IS4100 ScanQuest® Series Laser Scan Engine Installation and User’s Guide
Disclaimer Honeywell International Inc. (“HII”) reserves the right to make changes in specifications and other information contained in this document without prior notice, and the reader should in all cases consult HII to determine whether any such changes have been made. The information in this publication does not represent a commitment on the part of HII.
TABLE OF CONTENTS Introduction Theory of Operation...............................................................................1 Accessories ...........................................................................................2 Components of the ScanQuest Engine .................................................3 Label Locations .....................................................................................4 Maintenance ...........................................................................
TABLE OF CONTENTS Scan Sense Timing IS4110 Timing Diagram.......................................................................23 Regulatory Requirements and Warnings Regulatory Requirements....................................................................24 Europe .................................................................................................25 United States .......................................................................................26 Canada ................................
INTRODUCTION Honeywell’s IS4125 ScanQuest® Engines are compact laser bar code scanners designed to be integrated with OEM devices. The ScanQuest series provides fast, accurate, reliable scanning in a compact, lightweight package. The IS4125 has built-in decoding for versatile OEM operations. The IS4125 has flash upgradeable firmware. The IS4110 non-decode engine is also available to be integrated with decode equipped OEM devices.
INTRODUCTION Accessories The following are available: IS4125 Decoded Scan Engine Part Numbers PN DESCRIPTION MANUFACTURE/PART NO. 19-07092 Flex Ribbon 12 Pos x 70mm Burndy BFC12X70A4 M-07102 Thru Hole 12 Pos ZIF Connector Burndy FLWSLW125-1C7 M-07103 Flex Ribbon 12 Pos x 130mm Burndy BFC12X30A4 IS4110 Non-Decoded Scan Engine Part Numbers PN M-07104 2 DESCRIPTION Flex Ribbon 10 POS x 130mm MANUFACTURE/PART NO.
INTRODUCTION Components of the ScanQuest Scan Engine Figure 1: IS4110 Figure 2: IS4125 Scanner window: This aperture emits laser light. Object Detection Device: When a specified time has elapsed without any scanning, the unit will enter a “standby” mode. To reactivate the unit, present an object in front of the window. Ribbon Cables: This IS4110 has a 10-position FFC/FPC cable and the IS4125 has a 12-position FFC/FPC cable. Refer to Scanner Termination starting on page 18.
INTRODUCTION Label Locations The serial number label is located on the bottom of the unit. On the top of the unit is the “avoid exposure” and model number label. The following are examples of these labels: Figure 3: Labels Maintenance Smudges and dirt on the unit’s window can interfere with the unit’s performance. If the window requires cleaning, use only a mild glass cleaner containing no ammonia.
AUTOMATIC SCAN ACTIVATION An object detection device is located behind the scanner window initiates the scanning process. In short range mode the signal projects approximately 101.61 mm – 177.84 mm (4" – 7") beyond the output window. In long range mode the signal projects approximately 228.61 mm – 330.21 mm (9" – 13") beyond the output window. The object detection device remains active as long as the unit is powered. When the unit remains dormant for a time, the laser will turn off.
DESIGN SPECIFICATIONS OPERATIONAL Light Source: VLD 650 ± 10 nm CDRH/IEC: Designed to be used in CDRH Class II and IEC Class 2 laser products UL: UL recognized component for Canada and US Depth of Field, UPC 100% (0.33 mm (13 mil) bar codes): Scan Speed: Scan Pattern: Resolution: Roll, Pitch, Skew: Sweep Angle: Scan Width: Print Contrast: Standard: 25 mm to 200 mm (1" to 8") High Density: 10 mm to 175 mm (0.4" to 6.9") 52 scan lines per second minimum Single scan line Standard: 0.173 mm (6.
DESIGN SPECIFICATIONS MECHANICAL Dimensions: IS4125 Weight: IS4110 45.7 mm L x 40.6 mm W x 18.5 mm D (1.8" L x 1.6" W x 0.73" D) 53 g. (1.87 oz.) Termination: Low profile ZIF 12-pin connector that accepts a 1 mm x 12 position FFC/FPC cable Dimensions: 45.7 mm L x 40.6 mm W x 14 mm D (1.8" L x 1.6" W x 0.55" D) Weight: Termination: 45 g. (1.774 oz.
DESIGN SPECIFICATIONS ENVIRONMENTAL Operating Temperature: Storage Temperature: IS4125 -20°C to 50°C (-4°F to 122°F) -40°C to 70°C (-40°F to 158°F) Humidity: 5% to 95% relative humidity, non-condensing Vibration: 7G over 10-500 Hz Light Levels: Up to 60,000 Lux (5,574 footcandles) Laser Class: Class 2; IEC 60825-1, EN 60825-1 COMPLIANCE IS4110 EMC: FCC Part 15, ICES-003, EN 5022 Class A IS4125 EMC: FCC Part 15, ICES-003, EN 5022 Class B Specifications are subject to change without notice.
IS4125 DEPTH OF FIELD Minimum Bar Code Element Width Standard High Density A B C D E F G H I J mm .17 .19 .25 .33 .53 .13 .16 .18 .25 .33 mil 6.8 7.5 10.4 13 21 5.2 6.1 7.2 10.4 13 Figure 4. Depth of Field Specifications are subject to change without notice.
IS4125 OBJECT DETECTION Figure 5. IS4125 Object Detection Field Please note certain ambient light conditions may interfere with the object detection mechanism, resulting in false activation of the engine. To mitigate the problem, please try one of the following suggestions: 1. 2. 3. 4. 10 Avoid mounting the engine directly facing the ambient light source. Avoid mounting the engine facing a light-colored or reflective surface.
DESIGN SPECIFICATIONS Specifications for the Supplemental Window In applications where a secondary window is installed with the IS4125, the following recommendations should be followed in order to achieve the best performance. While these recommendations provide general guidelines for a successful integration and installation, it will take some testing to find exact parameters to optimize scan performance and auto detection in each application.
DEFAULT SETTINGS Many functions of the IS4125 decode scan engine can be configured or enabled/disabled. The decode engine is shipped from the factory configured to a set of default conditions. The default parameter of the decode scan engine has an asterisk (*) in the charts on the following pages. If an asterisk is not in the default column then the default setting is OFF or disabled. Every interface does not support every parameter.
DEFAULT SETTINGS RS232 Parameter No Two Second Timeout Default * * * Beep After Transmit Baud Rate Parity * RTS/CTS Character RTS/CTS * Message RTS/CTS ACK/NAK XON/XOFF USB 9600 Space 8 Data Bits 7 Data Bits Keyboard Wedge Three Beeps on Timeout Beep Before Transmit Light Pen Razzberry Tone on Timeout No Tone on Timeout OR RS232 TTL * No Intercharacter Delay 1 Millisecond Intercharacter Delay 5 M
DEFAULT SETTINGS RS232 Parameter Default OR RS232 TTL Light Pen Keyboard Wedge USB Prefix ID for UPC/EAN Suffix ID for UPC/EAN Bars High * Spaces High Transmit as Scanned * Transmit as code 39 Poll Light Pen 5 volts No Poll Light Pen * Reverse Polarity Idle for Light Pen Code 11 GS1 DataBar Enable
DEFAULT SETTINGS RS232 Parameter Default OR RS232 TTL Light Pen Keyboard Wedge USB Set Minimum Character Length Set Character Lock Length Transmit UPC-A Number Sys UPC-A Check Digit Transmit * * Convert UPC-A to EAN-13 Expand UPC-E UPC-E Check Digit Transmit UPC-E Leading 0 Transmit EAN-13 Check Digit Transmit Convert EAN-8 to EAN-13
DEFAULT SETTINGS RS232 Parameter OR Default RS232 TTL Light Pen Keyboard Wedge USB Matrix 2 of 5 Check Digit Hong Kong Matrix 2 of 5 MSI-Plessy Test of Check Digit * Enable MSI-Plessy Mod 10 Check Digit Enable MSI-Plessy Mod 10/10 Check Digit UK Plessy UK Plessey Check Digit UK Plessey Special Format A to X conversion (UK) Scan Count Test Mode
DEFAULT SETTINGS RS232 Parameter OR Default RS232 TTL Light Pen Keyboard Wedge USB Retransmit of Same Code 1st Configurable Prefix ID 2nd Configurable Prefix ID 1st Configurable Suffix ID 2nd Configurable Suffix ID Clear all Configurable Prefixes and Suffixes SNI Beetle Mode AT Keyboard * Type XT Keyboard Type PS2 Keyboard USA Keyboard * Belgium Keyboard France Keyboard Germany Keyboard Spain Keyboard
SCANNER TERMINATIONS IS4125-47 Connector Pin Assignments Honeywell provides a low profile ZIF 12-pin connector to connect to a 1 mm x 12 position FFC/FPC cable. The pin assignments are as follows: 1 12 Figure 7 Pin Signal Name Function 1 VCC 2 Ground Signal and power ground. 3 Receive Input. Keyboard Wedge receive data from host. 4* PC Data PCData 5* PCClock PCClock 6* KB Clock KB Clock 7 Transmit Output. RS232 transmit data from the scan engine. 8* KB Data KB Data Input.
SCANNER TERMINATIONS IS4125-38 Connector Pin Assignments Honeywell provides a low profile ZIF 12-pin connector to connect to a 1 mm x 12 position FFC/FPC cable. The pin assignments are as follows: 1 12 Figure 8 Pin Signal Name Function 1 VCC 2 Ground Signal and power ground. 3 Receive Input. RS232 receive data from host. Nominal ±12V signals. 4 DTR Data terminal ready signal from host. Nominal ±12V signals. 5 D- USB D- Data Line 6 D+ USB D+ Data Line 7 Transmit Output.
SCANNER TERMINATIONS IS4125-41, IS4125-63 & IS4125-76 Connector Pin Assignments Honeywell provides a low profile ZIF 12-pin connector to connect to a 1 mm x 12 position FFC/FPC cable. The pin assignments are as follows: 1 12 Figure 9 Pin Signal Name 1 VCC 2 Ground Signal and power ground. 3 Receive Input. RS232 receive data from host. Nominal ±12V signals. 4 Light Pen Source/DTR IN 5 RTS 6 Light Pen DATA 7 Transmit 8 CTS 9* Good Read Indicator Function Input. 5 VDC (± 0.
SCANNER TERMINATIONS IS4125-163 Connector Pin Assignments Honeywell provides a low profile ZIF 12-pin connector to connect to a 1 mm x 12 position FFC/FPC cable. The pin assignments are as follows: Pin Signal Name 1 12 Figure 10 Function Input. 5VDC (± 0.25V) This requires 58 mA in standby and 120 mA peak. 1 VCC 2 Ground Signal and power ground. 3 Receive Input. RS232 receive data from host. Nominal ±12V signals. 4 TTL Receive 5 RTS 6 TTL Transmit 7 Transmit 8 CTS Input.
SCANNER TERMINATIONS IS4110 Connector Pin Assignments Honeywell provides a low profile ZIF 10-pin connector that accepts an FPC/FFC cable with a 1.0 mm Pitch and a 0.3 mm end thickness. This cable is available from Honeywell in various lengths. Figure 11 The pin assignments are as follows: Pin Signal Name Function 1 VCC 2 Data Out 3 Range Select 4 Scan Sense TTL output. The signal pulses high once for each scan cycle (i.e. one scan in each direction). There are 35 scan pulses per second.
SCAN SENSE TIMING IS4110 Timing Diagram The SCAN SENSE pulse occurs once for each flip cycle. A flip cycle represents one scan in each direction (right to left then left to right from the scanner perspective). The HIGH to LOW transition of the SCAN SENSE signal initiates the start of the flip cycle. The frequency of the SCAN SENSE pulses is dependent on the frequency of the internal flipper. This varies from unit to unit from 26 Hz to 30 Hz.
REGULATORY REQUIREMENTS AND WARNINGS Regulatory Requirements The IS4100 Series ScanQuest Laser Scan engines are designed to meet the requirements of CDRH Class II and IEC Class 2 laser products. CDRH Class II/IEC Class 2 are defined as follows: Emission Duration: Accessible Emission Limit: Greater than 0.25 seconds Less than 0.001 W (1.0 milliwatts) average radiant power The IS4100 series ScanQuest laser scan engine is registered with the Center for Devices and Radiological Health as a laser “component”.
REGULATORY REQUIREMENTS AND WARNINGS Europe The CE Mark is required on products with IS4110 and IS4125 Scan Engines if the products are to be imported into European Economc Area (EEA) countries. Use of the CE Mark requires compliance with Directives and standards dependent upon the type of product. Information may be found at “http://europa.eu.int/comm/enterprise/newapproach/”. Laser Safety EN 60825-1:1994+A1+A2 “Safety of Laser products”. EN 60825-1: 2007 is required after September 1, 2010..
REGULATORY REQUIREMENTS AND WARNINGS United States Laser Safety To assist with the FDA filing requirements (refer to Regulatory Requirements on page 24), Metrologic has registered the scan engine with the FDA as a component. Customers can contact CDRH at the following address: Food and Drug Administration Center for Devices and Radiological Health Light Products Branch (HFX-312) Office of Compliance 2098 Gaither Road Rockville, MD 20850 Tel: 301-594-4654 www.fda.
REGULATORY REQUIREMENTS AND WARNINGS Canada Laser Safety The Radiation Protection Bureau currently accepts products meeting the FDA standards in Canada. For more information contact: Radiation Protection Bureau 775 Brookfield Road Ottawa, Ontario K1A 1C1 EMC The IS4125 has been tested to meet Class B EMC Standards. The integrator is responsible to maintain proper EMC techniques to maintain this performance level.
LIMITED WARRANTY Honeywell International Inc. ("HII") warrants its products and optional accessories to be free from defects in materials and workmanship and to conform to HII’s published specifications applicable to the products purchased at the time of shipment.
PATENTS For patent information, please refer to www.honeywellaidc.com/patents.
INDEX A I Adapter Cable ...............................2 Applications and Protocols ............5 Assignments pin .............................................3 IEC........................................ 6, 7, 8 Indicators LED ............................... 2, 18–22 Interfaces .............................. 6, 7, 8 Introduction ................................... 1 IR Sensor .................................. 1, 3 B Beam Width...........................6, 7, 8 Beeper.......................
INDEX R System Interfaces ......... 1, 5, 6, 7, 8 Red LED........................................2 Regulatory Requirements Canada Laser Safety...............27 Europe Laser Safety................25 United States Laser Safety......26 Repair..........................................28 Ribbon Cable.............................2, 3 RMA ............................................28 RS232 ............... 2, 5, 12–17, 20, 21 T S V Scan Field .................................1, 5 Scan Lines..................
CUSTOMER SUPPORT Technical Assistance If you need assistance installing or troubleshooting your device, please call your distributor or the nearest technical support office: North America/Canada Telephone: (800) 782-4263 E-mail: hsmnasupport@honeywell.com Latin America Telephone: (803) 835-8000 Telephone: (800) 782-4263 E-mail: hsmlasupport@honeywell.com Brazil Telephone: +55 (21) 3535-9100 Fax: +55 (21) 3535-9105 E-mail: brsuporte@honeywell.
CUSTOMER SUPPORT Product Service and Repair Honeywell International Inc. provides service for all its products through service centers throughout the world. To obtain warranty or non-warranty service, contact the appropriate location below to obtain a Return Material Authorization number (RMA #) before returning the product. North America Telephone: (800) 782-4263 E-mail: hsmnaservice@honeywell.
Honeywell Scanning & Mobility 9680 Old Bailes Road Fort Mill, SC 29707 www.honeywellaidc.