Datasheet

ManualsBrandsMetcal ManualsSoldering Iron Tips & NozzlesSoldering Tip Conical 0.38mm

Hand Soldering, Desoldering &

SmartHeat

Technology

OK International is the original supplier of SmartHeat

Soldering Technology. SmartHeat

senses the

exact thermal requirement for each solder joint and responds by delivering the precise amount of thermal

energy required to create a reliable connection.

The result is a high degree of control without resorting to higher tip idle temperatures required by conventional

heater process technologies. Consequently, the risk of component and board damage is minimized. This

is especially important with the greater thermal demands required by lead-free applications.

P S - 9 0 0 M F R - 1 1 0 0 M F R - 2 2 0 0

Single Port Dual Port Switchable

PS-900 MFR-1100 Series MFR-1300 Series NEW MX-500 Series

M U L T I F U N C T I O N

PS-900 Tip Hand-Piece MFR Hand-pieces MX Hand-pieces

NEW

STYLE

EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:56 Page 2

Summary of content (31 pages)

PAGE 1
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:56 Page 2 Hand Soldering, Desoldering & P S - Single Port 9 0 PS-900 PS-900 Tip Hand-Piece 0 M F MFR-1100 Series NEW STYLE R - M 1 U 1 L 0 0 Dual Port Switchable M F MFR-1300 Series T I MFR Hand-pieces SmartHeat Technology F U R - N 2 2 0 0 NEW MX-500 Series C T I O MX Hand-pieces ® OK International is the original supplier of SmartHeat® Soldering Technology.
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es N EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:56 Page 3 Rework Systems Overview M R F R E - W 1 O 3 0 0 Dual Port Simultaneous MFR-2200 Series R K S Y S T E M S MX-5200 Series Also compatible with the New MX-500 System NEW STYLE MFR Hand-pieces SmartHeat® Soldering Technology = Variable Power / Fixed Temperature Self-regulating Tip Cartridge (see below) Tip Coil MX Hand-pieces Ergonomic Hand-piece Connector Heater w SmartHeat® tips and cartridges sense the load and in
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:56 Page 4 MX-5200 Dual Simultaneous Soldering, Desoldering & Rework Systems The new MX-5200 Soldering, Desoldering and Rework Series offers the same increased power and process control as the MX-5000 Series, now with dual-simultaneous ports. For two users or single user with dual applications. The MX-5200 can be operated with two hand-pieces dynamically sharing the 80 watts output power based on demand adding even more application flexibility and speed.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:57 Page 5 MX-5200 Dual Simultaneous Soldering, Desoldering & Rework Systems SYSTEMS CONFIGURATION PART NUMBER MX-5210 MX-5211 MX-5220 MX-5241 MX-5250 MX-5251 MX-PS5200 Power Supply MX-H1-AV a aa a a a a a a a a Hand-pieces MX-H2-UF MX-PTZ MX-DS1 TipSaver™ Workstands MX-W1AV a MX-W4PT MX-W5DS aa a a a a a a SYSTEMS WITH ONE HAND-PIECE MX-5210 Soldering and Rework System Configured with the Advanced™ Hand-piece.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:57 Page 6 MX-500 Dual Switchable Output Soldering, Desoldering & Rework Systems Metcal’s MX-500 Soldering and Rework System has been reimagined, adding features and a new look to a bench top icon. The system utilizes SmartHeat® Technology, where each cartridge is equipped with a selfregulating heater which ‘senses’ its own temperature and closely maintains its pre-set idle temperature for the life of the heater-tip.
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ece EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:57 Page 7 MX Series Hand-pieces Soldering, Desoldering & Rework Systems The MX-500 AND MX-5200 Series offers users a choice of hand-pieces to meet the customer’s application needs. Each hand-piece has its own range of cartridges with many choices available for tip geometry and temperature.
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EAP Cat v2 2013 Oct17_Layout 1 31/10/2013 09:08 Page 8 MX Series Accessories MX-W1AV MX-W1CR MX-W4PT MX-W4CR MX-W5DS MX-W5CR WS1 WST AC-Y10 AC-YS3-P AC-BP AC-BRUSH MX-CP1 AC-CK2 AC-PTP1 AC-PTP3 AC-PTP10 Workstands and Accessories Metcal TipSaver™ Workstand, for Metcal Advanced™ and UltraFine™ Hand-pieces Cradle for TipSaver™ Workstand, Advanced™ and UltraFine™ Hand-pieces, incl.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:57 Page 9 MX Series Specifications Soldering, Desoldering & Rework Systems MX-500 MX-5200 MX-5200 Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Input Line Frequency Rated Power Consumption Output Power 10 - 40°C 55°C 100 - 240 VAC, grounded circuit 50/60 Hz 125W Single mode: 80 Watts max. per channel * Dual Mode: 80 Watts shared dynamically * Output Frequency 13.56 MHz * Power Supply Dimensions w x d x h 12.1 cm (4.8") x 13.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 10 STTC Soldering Cartridges 0.04" 1.0mm STTC-525 STTC-025 STTC-125 STTC-825 .36" 9.1mm .04" 1.0mm .39" 9.9mm .06" 1.5mm .06" .47" 11.9mm 1.5mm .06" .47" 11.9mm 1.5mm .39" 9.9mm .07" 1.78mm .39" 9.9mm .07" 1.78mm .07" .39" 9.9mm 1.78mm .63" 16.0mm .07" 1.78mm .08" 10 .19" 4.7mm 2.03mm 2.5mm .19" 4.8mm .12" .85" 21.6mm 3.0mm .15" 3.8mm .85" 21.6mm .04" 1.0mm .15" 3.8mm .04" 1.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 11 STTC Soldering Cartridges 0.4mm .58" 14.7mm .016" 0.4mm 0.4mm .016" .63" 16.0mm .18" 4.6mm .02" 0.5mm .19" .02" 4.8mm 0.5mm .02" 0.5mm .57" 14.5mm .60" 15.2mm .02" 0.5mm 0.04" 1.0mm .04" 0.25" 6.5mm .39" 9.9mm 1.0mm .04" 1.0mm .53" 13.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 12 UFTC UltraFine Soldering Cartridges Compatible with: MX-500, MX-5000 and MX-5200 Systems and MX-H2-UF hand-piece C ON IC AL UFTC-7CN01 8 C H ISEL UFTC ULTRAFINE SOLDERING CARTRIDGES UFTC-7CN02 UFTC-7CHL06 UFTC-7CNB02 UFTC-7CH08 UFTC-7CN04 UFTC-7CHL08 UFTC-7CNL04 UFTC-7CH12 H OOF UFTC-7CNB04 UFTC-7DRH408 UFTC-7DRH412 7 = 700 Series for most standard applications 12 UFTC-7CH06 www.metcal.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 13 SMTC Rework Cartridges A A D D Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces All dimensions shown are in mm (inches) A SMTC-505 1.7 SMTC-005 (.068) SMTC-105 D B SMT TYPE 1.27 (.05) 2.5 (.10) SOT-32 TU N N EL B SL OT SMTC REWORK CARTRIDGES SMTC-596 1.78 1.02 1.02 Chip 0402, SMTC-096 (.070) (.040) (.040) 0603 SMTC-196 B B SMTC-588 2.03 SMTC-088 (.080) SMTC-188 1.52 1.27 (.60) (.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 14 SMTC Rework Cartridges SMTC REWORK CARTRIDGES 11.18 11.18 (.440) (.440) SQFP 64 (EIJA) 12.70 (.500) 11.56 3.80 (.455) (.150) 12.70 11.56 (.500) (.455) PLCC 28 13.34 12.32 (.525) (.485) TQFP 80 SMTC-1159 SMTC-116 12.70 (.500) SMTC-0118 SMTC-1118 SMTC-043 SMTC-143 A2 D SMTC-014 SMTC-114 SMTC-117 SMTC-118 SMTC-144 H OOF 11.18 2.54 (.440) (.100) 12.19 (.480) SMTC-1132 A 11.18 (.440) 10.16 (.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 15 PTTC Tweezer Cartridges TATC Talon Cartridges C ON IC AL PTTC TWEEzER CARTRIDGES 0.90" 23mm Compatible with: MX-5000 and MX-5200 Systems and MX-PTZ Precision Tweezers hand-piece PTTC-601 PTTC-701 PTTC-801 TATC TALON CARTRIDGES BL AD E PTTC-602 PTTC-702 PTTC-802 PTTC-603 PTTC-703 PTTC-803 .02" 0.5mm .013" 0.35mm 0.28" 0.7mm 0.28" 0.7mm 0.28" 0.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 16 STDC Desolder Cartridges STDC DESOLDER CARTRIDGES Standard C C 0.4" 0.400" 10.16mm 16 Long Reach Compatible with: MX-500 MX-5000 and MX-5200 Systems, MX-DS1 Desoldering hand-piece All dimensions shown are in mm (inches) A B C TYPE STDC-102 STDC-802 0.64 (.025) 1.40 (.055) 11.43 (.45) Standard STDC-103 STDC-803 0.76 (.029) 1.68 (.066) 11.17 (.44) Standard STDC-104 STDC-804 1.02 (.04) 1.78 (.07) 10.92 (.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 17 SSC Soldering Cartridges .43" 11mm .04" 1.0mm .06" .40" 10mm 1.5mm .40" 9.9mm .07" 1.78mm .39" 9.9mm .07" 1.78mm .63" 16mm .07" 1.78mm .07" 1.78mm .65" 16.5mm .39" 9.9mm .10" 2.5mm .30" 7.6mm .13" 3.3mm .12" 3.0mm .65" 16.5mm .21" 5.3mm BE VEL .40" 10mm 60° .07" 1.78mm .56" 14.2mm SSC-625A SSC-725A C ON IC AL 1.0mm SSC-671A SSC-771A .01" .25mm 0.51mm 0.51mm .45" 11.4mm .73" 18.5mm SSC-601A SSC-701A .60" 15.2mm .
PAGE 17
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 18 MFR-2200 Series Dual Output Simultaneous Soldering & Rework Systems The MFR-2200 Series features dual output capability allowing users to select operation of one handpiece or two hand-pieces simultaneously. The MFR-2200 Systems below offer a choice of three hand-pieces, however two additional handpieces including the desoldering option are also available as upgrade kits (see pages 21 & 23).
PAGE 18
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 19 MFR-1100 Series Single Output Soldering & Rework Systems The MFR-1100 Single Output Series is designed to minimize your training investment, maximize application solutions and increase productivity. This Series is compact and versatile and can be used with either a soldering tip, cartridge or tweezers hand-piece. A shop air desoldering option is also available as an upgrade kit (see pages 21 & 23).
PAGE 19
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:58 Page 20 MFR-1100 & MFR-2200 Series Soldering & Rework Systems Key Features & Benefits w SmartHeat® Technology provides exceptional power for high thermal demand applications w Single or Dual simultaneous outputs allow for single or dual hand-piece use w Five hand-pieces available for increased application solutions for soldering, desoldering (upgrade kit) and rework on one system w Each hand-piece has a comprehensive range of cartridges or tips for maximu
PAGE 20
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 21 MFR-1150 Single Output Soldering & Desoldering Systems with Venturi The MFR-1150 Desolder System with Venturi Workstand provides a compact and easy shop air option. Key Features & Benefits w Venturi workstand w 2 in 1 Desolder hand-piece (Pistol or Pencil) w MFR-H5-DS & MFR-WSDSX are compatible for use with all MFR systems (available under MFR-UK5 upgrade kit) w Uses DxP desolder cartridges and replaceable coil assembly (MFR-HDCA) Part No.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 22 MFR-1300 Dual Switchable Output Soldering & Desoldering Systems with Internal Air The MFR-1300 Desoldering and Rework System features a innovative desoldering hand-piece and a power supply with an internal pump providing 0.7 bar of vacuum suction force making through-hole desoldering easy.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 23 Accessories and Spare Parts For MFR and PS Series 3 4 6 5 7 8 10 9 11 12 14 Hand-pieces and replacement coils PS-HC3 Soldering Handle with PS-CA3 Coil Assembly (PS-900) 1 Soldering Handle without Coil PS-H3 Assembly (PS-900) 2 Coil Assembly for PS-HC3 / PS-H3 PS-CA3 Hand-piece (PS-900) MFR-H1-SC2 3 Cartridge Solder / Rework Handpiece (MFR) MFR-H2-ST2 4 Tip Solder Hand-piece (MFR) MFR-CA3 Coil Assembly for MFR-H2-ST2 Hand-piece (MFR) MFR-H4-
PAGE 23
EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 24 PS-900 Production Soldering The PS-900 provides power and exceptional SmartHeat thermal control in a small benchtop footprint. Key Features & Benefits w SmartHeat® temperature control w Ergonomic, lightweight handle w Rugged cast aluminum housing w Added plating thickness to tips w Low cost, quick-change heater coil Part No.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 25 PS-900 Production Soldering Technical Specifications Power Supply Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Power Consumption Input Line Frequency Output Power Output Frequency Power Cord (3-wire) Dimensions W x D x H 10 - 40°C 65°C 100 - 240 VAC 90 Watts max. 50/60 Hz * 60 Watts max.* 450 KHz 183 cm 18/3 SJT 80 x 160 x 115 mm (3.1" x 6.3" x 4.5") * RF SmartHeat Technology provides greater power.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 26 SxV Soldering Tips NEW 0.04" 1.0mm SFV-CH10AR STV-CH10AR SCV-CH10AR .54" 13.7mm .04" 1.0mm 0.04" 1.0mm 0.43" 11.0mm NEW 0.44" 11.3mm 0.06" 1.5mm .06" SFV-CH18AR STV-CH18AR SCV-CH18AR .528" 13.4mm 1.8mm 0.43" 11.0mm 0.08" 2.0mm NEW 0.094" 2.4mm .10" 26 2.5mm .719" 18.3mm .528" 13.4mm SFV-CH20 STV-CH20 SCV-CH20 SFV-CH24A STV-CH24A SCV-CH24A SFV-CH25AR STV-CH25AR SCV-CH25AR SFV-CH25 STV-CH25 SCV-CH25 0.43" 11.0mm 0.1" 2.5mm 0.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 27 SxV Soldering Tips CxV Blade Tips .53" 13.7mm C ON IC AL .02" 0.5mm 0.34" 8.5mm 0.02" 0.5mm 0.51" 13.0mm 0.02" 0.5mm NEW 0.71" 18.0mm 0.04" 1.0mm .59" 15.0mm .04" 1.0mm 0.51" 13.0mm 0.04" 1.0mm 0.59" 15.0mm 0.056" 1.4mm 0.58"0.59" 14.6mm 15.0mm 0.54" 13.8mm 0.08" 2.0mm 0.58" 14.6mm .08" 2.03mm 0.54" 13.8mm .08" 2.4mm 2.03mm 0.095" K N IFE 2.4mm 0.095" 0.20" 0.20"5.0mm 45° 5.0mm 45° 2mm 0.079" 2.4mm .095" 15.1mm 0.60" 15.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 28 PHT Soldering Tips PHT-750325 PHT-650325 .394" 10.0mm .06" 1.5mm .06" .472" 12.0mm 1.5mm .06" .472" 12.0mm .394" 10.0mm 1.5mm .07" 1.78mm .394" 10.0mm .10" 2.5mm .12" C ON IC AL 3.0mm .65" 16.5mm .315" 8.0mm .197" 5.0mm .59" 15.0mm .01" 0.25mm 0.4mm .016" .63" 16.0mm .39" 10.0mm .02" 0.5mm .02" 0.5mm 10.0mm .394" 0.5mm .02" 28 15.0mm .59" 1.0mm .04" 1.0mm 15.0mm .590" .04" 16.65mm .656" .
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 29 SxP Soldering & Rework Cartridges 0.06" 1.5mm 0.08" 0.474" 12.04mm 0.4" 10.0mm 2.0mm .632" 16.04mm 0.08" 2.0mm 0.1" 2.5mm .394" 10mm 0.12" 3.0mm 0.43" 11.0mm 0.14" 3.5mm 0.43" 11.0mm 0.2" 5mm 0.3" 7.6mm C ON IC AL SFP-CH15 STP-CH15 SCP-CH15 SFP-CH20 STP-CH20 SCP-CH20 SFP-CHL20 STP-CHL20 SCP-CHL20 SFP-CH25 STP-CH25 SCP-CH25 SFP-CNB05 STP-CNB05 SCP-CNB05 SFP-CNL06 SCP-CNL06 SFP-BVL10 STP-BVL10 SCP-BVL10 0.56" 14.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 30 RxP Rework Cartridges Compatible with: MFR-1110, MFR-1161, MFR-1351, MFR-2211, MFR-2241 Systems, MFR-H1-SC and MFR-H1-SC2 hand-pieces. All dimensions shown are in mm (inches) RXP REWORK CARTRIDGES BL AD E .36" 9.14mm .36" 0.5mm .87" .87" 22.1mm A TU N N EL A SL OT D D 15.6 (0.62) - - - RFP-DL1 RCP-DL1 5.18 (0.204) - 10.16 (0.40) - 3.22 (0.127) - Tunnel SOIC-14-16 RFP-DL3 RCP-DL3 6.86 (.270) 11.15 (0.44) 2.29 (.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 16:59 Page 31 TxP Tweezer Cartridges DxP Desoldering Tips TXP TWEEzER CARTRIDGES .55" 14mm BL AD E .03" 0.76mm .04" 1.0mm .03" 0.76mm .55" 14mm .079" 2.0mm .75" 19.1mm H EAVY D U TY .015" .38mm Compatible with: MFR-1140, MFR-2240, MFR2241 Systems and MFR-H4-TW hand-piece TFP-BLP1 TTP-BLP1 TCP-BLP1 TFP-BLP2 TTP-BLP2 TCP-BLP2 2.0mm x 14mm (.08" x .55") TFP-CNP1 TTP-CNP1 TCP-CNP1 Conical 0.4mm x 19.1mm (.015" x .75") A TFP-BLH40 TTP-BLH40 TCP-BLH40 6.
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EAP Cat v2 2013 Oct17_Layout 1 30/10/2013 17:00 Page 32 Convection Rework Overview SYSTEMS SERIES M A N U A L P F O S - 9 0 A N D 0 M M O D U L A R F R MRS-1100A Modular Rework System R S HANDHELD SERIES P R M - 1 1 0 T L L E - H E A T E R 32 D I G I T A L www.metcal.