------------------- 8 Hose End Assembly Instructions ----------------------------------------------
Installation and Operational Manual Contents SAFETY INFORMATION--------------------------------------------------------------------------------3-5 HYDRAULIC SPECS, DIAGRAMS AN INSTALLATION INSTRUCTIONS----------------------------------------------------------------6-10 TROUGH MOUNTING INSTRUCTIONS------------------------------------------------------------11-12 SPINNER MOUNTING INSTRUCTIONS------------------------------------------------------------13-15 OPERATING INSTRUCTIONS---------------------------
Installation and Operational Manual SAFETY PRECAUTIONS The best safety device is a careful operator! This symbol means ATTENTION! Become Alert! Your safety is involved! Please read and understand completely before operating! Improper use of this equipment can result in serious injury. To reduce this possibility, give complete and undivided attention to the job at hand, and follow these safety precautions. Preparation Know your controls. Read this instruction manual.
Installation and Operational Manual NOTICE! Your spreader is equipped with a safety interlock device. This device must be disconnected before the spreader trough bottom door and the spreader trough top cover can be opened exposing the auger. This device positively disconnects all hydraulic power from the auger drive motor to prevent accidental bodily injury due to contact with a turning auger.
Installation and Operational Manual LOCATION OF SAFETY DECALS DANGER SERIOUS PERSONAL INJURY OR DEATH CAN RESULT IF THE SAFETY INTERLOCK DEVICE - AS INSTALLED ON THIS SPREADER: IS ALTERED IN ANY WAY FROM ITS ORIGINAL INTENT AS SHOWN IS NOT MAINTAINED SO AS TO OPERATE ACCORDING TO ITS ORIGINAL INTENT AS SHOWN COUPLING PIVOTED AROUND END OF SPREADER COUPLING CONNECTED DANGER DANGER HOSE MUST FEED THROUGH SLOT IN BACK OF SPREADER AFTER LATCH HANDLE IS FULLY CLOSED Turn power off before servicing or cle
Installation and Operational Manual CONTROL HYDRAULICS SPECIFICATIONS AND INSTALLATION CONTROL AND HYDRAULIC SYSTEM SPECIFICATIONS: • Hydraulic Oil ------------------------------------------- Good Grade of MS10W Hydraulic Oil which has wear, oxidation and foam inhibitors.
S T P A CONTROL HYDRAULICS INSTALLATION HYDRAULIC INTERLOCK Installation and Operational Manual 6 00122-993-01 June 8, 2010
Installation and Operational Manual CONTROL HYDRAULICS INSTALLATION (Continued) 1. This diagram is Meyer Products complete recommended hydraulic system. 2. Standard pump, valve, tank and hose kits make up the complete system. 3. This diagram may be used to install an entire system, or part of a system, depending upon kits supplied, and existing components on truck. 4. Alternate proven methods and components are acceptable to suit various truck model requirements. 5.
Installation and Operational Manual DUAL FLOW CONTROL VALVE INSTALLATION INSTRUCTIONS VALVE 1. IMPORTANT: A pipe joint sealant compatible with hydraulic oil must be applied to all screwed fittings. (Teflon Tape Sealant is Not Recommended) 2. Hose ends connected to valve must be of the “swivel” type. 3. CAUTION: Overtightening of the fittings in flow valve may cause damage to valve body. 4.
Installation and Operational Manual Liberally oil hose cover with lube oil, place hose in vise just tight enough to prevent it from turning. Screw socket onto hose counter-clockwise until it bottoms. Back off 1/2 turn. Oil nipple threads and inside of hose liberally. Screw nipple clockwise into socket and hose. Leave 1/32” to 1/16” clearance between nipple hex and socket. Clean and inspect all assemblies. Disassemble in reverse order.
Installation and Operational Manual TROUGH MOUNTING INSTRUCTIONS Hairpin Keeper (Large) 61233 Hinge Pin 62051 Brace pin 62052 Hairpin Keeper (Large) 61233 Hanger Iron Brace 62416 Brace pin 62052 Spreader Detach Bracket Truck Dump Body 1/2” X 1 1/4” Bolts Quick Detach Plate 62417 10 00122-993-01 June 8, 2010
Installation and Operational Manual TROUGH MOUNTING INSTRUCTIONS (Continued) GENERAL: This spreader is designed to mount rigidly on the rear of the truck dump body, below the tailgate, and supported by brackets bolted to the rub rails of the dump body. Instructional drawing is included in this manual to show the details on page 10. DANGER Support spreader and other heavy components solidly when positioning for mounting on truck dump body.
Installation and Operational Manual INSTALLATION OF SPINNER ASSEMBLIES ON “S” SERIES SPREADERS (See pages 14-19.) SUPPORT SPINNER ASSEMBLY SOLIDLY WHEN DANGER MOUNTING ON SPREADER. SPINNER ASSEMBLY PROCEDURE: 1. Attach spinner shield to spinner frame with 5/16” x 3/4” bolts and nuts. 2. Attach spinner disc to hub with 5/16” x 1 1/2” bolts, flatwashers and flange nuts. 3. Apply anti-seize compound to spinner motor shaft. 4. Mount spinner disc/hub assembly on spinner motor shaft. 5.
Installation and Operational Manual INSTALLATION OF SPINNER ASSEMBLIES ON “S” SERIES SPREADERS (Continued) 3. Position spinner linkage bar under spinner frame channel so that L-Bend aligns with truck frame. Secure linkage bar to spinner frame with 5/16” X 1” bolt and flange nut, using the inside mounting hole. (Outside mounting hole is for hydraulic hose clamp.) Cut off any excess linkage bar if required. 4.
00122-993-01 EQUAL TO X EQUAL TO Y Y IF DEFACED - ORD ER PART NO. 04049 0 44 00 DANGER Stay clear while spinner is turning IF DEFAC ED - ORDER PAR T NO.
Installation and Operational Manual DANGER OPERATING INSTRUCTIONS 1. WHEN STARTING UP NEW EQUIPMENT, BE SURE EVERYONE IS STANDING CLEAR, WATCH FOR ANYTHING THAT MAY REQUIRE SHUTTING SYSTEM DOWN. EQUIPMENT MUST BE STARTED UP SLOWLY AND WATCHED FROM A SAFE DISTANCE. WATCH FOR ANYTHING THAT MAY BE HITTING SOMETHING THAT IT SHOULD NOT BE HITTING, AND LISTEN FOR SOUNDS THAT ARE ABNORMAL. CORRECT ANYTHING THAT IS ABNORMAL BEFORE CONTINUING USE OF THE EQUIPMENT. 2.
Installation and Operational Manual OPERATING INSTRUCTIONS PREPARING SPREADER FOR USE: (Continued) 1. Position spreader cover plate vertically and secure with latches. 2. With dump body empty, unlatch dump body tailgate from bottom and open as wide as possible but not bearing against cover plate, set the stop (or spread) chains. 3. Loosen spinner lock and slide spinner assembly to far left and retighten lock. (Position for spreading three or four lane highway from right lane.) 4.
Installation and Operational Manual 00122-993-01 June 8, 2010
Installation and Operational Manual ADJUSTING SPINNER FOR DESIRED SPREAD PATTERN DANGER! Serious personal injury can result from being caught in a turning spinner. Stay clear and keep all others clear when spinner is turning. Once the desired spread pattern has been obtained, increasing the spinner speed by opening the spinner control knob will give a wider spread pattern, and closing the spinner control knob will give a narrower spread pattern.
Installation and Operational Manual 23 00122-993-01 June 8, 2010
Installation and Operational Manual RECOMMENDED REGULAR MAINTENANCE DANGER SERIOUS PERSONAL INJURY CAN RESULT FROM BEING CAUGHT IN A TURNING AUGER, A TURNING SPINNER, OR OTHER OPERATING TRUCK EQUIPMENT. BEFORE PERFORMING MAINTENANCE OPERATIONS, PARK VEHICLE ON LEVEL GROUND. SET PARKING BRAKE, SHUT OFF ALL POWER, AND SHUT OFF TRUCK ENGINE. ALWAYS REPLACE SHIELDS AND COVERS WHEN MAINTENANCE IS COMPLETE. 1. Maintain a three-fourths full reservoir using high grade non-foaming hydraulic oil. (See page 5.) 2.
Installation and Operational Manual HYDRAULIC TROUBLE-SHOOTING CHART CONDITION 1 Pump cavitation recognized by excessive noise. CAUSE a. Air entering system through suction lines. b. Suction line kinked, twisted or too long. c. Inadequate size suction line. d. Hydraulic oil too heavy. e. Excessive pump speed. Normal pump speed should be 1200 to 1500 RPM. CONDITION 3 Erratic operation of auger and/or spinner. CAUSE a. Low Oil. b. Worn or defective motor. c. Dirty, worn or defective flow control valve. d.
Installation and Operational Manual UTGS SPREADER PARTS LISTING AND PARTS DIAGRAMS 00122-993-01 June 8, 2010
00122-993-01 DANGER IF DEFACED - ORDER PART NO. 04049 044 00 Stay clear while spinner is turning IF DEFACED - ORDER PART NO. 04049 121 00 DANGER SERIOUS PERSONAL INJURY OR DEATH CAN RESULT COUPLING CONNECTED TOP COVER CANNOT BE OPENED REARWARD AND BOTTOM DOOR CANNOT BE OPENED EXPOSING AUGER SPREADER WILL OPERATE HOSE MUST FEED THROUGH SLOT IN BACK OF SPREADER AFTER LATCH HANDLE IS FULLY CLOSED BOTTOM DOOR (CLOSED) TOP COVER IF DEFACED - ORDER PART NO.
TOP VIEW WITH TOP COVER OPEN Installation and Operational Manual 00122-993-01 June 8, 2010
Installation and Operational Manual TOP COVER HOLD DOWN DETAIL 00122-993-01 June 8, 2010
Installation and Operational Manual DRIVE END VIEW 00122-993-01 June 8, 2010
Installation and Operational Manual BEARING END VIEW CROSS-SECTION 00122-993-01 June 8, 2010
Installation and Operational Manual BEARING END VIEW CAUTION DECAL PLACEMENT 1. KEEP ALL SHIELDS IN PLACE. 2. MAKE CERTAIN EVERYONE IS CLEAR BEFORE STARTING MACHINE OR MOVING VEHICLE. 3. KEEP HANDS, FEET, AND CLOTHING AWAY FROM ALL POWER DRIVEN PARTS. 4. DISENGAGE PTO, SHUT OFF HYDRAULIC VALVE, AND SET PARKING BRAKE BEFORE LEAVING OPERATORS POSITION. MAKE SURE ALL MOVEMENT HAS STOPPED BEFORE SERVICING, UNCLOGGING, OR CLEANING MACHINE. 5. USE FLASHING LIGHTS WHEN OPERATING MACHINE. 6.
Installation and Operational Manual Y, trough Utgs S2 Parts List User 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 00122-994-01 Component 64383 64283 63205 63206 62480 61163 64070 62473 63681 64236 62695 63384 63198 63680 63277 63276 63276 64237 63461 64235 62515 62006 62007 64052 22230 64004 63425 64054 64384 Description Weld, Trough Utgs S2 Magnum Motor, Hyd White 23.
Installation and Operational Manual Y,Trough Utgs S2 Parts List (cont’d) User 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 00122-993-01 Component 63283 63310 62731 62585 63468 63199 64266 63469 64263 64264 62592 62591 62594 62593 64265 64261 64262 63128 64385 Description Bolt, 5/16-18 X 5/8 Ca Ss Nut, 5/16-18 Ser Flange Ss Handle, Ss Weld, Coupling Plate Cs Bolt, 3/8-16 X 1 Ca Ss Sht Nk Locknut, 3/8-16 Top Lock Ss Decal, Safety Interlock Plug, 1/2” Npt (Ca9) Coupling, 1/2” Ind.
Installation and Operational Manual P, Lh Spinner S2 Utgs Parts 1 3 2 4 5 6 7 00122-993-01 June 8, 2010
Installation and Operational Manual P, Lh Spinner S2 Utgs Parts Listing User Component 1 00122-983-03 NS 04101-035-00 2 00122-987-03 3 04622-002-00 4 00122-982-03 5 00109-374-00 NS 6 NS 7 NS NS 06012-003-00 06070-003-01 00122-977-02 06070-003-01 04011-001-04 62,769 NS = Not Shown Description weld, spnr frame Utgs S2 Motor, hydraulic (3 cid) Plate, Ext.
Installation and Operational Manual NAME PLATE INFORMATION • When ordering parts or requesting information or assistance, always include the information listed below. • The Model Number and Serial Number for the Spreader are shown on the name plate. • The space below is provided as a convenient place to record these numbers; just fill in the blanks.
Installation and Operational Manual SPREADER ONE YEAR WARRANTY Meyer Products (“Meyer”) warrants to the original purchaser only that it will repair, or, at the sole option of Meyer, replace any part of the new Meyer covered product which proves to be defective in workmanship or material under normal use for a period of one year from the date of delivery to the original purchaser. This warranty is not transferable or assignable.
Installation and Operational Manual MEYER PRODUCTS, LLC 18513 EUCLID AVE. CLEVELAND, OHIO 44112-1084 PHONE: (216) 486-1313 FAX: (216) 486-9775 email:warranty@meyerproducts.com website: www.meyerproducts.
