M O B IL E E L E C T R O N IC S T E C H N I C A L C A T A L O G
Electronic mobile POCLAIN HYDRAULICS Methodology : This document is intended for manufacturers of machines that incorporate Poclain Hydraulics products. It describes the technical characteristics of Poclain Hydraulics products and specifies installation conditions that will ensure optimum operation. This document includes important comments concerning safety. They are indicated in the following way: Safety comment.
POCLAIN HYDRAULICS Electronic mobile 10/04/2015 15 Display 1.5 Display 4.
Electronic mobile POCLAIN HYDRAULICS Electronic Control Units 4 10/04/2015
POCLAIN HYDRAULICS Electronic mobile Displays Electronic control units SMARTDRIVE™ EASY ECU Part number SD-EASY-PLUS SD-AUTO A30499B A22383E SD-EASYEXTENDED A42959U SD-AUTOEXTENDED A42978Q Electronic components Model code Features Operating temperature Material Mass Mounting ECU regulator protection index with its connectors Maximum current Electrical protection Microprocessor Microprocessor frequency Flash memory ECU programming ECU set-up IP 65(weather proofing) 14 A Excess voltage, revers
Electronic mobile POCLAIN HYDRAULICS Overall dimensions of the ECU regulator Installation Chassis fixing Quantity Class 4 8.8 M5 Electrical connections SmartDrive™ Easy cable 1m 5m 42-pin connector Communication male connector Communication connector SmartDrive™ communication cable 6 1m 5m N.m [lb.ft] ± 10 % 10±1 [7.37±0.
Cables Connectors Electronic components Displays Electronic control units POCLAIN HYDRAULICS 10/04/2015 Electronic mobile 7
Electronic mobile POCLAIN HYDRAULICS SMARTDRIVE™ CT ECU Commercial name SD-CT-200 Part number SD-CT-300 A46841P A46842Q Operating voltage 8 V to 32 V Operating temperature - 40°C to 85°C [-40 °F to 185°F] Overall dimensions See below - Aluminum AISi9Cu3 (Box) - PA66 plastic with 20% of fiberglass (cap) - Silicon (seal) Material Mass 1,270 kg ±10% [2,76 lb] ±10% Mounting 4 x Ø 7 mm 4 x [0.275" dia.
Cables Connectors 7 [0.27] 10/04/2015 Displays 34 20 7 Electronic control units 12,7 [0.50] 26 56 [2.20] 26 1 Electronic components 43,5 [1.71] 9 236,2 [9.30] 221,8 ± 0,7 [8.73 ± 0.03] 2xØ7 [dia. 0.27] 1 65 min. [min. 2.56] POCLAIN HYDRAULICS Electronic mobile Overall dimensions of the ECU 144 ± 0,5 [5.67 ± 0.02] 180,4 [7.
Electronic mobile POCLAIN HYDRAULICS Fitting the controller The controller must be fixed on a rigid support. Make sure that there is enough space to fit the connector (min. 65 mm [min. 2.56 in]). The controller shall be preferably mounted in vertical position (connectors at the bottom) to enhance ventilation and avoid dust accumulation on cooling fins. The controller's housing has to be connected to the ground (chassis) of the vehicle and to be installed on a flat surface (flatness of 0,5/ 100x100mm [3.
POCLAIN HYDRAULICS Electronic mobile Displays Electronic control units SMARTDRIVE™ PREMIER, MASTER, OFFROAD ECU SD-Off-Road 001142255G SD-Master 001142254F SD-Premier A11999S Electronic components Commercial name Part number Features 12 V cc - 24 V cc -25 °C to 70 °C Operating temperature [-13 °F to 158 °F] Material Aluminium Mass 1.850 kg [4.07 lb] 4 x Ø 7 mm Mounting 4 x [0.28 dia.
Electronic mobile POCLAIN HYDRAULICS Layout of SmartDrive™ Premier box Installation Chassis fixing M6 12 Quantity Class 4 8.8 N.m [lb.ft] ± 10 % 10±1 [7.37±0.
Electronic mobile Electrical connections Commercial name Part number 56-pin main connector Communication connector KIT-CONNECTOR-MAIN-SD COM-SD-CONNECTOR-PLUG CABLE-SD-MASTER-56-1000 CABLE-SD-MASTER-56-5000 CABLE-SD-OFFROAD-56-1000 CABLE-SD-OFFROAD-56-5000 COM-CABLE-SD-1000 COM-CABLE-SD-5000 007142203P 007142204Q A20309A A20310B A22473C A22475E A20360F A20361G SmartDrive™ Master cable SmartDrive™ Off-Road cable SmartDrive™ communication cable 1m 5m 1m 5m 1m 5m page 59 page 61 Electronic control uni
Electronic mobile 14 POCLAIN HYDRAULICS 10/04/2015
Displays POCLAIN HYDRAULICS Electronic mobile Electronic control units DISPLAY 1.5 SD Display 1.5 Part number Displays Displays informations (engine or pump RPM, pressure, error codes and their designations...) A47449A Function Features Interfaces/Protocols Accessory D Part number Commercial name CABLE-M12-180°-2000-5PT CABLE-COM-M12-CAN-120 5 pin M12 cable 5 pin M12 120 Ohm cable Electronic components Mechanical data 9 to 60 V <100 mA 96 kB 64 kB 3.
Electronic mobile POCLAIN HYDRAULICS Description N° M N O P Q R S Function Error light indicator Tuning light indicator ’’Information’’, ’’Parameter’’ or ’’Error code’’ line ’’Value’’ or ’’Error identification’’ line ’’Previous’’ or ’’Decrease of the value’’ key ’’Enter’’ or ’’Exit’’ key ’’Next’’ or ’’Increase of the value’’ key Functioning Display the Informations and the Parameters Press the key -------and--------to navigate into the Informations and the Parameters.
POCLAIN HYDRAULICS Electronic mobile Displays Electronic control units DISPLAY 4.3C SD Display 4.
Electronic mobile POCLAIN HYDRAULICS Layout 91 [3.58] 60 [2.36] Pin Function Description 1 2 3 4 8 9 VCC Ign. Input GND CarGND CAN1H CAN1L Supply voltage + Ignition Input Supply voltage Chassis ground CAN_H CAN_L 98 [3.86] 32 [1.26] 31 [1.22] [d Ø 8 ia. ,5 0. 33 ] 190 [7.48] 198 [7.
Electronic components POCLAIN HYDRAULICS Electronic mobile Electronic control units SPEED SENSOR T4 T4 SENSOR 12-44 A22082C 44 [1.73] T4 SENSOR 12-53 T4 SENSOR 12-62 A22083D A22084E 53 [2.09] 62 [2.44] Detect movements : rotation speed Electronic transmission management Electronic components Commercial name Part number Lenght L(*) Function Compatibility Displays DNo detection of the rotation direction.
Electronic mobile POCLAIN HYDRAULICS Layout Installation Disconnecting the accessories and speed set up In the case of motors predisposed to speed, the existing shutter needs to be removed and eliminated before installing the sensor and its attachment device. To install the sensor, see the ''Installation guide'' brochure No. 801478197L. Connection of the speed sensor Remove the plastic plug on the connector.
POCLAIN HYDRAULICS Electronic mobile Electronic control units SPEED SENSOR TR TR SENSOR 12-44 TR SENSOR 12-53 TR SENSOR 12-62 A04996F A04997G A06266L 44 [1.73] 53 [2.09] 62 [2.44] Detect movements : rotation speed and rotation direction Electronic transmission management Electronic components Commercial name Part number Lenght L(*) Function Compatibility Displays DDetection of the rotation direction.
Electronic mobile POCLAIN HYDRAULICS Layout Installation Disconnecting the accessories and speed set up In the case of motors predisposed to speed, the existing shutter needs to be removed and eliminated before installing the sensor and its attachment device. To install the sensor, see the ''Installation guide'' brochure No. 801478197L. Connection of the speed sensor Remove the plastic plug on the connector.
POCLAIN HYDRAULICS Electronic mobile Electronic control units SPEED SENSOR TD TD SENSOR 12-44 TD SENSOR 12-53 TD SENSOR 12-62 A38514N A38515P A38516Q 44 [1.73] 53 [2.09] 62 [2.44] Detect movements : rotation speed and rotation direction Electronic transmission management Electronic components Commercial name Part number Lenght L(*) Function Compatibility Displays DDetection of the rotation direction.
Electronic mobile POCLAIN HYDRAULICS Layout Installation Disconnecting the accessories and speed set up In the case of motors predisposed to speed, the existing shutter needs to be removed and eliminated before installing the sensor and its attachment device. To install the sensor, see the ''Installation guide'' brochure No. 801478197L. Connection of the speed sensor Remove the plastic plug on the connector.
POCLAIN HYDRAULICS Electronic mobile Electronic control units MAGNETIC INCREMENTAL HOLLOW SHAFT ENCODER ENCODER-HOLLOW-3600-12-2000 A38403S MS18; MS35; MK35; MK47* Detect movements : rotation speed and rotation direction Electronic transmission management Electronic components Commercial name Part number Hydraulic motors compatibility Function Compatibility Displays DHigh resolution 10 - 30 VDC 3600 ± 15% 15 mA at 24 VDC Push-pull 30 mA per channel 2,5 V +Vs - 3,7 V 320 kHz max short circuit and re
Electronic mobile POCLAIN HYDRAULICS I24 [dia. 0.94] SW 2,0 I12 H7 [dia. 0.47] Layout M4x8 3x120° 60 ° Plastic angular lock 10,5 [0.41] 2,2 [0.09] I 42 [dia. 1.65] 2 [0.08] I 50 [dia. 1.97] 1 [0.04] I 58 [dia. 2.28] 44 [1.
POCLAIN HYDRAULICS Electronic mobile ANGULAR-SENSOR-CABLE-MP-WP A13534L Detects movement: Engine operations, lever positions, etc. Electronic transmission management Features Supply voltage Output signal Resistance Type Travel Operating temperature Weight Protection rating 5V 10% to 87% of the supply voltage 2.5 k: ± 10% Analog potentiometer 54° - 40 °C to + 85 °C [-40 °F to 185 °F] 230 g [0.
Electronic mobile POCLAIN HYDRAULICS Installation Mechanical fitting The steering sensor must be fitted onto a rigid plate at least 2 mm [0.08"] thick. If this sensor is used with a SmartDrive™Off Road or Premier transmission system, it must be linked with a rod to the steering column or pivot. On four-wheel steering machines, a second steering sensor will be necessary. Ref. Quantity N.m [lb.ft] ± 10 % Class (as per standard DIN 912) M6 1 2 8.8 10 [7.
POCLAIN HYDRAULICS Electronic mobile Features Power supply Output signal Pressure range Over pressure safety Pressure connection PRES-SENSOR-20B-OT1-G1/4 A21362U Measure the case pressure Electronic transmission management 5 V ± 0.5 V 0.5V to 4.
Electronic mobile POCLAIN HYDRAULICS Layout G1/4 sensor A: Ground B: 5 Vcc C: Signal 0.5 to 4.5 V Sensor side view Connector side view Installation For transmissions controlled by SmartDrive™ Easy Plus, Master and Premier System electronic control systems, the sensor is fitted on the case motor pressure circuit. For other applications, please consult your Poclain Hydraulics applications engineer. Hydraulic connection Nut O’ring G 1/4" FMP N.m [lb.
POCLAIN HYDRAULICS Electronic mobile Features Power supply Output signal Pressure range Over pressure safety Pressure connection PRES-SENSOR-40B-MH2-G1/4 A36915A Measure the charge pressure Electronic transmission management 5 V ± 0.5 V 0.5V to 4.
Electronic mobile POCLAIN HYDRAULICS Layout G1/4 sensor A: Ground B: 5 Vcc C: Signal 0.5 to 4.5 V Sensor side view Connector side view Installation For transmissions controlled by SmartDrive™ Easy Plus, Master and Premier System electronic control systems, the sensor is fitted on the charge pressure circuit. For other applications, please consult your Poclain Hydraulics applications engineer. Hydraulic connection Nut O’ring G 1/4" FMP N.m [lb.ft] ± 10 % 30 [22] Observe the torques indicated.
POCLAIN HYDRAULICS Electronic mobile Using temperature range Electrical connection Ingress protection Electrical protection CE conformity Shock resistance Vibration resistance 5 V ± 0.5 V 0.5V to 4.
Electronic mobile POCLAIN HYDRAULICS Layout 71 [2.79] 20.2 [0.79] 12 [0.47] Ø 22 [0.87] G1/4 2 4 3 1: +5VDC 2: Ground 3: Output signal 0.5V to 4.5V 4: Not used 1 Installation For transmission controlled by SmartDriveTM controllers, this sensor may be fitted on a hydraulic component (pump, valve,...) Hydraulic connection Connection Seal G 1/4" FPM Electrical connection Commercial name Part number N.m [lb.
POCLAIN HYDRAULICS Electronic mobile Features Power supply Output signal Pressure range Over pressure safety 5 V ± 0.5 V 0.5V to 4.
Electronic mobile POCLAIN HYDRAULICS Layout M10 sensor G1/4 sensor A: Ground B: 5 Vcc C: Signal 0.5 to 4.5 V Sensor side view Connector side view Installation For transmissions controlled by SmartDrive™ Easy Plus, Master and Premier System electronic control systems, the sensor is fitted on brake valve VB 220. 2E0. 2F0 (See brochure No. A06604D). For other applications, please consult your Poclain Hydraulics applications engineer. Hydraulic connection Nut O’ring FPM M 10 G 1/4" - N.m [lb.
POCLAIN HYDRAULICS Electronic mobile PRES-SENSOR-600B-MH2-9/16 PRES-SENSOR-600B-MH2-G1/4 003241170L 003241171M Measure the pressure on the High Pressure system Electronic transmission management Features Power supply Output signal Pressure range Over pressure safety 5 V ± 0.5 V 0.5V to 4.
Electronic mobile POCLAIN HYDRAULICS Layout Capteur G1/4 Capteur 9/16 A: Ground B: 5 Vcc C: Signal 0.5 to 4.5 V Sensor side view Connector side view Installation For transmissions controlled by SmartDrive™ Easy Plus, Master and Premier System electronic control systems, this sensor may be fitted on a pump. For other applications, please consult your Poclain hydraulics applications engineer. Hydraulic connection Connection O’ring 9/16" - 18 UNF 2A G 1/4" Torique Ø11.98 x Ø1.98 [0.47 dia. x 0.
POCLAIN HYDRAULICS Electronic mobile Electrical connection Ingress protection Electrical protection CE conformity Shock resistance Vibration resistance 5V ± 0.5V 4,5 V 0.5V to 4.
Electronic mobile POCLAIN HYDRAULICS Layout 71 [2.79] 20.2 [0.79] 12 [0.47] Ø 22 [0.87] G1/4 2 3 4 1: +5VDC 2: Ground 3: Output signal 0.5V to 4.5V 4: Not used 1 Installation For transmission controlled by SmartDriveTM controllers, this sensor may be fitted on a hydraulic component (pump, valve,...) Hydraulic connection Connection Seal G 1/4" FPM Electrical connection Commercial name Part number N.m [lb.
POCLAIN HYDRAULICS Electronic mobile Max. voltage drop Voltage drop (charge 20 mA) Operating temperature Housing material Ingress protection 10 to 30 V 8 mm [0.31] until6.48 mm [0.25] 500 Hz 0 to 200 mA 15 mA 200 mA 3V < to 1.
Electronic mobile POCLAIN HYDRAULICS Layout Sensor with cable Sensor with connector L = 2m (3 wires x 0.34mm²) Delivered with 2 nuts, 4 mm (not fitted) Delivered with 2 nuts, 4 mm (not fitted) Installation of the digital steering sensor The steering sensor must be secured (with the 2 screws supplied) on a rigid sheet at least 2 mm thick. Example of mounting Lock-nut Cylinder Nut Wheel Disc detected N.m [lb.ft] ± 10 % 30 [22.
POCLAIN HYDRAULICS Electronic mobile Electronic control units ANALOG TEMPERATURE SENSORS TEMP-SENSOR-ANALOG-G1/4-M12 TEMP-SENSOR-G1/4-M12-53 A22147X A37774J Electronic transmission management Measure the temperature of the hydraulic circuit Displays Commercial name Part number Compatibility Fonction Features Response time Accuracy Permissible pressure Using temperature range Housing material Ingress protection Electrical protection Shock resistance Vibration resistance V Electronic components Out
Electronic mobile POCLAIN HYDRAULICS Layout TEMP-SENSOR-ANALOG-G1/4-M12 TEMP-SENSOR-G1/4-M12-53 SW24 SW24 1 = nc 2 = +5 V 3 = Output signal 0.5 to 4.5 V 4 = 0 V (Ground) Hydraulic connection Connection O’ring N.m [lb.ft] ± 10 % G 1/4" Viton 22,5 [16.6] Electrical connection Commercial name Part No.
POCLAIN HYDRAULICS Electronic mobile Output signal Response time Accuracy Permissible pressure Measuring range Using temperature range Housing material Electrical connection Ingress protection Electrical protection 5V ± 0.5V 0.5V to 4.5V ratiometric Saturation at 0.4V for temperatures <-23°C [-9.4F] 4s for 50°C [122°F] step 8s for 90°C [194°F] step ± 1.
Electronic mobile POCLAIN HYDRAULICS Layout Ø25 [0.98] min. 1.5 [0.06] min. 2 [0.07] 30 [1.81] max. 55 [2.16] Connector DIN72585 - 3pol SW27 HNBR 40 [1.57] G 1/4A Ø 6.7 [0.26] 2 1: +5VDC 2: Ground 3: Output signal 0.5V to 4.5V 3 1 Hydraulic connection Connection Seal G 1/4" HNBR Electrical connection Commercial name Part number N.m [lb.ft] ± 10 % 20 [14.
POCLAIN HYDRAULICS Electronic mobile Electronic control units TEMPERATURE SWITCH TEMP-SENSOR-M14-95C-NC TEMP-SENSOR-9/16-95C-NC A22073S A22572K Electronic transmission management Measure the temperature of the hydraulic circuit Displays Commercial name Part number Compatibility Fonction 95°C ± 3 [203°F± 37.
Electronic mobile POCLAIN HYDRAULICS Layout 9/16’’UNF M14 Hydraulic connection Connection O’ring M14 x 1,5 9/16’’ UNF - N.m [lb.ft] ± 10 % 20 [14.7] Electrical connection Terminal blades 6,3 x 0,8 [0.25 x 0.03] When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
POCLAIN HYDRAULICS Electronic mobile Electronic control units JOYSTICK WITH CENTER LOCK JOYSTICK-35°-HANDLE-LOCK 003442799X Electronic transmission management Joystick with medium lock. Provide the translation speed setting. Displays Commercial name Part number Compatibility Function Joystick is provided with16 pin AMP Multilock connector (see the picture above). 5V 10% to 90% of supply voltage 2k Ohm Tolerance ±20% 500 000 cycles ± 32° ± 35° 300 N full deflection, 130 mm from flange 17.
Electronic mobile POCLAIN HYDRAULICS Layout Bottom Top view view Connector Pin Top view Installation Electrical wiring Terminal 1 9 10 11 13 14 Description Directional switches YGround Output voltage signal Supply Common directional switches Directional switches Y+ When wiring, check that the wire can neither be cut off, nor torn off when the machine is working or moving.
POCLAIN HYDRAULICS Electronic mobile JOYSTICK-30°-Z-GATE-M10 A37706K Electronic transmission management Joystick with Z gate provide the ground drive speed command. Hall Effect Joystick with two opposite analog signals and a neutral switch.
Electronic mobile POCLAIN HYDRAULICS Layout 30° Forward 10° 20 [0.79] 30° Reverse 135 [5.31] 107 [4.21] 98 [3.86] M10 94 [3.70] Analog signal Neutral signal According to the application, the mounting of another handle must be validated to avoid that its weight, its height and the vibrations induce unexpected movement of the joystick. 160 [6.30] 140 [5.51] 55 [2.16] 75 [2.95] 130 [5.
POCLAIN HYDRAULICS Electronic mobile Displays Electronic control units ELECTRONIC TRAVEL PEDAL Compatibility ELEC-HORIZ-PEDAL-30°-DUAL A50838J Pedal with dual output signal. Contactless sensor. Travel and brake control. Electronic transmission management.
Electronic mobile POCLAIN HYDRAULICS Electrical connection Pedal is delivered with a connection kit: Counter connector kit includes: • Connector • Terminals • Wire seal • Cavity plug AMP ref. 1-967616-1 (x1) AMP ref. 0-962885-5 (x7) AMP ref. 0-0967067-1 (x7) AMP ref.
POCLAIN HYDRAULICS Electronic mobile Ref. Quantity Class Electronic control units Installation Fixing on support: Sheet thickness must be a minimum of 4 mm [0.16 inch]. The pedal may be fixed on its support in two ways; with either 4x M6 screws, or by 4 x M8 screws (not supplied). N.m [lb.ft] ± 10 %(as per standard DIN 912) 1 M8 4 8.8 25 [18.44] 2 M6 4 8.8 10 [7.
Electronic mobile POCLAIN HYDRAULICS TRAVEL / BRAKE SUSPENDED PEDAL Commercial name Part number ELECTRIC-VERTICAL-PEDAL A13540S Function Pedal with potentiometer. Travel and brake control. Electronic transmission management Compatibility Features Supply voltage Output signal Resistance Operating temperature Weight Ingress protection 5V 10% to 87% of the supply voltage 2.5 k: ± 10% - 40 °C to + 85 °C [- 40 °F to 185 °F] 1.05 kg [2.
POCLAIN HYDRAULICS Electronic mobile Displays Electronic control units Layout Cable with MetriPack connector Cable with WeatherPack connector Electronic components Installation Fixing on support : To fix the pedals, provide a plate at least 4 mm [0.16"] thick. Ref. Quantity N.m [lb.ft] ± 10 %(as Class per standard DIN 912) M6 2 8.8 10 [7.
Connectors Electronic mobile POCLAIN HYDRAULICS SMARTDRIVE™ EASY MAIN CONNECTOR Commercial name Part number KIT-CONNECTEUR-MAIN-SD-EASY A02809D Features Manufacturer Componants Power Connector: Protective cover: AMP 1-967281-1 0-965643-1 7 female contacts: 7 insulants: 6 stoppers: 929937-3 828905-1 828922-1 40 female contacts: 962876-1 40 insulants: 963530-1 36 stoppers: 963531-1 For power pins 1.5 to 2.5 mm² [0.0023 to 0.004 in²] For signal pins 0.5 to 1.0 mm² [0.0008 to 0.
POCLAIN HYDRAULICS Electronic mobile Commercial name Part number Displays Electronic control units SMARTDRIVE PREMIER, MASTER, OFFROAD MAIN CONNECTOR MAIN SD CONNECTOR KIT 007142203P Features Componants Cables Connectors Cable section Insulation diameter Operating temperature Ingress protection FCI Connectors: PPI0001258 Locking cam: 211A567007 Protective cover: 211A560008 60 Pins: 211CC2S1120 60 Stoppers: F180100 (when a pin is not used) 0.35 to 0.75 mm² [0.0005 to 0.0011 in²] 1.4 to 2.7 mm [0.
Electronic mobile POCLAIN HYDRAULICS Fitting the main connector Locking device position A. Place the black unit on the ECU. Note its position and separate its from the ECU. B. Insert the purple locking device into the unit from the botton to the top and push until it clicks. The cable will have to be positioned on the locking device side. Fitting the connector 1. Unclip the 2 yellow supports. 2. Remove these supports. 3. Turn the unit over. 4. 5. 6. 7. Strip the wire over 4 mm.
POCLAIN HYDRAULICS Electronic mobile Electronic control units SMARTDRIVE™COMMUNICATION CONNECTOR COM SD LT CONNECTOR KIT A49773B SmartDrive Easy Plus, SmartDrive Auto, SmartDrive Premier, SmartDrive Master, SmartDrive Offroad Compatibility Displays Commercial name Part number Manufacturer Cable diameter Wire section AMPHENOL Bayonet connector PT06A12-14SPG023F620 14 pins 3.5 - 8 mm [0.14 - 0.31 in] 0,38 mm2 to 0,93 mm2 [to0.0005 in2 to 0.
Electronic mobile POCLAIN HYDRAULICS SMARTDRIVE™ MALE COMMUNICATION CONNECTOR Commercial name Part number Compatibility KIT CONNECTEUR MALE COM SD A50515H SmartDrive™ Easy Plus, SmartDrive™ Auto Features Manufacturer Amphénol Wire range Receptacle Closing cap Seal 0,38 to 0,93 mm2 Insulation diameter Operating temperature Ingress Protection Material 1,2 to 2,4 mm -55°C to +125°C [-67°F to 257°F] IP68 Aluminium wit h plated nickel Components PT02A12-14P023 BECN1207 JE12 Connector mounting Strip
POCLAIN HYDRAULICS Electronic mobile 19,05 [0.75] 26,2 [1.03] 3 ] 3, 3 Ø . 0.1 ia [d 26,2 [1.03] 2 3, 2] Ø 0.1 ia. 12,5 [0.49] 20,62 [0.81] 26,2 [1.03] Ø 19 [dia. ,05 0.75 ] [d 10,95 [0.43] 26,2 [1.03] Seal 20,62 [0.81] Receptacle Electronic control units Layout Closing cap 25,4 max. [max. 0.99] Displays 19 max. [max. 0.75] Nylon cord 105 ±5 [4.13 ± 0.2] Cables Connectors Electronic components [d Ø 3 ia. ,6 0.
Electronic mobile POCLAIN HYDRAULICS SMARTDRIVE™ CT MAIN CONNECTOR Connector C Connector B Connector A Characteristics Commercial name Poclain Hydraulics part number Function Compatibility SD-CT-200 SD-T-300 KIT-CONNECT-SD-CT-200 KIT-CONNECT-SD-CT-300 A48149L A48140B SmartDrive™ CT controller's Counter-part connectors Electronic transmission management with SmartDrive™ CT controller Component AMP reference Connector A 1473416-1 x1 x1 Connector B 4-1437290-1 x1 x1 Connector C 3-1437290-7
POCLAIN HYDRAULICS Electronic mobile Overall dimensions 18,1 Electronic control units 32,2 [1.27] [0.71] 18,1 [0.71] 34,55 [1.36] 34,55 [1.36] Connector B: 4-1437290-1 Connector A: 1473416-1 38,2 [1.50] Connector C: 3-1437290-7 Socket:3-1447221-3 Displays 18,3 [0.72] 34,55 [1.36] 33,2 [1.31] Electronic components 9,7 32,2 [1.27] [0.38] Stopper: 4-1437284-3 Cables Connectors Ø3 [dia. 0.
Electronic mobile POCLAIN HYDRAULICS SMARTDRIVE™ CT COMMUNICATION CONNECTOR This connector has to be present on the machine to permit SmartDrive™ CT maintenance.
POCLAIN HYDRAULICS Electronic mobile N° pin connector on SmartDrive™ CT controller CAN 2 vehicle Connector B pin 10 Connector B pin 18 Connector B pin 1 Connector B pin 2 CAN 1 diagnosis Function Ground VBAT_P CAN2 H CAN2 L CAN 1 H CAN 1 L Electronic control units Connector mounting Strip the wires to a length of 5 mm [0.19 in]. Crimp the wires onto the pins as shown in the table below. N° pin male communication connector A B C D E F G H J Displays Overall dimensions Gasket: HD10-9-GKT 36,32 [1.
Electronic mobile POCLAIN HYDRAULICS CONNECTOR KIT 120ƺKIT Commercial name KIT-PLUG-120-DTM-2S Part number Function A52539H 120ȍ termination resistor for CAN bus Electronic transmission management with SmartDrive™ CT controller and Display 4.3C.
POCLAIN HYDRAULICS Electronic mobile Connector mounting Electronic control units Strip the wires to a length of 5 mm [0.19 in]. Crimp the wires onto the sockets as shown in the diagram below. ECU CAN_H CAN_L WM-2S Displays DTM06-2S DTM06-2S CAN_H DTM06-2S-EP10 connector with integrated resistance CAN_L Receptacle Y DTM04-2P-P007 WM-2SB Receptacle Y: DTM04-2P-P007 Socket: 0462-201-2031 8 5,0 0] Ø 0.2 . a [di 37,4 [1.47] Electronic components Dimensions 5,59 [0.22] 16,43 [0.65] Ø 2 a. ,56 0.
Electronic mobile POCLAIN HYDRAULICS DISPLAY 4.3C MAIN CONNECTOR Characteristics Commercial name Poclain Hydraulics part number Function Display 4.3C KIT-CONNECT-DISPLAY-4.3C A49050Q Display 4.3C´s Counter-part connectors Electronic transmission management with SmartDrive controllers. Compatibility Component AMP reference Connector 3-1437290-7 x1 Sockets 3-1447221-3 x8 Stoppers 4-1437284-3 x22 Wire section 0,75 to 1,25 mm² [0.00116 to 0.00194 in²] for wire section 0,75 to 1,25 mm² [0.
POCLAIN HYDRAULICS Electronic mobile Electronic control units 3-PIN WEATHER PACK CONNECTOR KIT CONNECTEUR CAPT CDE SA 007142212Z Floor pedal. Suspended pedal. Swash plate sensor. Rotary potentiometer. Displays Commercial name Part number Compatibility Features Delphi Wire section 3-way male connector 3 female contacts 3 seals 0.5 to 0.8 mm2 Insulation diameter Operating temperature Ingress protection 2 to 2.
Electronic mobile POCLAIN HYDRAULICS 3-PIN METRI PACK CONNECTOR Commercial name Part number Compatibility KIT CONNECTEUR CAPT VIRAGE 007142222K Floor pedal. Rotary potentiometer. Features Manufacturer Components Wire section Insulation diameter Operating temperature Ingress protection Delphi 3 terminal connector 4 terminals 0.35 to 0.60 mm2 1.30 to 2.20 mm -40°C to +125°C [-40°F to +257°F] IP 67 1216 2182 1212 4076 Connector mounting 1. Pass the wires through the connector. 2.
POCLAIN HYDRAULICS Electronic mobile Electronic control units 6-PIN METRI PACK CONNECTOR KIT-CONNECT-6-PIN-MP A38140G Joystick with Z-gate Rotary potentiometer. Displays Commercial name Part number Compatibility Features Wire section Connector (1x) Pin (7x) Stopper (3x) 0,8 to 1,0 mm2 Insulation diameter Operating temperature Ingress protection 2,03 to 2.
Electronic mobile POCLAIN HYDRAULICS EN 175301 - 803 STYLE A CONNECTOR Commercial name Part number Compatibility KIT CONNECT CDE SA 007142211X Proportional control electro-valve. Electro-valve solenoid control. Features Manufacturer Standard Components Max. currrent Max. voltage Wire section Hirschmann EN 175301 - 803 style A (DIN43650) 2 connectors GDM 2011 with 2 screws and 2 seals GDM-3-17 16 A 250 V (AV) max. 1.5 mm2 Cable diameter Operating temperature Ingress Protection 6 mm [0.
POCLAIN HYDRAULICS Electronic mobile Electronic control units EN 175301 - 803 STYLE A CONNECTOR WITH DIODE Features Manufacturer Standard Components Max. current Max. voltage Wire section Hirschmann EN 175301 - 803 style A (DIN43650) 1 connector GDML 2011 LED 24 HH YE with screw + 1 seal GDM 3-7 8A 24 V DC (use 12 V and 24 V DC) max. 1.5 mm2 Cable diameter Operating temperature Ingress Protection 4.
Electronic mobile POCLAIN HYDRAULICS Layout Cable gland (PG 11) Screw M3 76 Brown seal 10/04/2015
POCLAIN HYDRAULICS Electronic mobile Electronic control units 2-PIN AMP TIMER JUNIOR CONNECTOR VMA CONNECTOR VALVE KIT 007142206S In-line valve. Flanged valve. Features Manufacturer AMP Insulation diameter 1.4 to 2.1 mm 927 846 - 2 827 551 - 3 Electronic components Wire section 3 contacts Body connector 0.5 to 1 mm2 Components Displays Commercial name Part number Compatibility Connector mounting 2. Strip 5 mm [0.19 in] of insulation off the cables.
Electronic mobile POCLAIN HYDRAULICS 4-PIN DEUTSCH CONNECTOR Commercial name Part number Compatibility KIT-CONNECT-4-PIN-DEUTSCH A39961L Joystick with Z-gate Features Manufacturer Wire section Connector (1x) Pin (5x) Stopper (1x) Locking (1x) 0,5 to 1,0 mm2 Insulation diameter Operating temperature Ingress protection 2,23 to 3.
POCLAIN HYDRAULICS Electronic mobile Electronic control units CONNECTOR ACTUATOR Features Manufacturer Wire range Female connector Manchon 3 males pin 4 femals pin 0.75 to 1.5 mm2 Cable diameter Wire insulation diameter 7.2 to 8.4 mm 1.8 to 2.
Electronic mobile POCLAIN HYDRAULICS 4-PIN DIN72585 IP6K9K CONNECTOR Commercial name Part number Compatibility KIT-CONNECT-4-PIN-DIN72585 B02394B Pressure sensor IP6K9K Temperature sensor IP6K9K Features Manufacturer Tyco Wire section Insulation diameter Operating temperature 1 DIN connector socket4 1 Cap 90° NW8.5 4 Socket contacts 4 Single wire seals 2 Cavity plugs 0.5 to 1mm² 1.2 to 2.1 mm [0.05 to 0.
POCLAIN HYDRAULICS Electronic mobile Single wire seal 42,9 Ø 5,9 [dia. 0.23] 7,8 [1.68] [dia. 1.01] Ø 25,8 Ø 17,5 [dia. 0.68] Ø 5,9 [dia. 0.23] Ø 6,2 [dia. 0.24] Ø 6.2 Displays 31 [1.22] 26 [1.02] 7,8 Ø 18,3 [dia. 0.72] Cavity plug [0.31] Cap 90° NW8.5 [0.31] DIN connector socket 4 pins Electronic control units Layout [dia. 0.24] Ø 32 [dia. 1.26] Electronic components [0.81] 20,7 Socket contact 2,5 mm Ø 5,2 Ø 5,2 [dia. 0.2] Cables Connectors [dia. 0.
Cables Electronic mobile POCLAIN HYDRAULICS SMARTDRIVE™ EASY CABLE Commercial name Part number Function Compatibility CABLE-SD-EASY-42-1000 CABLE-SD-EASY-42-5000 A20311C A20313E Connect a SmartDriveTM Easy Plus or SmartDriveTM Auto ECU to the machine wiring and have a male communication connector. Electronic transmission management with SmartDriveTM Easy Plus or SmartDriveTM Auto ECU.
POCLAIN HYDRAULICS Electronic mobile Commercial name Part number Function Displays Electronic control units SMARTDRIVE™ MASTER CABLE CABLE-SD-MASTER-56-1000 CABLE-SD-MASTER-56-5000 A20309A A20310B TM TM Connect a SmartDrive Master ECU or a SmartDrive Premier ECU (J1) to the machine wiring Electronic transmission management with SmartDriveTM Master ECU or SmartDriveTM Premier ECU Compatibility Lenght of cable Material Number of wires 1m Electronic components Features 5m PVC 56 1mm2 Sections of wi
Electronic mobile POCLAIN HYDRAULICS SMARTDRIVE™ OFF-ROAD CABLE Commercial name Part number Function CABLE-SD-OFFROAD-56-1000 CABLE-SD-OFFROAD-56-5000 A22473C A22475E Connect a SmartDriveTM Off-Road ECU or a SmartDriveTM Premier ECU (J2) to the machine wiring Electronic transmission management with SmartDriveTM Off-Road ECU or SmartDriveTM Premier ECU Compatibility Features Lenght of cable Material Number of wires Sections of wires 1m 5m PVC 56 1mm2 Layout or Electrical wiring Wire 1 2 3 1 2 3
POCLAIN HYDRAULICS Electronic mobile SMARTDRIVE™ CT CABLE CABLE-SD-CT-200-60-5000 Part number CABLE-SD-CT-300-86-5000 Electronic control units Commercial name A48878D A48877C Connect SmartDrive™ CT ECU to the machine wiring and have a male communication connector. Transmission management with SmartDrive™ CT ECU. Function Compatibility Features Length of cable 5m 5m Operating temperature - 40°C to 85°C [-40 °F to 185°F] IP67 according to IEC 60529 60 86 0,75 mm² [0.
Electronic mobile POCLAIN HYDRAULICS SMARTDRIVE™ CT TEST CABLE Commercial name Part number Function CABLE-TEST-BOX-86-WAY-CT300 B04164A Check the wiring by isolation each wire between the machine and the Electronic Unit (workshop use) Transmissions controlled by a unit in the SmartDriveTM CT range Compatibility Features Lenght of cable Maximum volatge Operating Temperature Material Number of wires Section of wires 3000 mm 32 VDC -40 °C to 80 °C [-40 °F to 176 °F] PVC for wires, Polyester for Braided sh
POCLAIN HYDRAULICS Electronic mobile 10/04/2015 Connector A SD-CT300 Number wire C-1 C-2 C-3 C-4 C-5 C-6 C-7 C-8 C-9 C-10 C-11 C-12 C-13 C-14 C-15 C-16 C-17 C-18 C-19 C-20 C-21 C-22 C-23 C-24 C-25 C-26 Color wire Orange Orange Orange Orange Orange Orange Orange Orange Orange White White White White White White White White White White Grey Grey Grey Grey Grey Grey Grey Connector B SD-CT300 Number wire B-1 B-2 B-3 B-4 B-5 B-6 B-7 B-8 B-9 B-10 B-11 B-12 B-13 B-14 B-15 B-16 B-17 B-18 B-19 B-20 B-21 B-22 B-
Electronic mobile POCLAIN HYDRAULICS SMARTDRIVE™ PWE TEST CABLE Commercial name Part number Function CABLE-TEST-BOX-42-WAY-PWE B04166C Check the wiring by isolation each wire between the machine and the Electronic Unit (workshop use) Transmissions controlled by a unit in the SmartDriveTM PWE Compatibility Features Lenght of cable Maximum voltage Operating Temperature Material Number of wires Section of wires 3000 mm 32 VDC -40 °C to 80 °C [-40 °F to 176 °F] PVC for wires, Polyester for Braided sheath 4
POCLAIN HYDRAULICS Electronic mobile Connector Molex C coding Number wire 1 2 Green Green Green Green Green Green Green Green Green Brown Brown Brown Brown Brown Brown Brown Brown Brown Brown Red Number PIN B-1 B-2 B-3 B-4 B-5 B-6 B-7 B-8 B-9 B-10 B-11 B-12 B-13 B-14 B-15 B-16 B-17 B-18 B-19 B-20 Connector Molex B coding Number wire 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Color wire Red Red Red Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
Electronic mobile POCLAIN HYDRAULICS SMARTDRIVE™ EASY TEST CABLE Commercial name Part number Function CABLE-TEST-BOX-42-WAY-EASY B04162X Check the wiring by isolation each wire between the machine and the Electronic Unit (workshop use) Transmissions controlled by a unit in the SmartDriveTM EASY range Compatibility Features Lenght of cable Maximum voltage Operating Temperature Material Number of wires Section of wires 3000 mm 32 VDC -40 °C to 80 °C [-40 °F to 176 °F] PVC for wires, Polyester for Braided
POCLAIN HYDRAULICS Electronic mobile Color wire Displays Green Green Green Green Green Green Green Green Green Brown Brown Brown Brown Brown Brown Brown Brown Brown Brown Red Red Red Red Red Red Red Red Red Red Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Black Black Black Electronic components 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Connectors Connector Easy Number pin Cables Number wire 1 2 3 4
Electronic mobile POCLAIN HYDRAULICS SMARTDRIVE™ COMMUNICATION CABLE Commercial name Part number Function COM-CABLE-SD-1000 COM-CABLE-SD-5000 A20360F A20361G TM Connect a SmartDrive ECU communication elements to the machine wiring Compatibility Electronic transmission management with SmartDrive Easy Plus, SmartDrive Auto, SmartDrive Premier, SmartDrive Master, Smart Drive Offroad. Features Lenght of cable Material Number of wires Sections of wires 1m 5m PVC 14 0.
POCLAIN HYDRAULICS Electronic mobile Electronic control units PRESSURE SENSORS CABLE CABLE-PRESSURE-SENSOR-3M 003141105U Features Lenght of cable Material Number of wires Sections of wires Displays Commercial name Part number Electronic components 3m PVC 3 0.
Electronic mobile POCLAIN HYDRAULICS 4-PIN M12 CABLE Commercial name Part number Compatibility ELEC-CABLE-M12-180°-5000 ELEC-CABLE- M12-90°-5000 A07468S A04999J Speed sensor, digital sensor and temperature sensor. Features Lenght of cable Material Number of wires Sections of wires 5m PUR 4 0.34 mm2 Protection IP68 Layout 180° 90° 1 2 4 3 Connector Mounting Securely hand tighten the cable's ring to sensor connector M12.
POCLAIN HYDRAULICS Electronic mobile Electronic control units 5-PIN M12 CABLE CABLE-M12-180°-2000-5PT A19974L Display 1.5 Displays Commercial name Part number Compatibility Features Lenght of cable Material Number of wires Sections of wires 2m PUR 5 0.34 mm2 IP68 Electronic components Protection Layout 2000 ± 50 [78.74 ± 1.97] M12 x 1 5 1 2 4 3 Connectors 18 [0.71] 45 [1.77] Connector Mounting Securely hand tighten the cable's ring to sensor connector M12.
Electronic mobile POCLAIN HYDRAULICS 5-PIN M12 120 OHM CABLE Commercial name Part number Function Compatibility CABLE-COM-M12-CAN-120 A25657N 120 ohm termination resistor for CAN bus Display 1.5 Features Lenght of cable Material Number of wires Sections of wires 0,3 m PUR 5 0.34 mm2 Protection IP67 Layout 300 ± 10 [11.81 ± 0.39] 1 5 4 2 3 1 1 2 2 3 3 4 4 5 R = 120 Ohm ± 5 % 5 1 2 4 3 5 Connector Mounting Securely hand tighten the cable's ring to sensor connector M12.
POCLAIN HYDRAULICS Electronic mobile Displays Electronic control units 1 SIGNAL PEDAL CONNECTION CABLE Commercial name Part number Function Compatibility CABLE-AMP-65-WP-3P-1000 A51444S Connect to the pedal and use only 1 signal. Electronic transmission management withSmartDriveTM.
Electronic mobile POCLAIN HYDRAULICS 2 SIGNAL PEDAL CONNECTION CABLE Commercial name Part number Function Compatibility CABLE-AMP-65-DTM-6P-1000 A51445T Connect to the pedal and use 2 signals. Electronic transmission management with SmartDriveTM. Features Lenght of cable Material Number of wires Sections of wires Operating temperature Corrugated tube material 1m corrugated tube + wires 6 AWG20 - 40°C + 85°C [- 40°F + 185°F] PA Layout 1000 ± 30 [39.37 ± 1.
Cables Connectors Electronic components Displays Electronic control units POCLAIN HYDRAULICS 10/04/2015 Electronic mobile 99
Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is submitted. Illustrations are not binding. The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A. 10/04/15 A01888C A01889D www.poclain-hydraulics.