ELECTRONICS BENCH TOOL SOLUTIONS HAND SOLDERING, DESOLDERING AND REWORK CONVECTION REWORK FUME EXTRACTION FLUID DISPENSING www.metcal.
HAND SOLDERING CONVECTION REW DELIVERING CORE TECHNOLOGICAL ADVANTAGES WITH BEST-IN-CLASS PERFORMANCE. CONTACT US NORTH AMERICA OK INTERNATIONAL, INC. 12151 MONARCH STREET GARDEN GROVE, CA 92841 TEL: 1-714-799-9910 FAX: 1-714-799-9533 INFO@OKINTERNATIONAL.COM EUROPE OK I NTERNATIONAL LTD . E AGLE C LOSE , C HANDLERS F ORD H AMPSHIRE , SO53 4NF, U.K. T EL : +44 (0) 23 8048 9100 FAX : +44 (0) 23 8048 9109 EUROPE @ OKINTERNATIONAL .
T R A I N I N G A D VA N TA G E - A P P L I C AT I O N A D VA N TA G E - P R O D U C T I V I T Y A D VA N TA G E WO R K FUME EXTR A C T I O N FLUID DISPENSING TABLE OF CONTENTS Hand Soldering, Desoldering and Rework..........2-29 MX-5200 Series ........................................................4-5 MX-500 Series..............................................................6 MX Series Hand-pieces & Accessories ....................7-8 New Solder Wire Feeder/Dual-Cartridge Handpiece........
Hand Soldering, Desoldering & P S - Single Port 9 0 PS-900 0 M F MFR-1100 Series R M - 1 U 1 L 0 0 Dual Port Switchable M F R MFR-1300 Series T PS-900 Tip Hand-Piece I F U - N 2 2 0 0 MFR-2200 Series C T I O MFR Hand-pieces SmartHeat Technology ® OK International is the original supplier of SmartHeat® Soldering Technology.
Rework Systems Overview M R F E Single Port Selectable R - W 1 O 3 0 MX-500 Series R Dual Port Simultaneous 0 K S Y S T E M S MX-5200 Series MX Hand-pieces SmartHeat® Soldering Technology = Variable Power / Fixed Temperature Self-regulating Tip Cartridge (see below) Tip Coil Ergonomic Hand-piece Connector Heater w SmartHeat® tips and cartridges sense the load and instantly deliver the right amount of heat directly to the solder joint.
MX-5200 Dual Simultaneous Soldering, Desoldering & Rework Systems The MX-5200 Soldering, Desoldering and Rework Series has the same increased power and process control as the MX-5000 Series, now with dualsimultaneous ports. For two users or single user with dual applications. The MX-5200 can be operated with two hand-pieces dynamically sharing the 80 watts output power based on demand adding even more application flexibility and speed. Fast time-to-recovery.
MX-5200 Dual Simultaneous Soldering, Desoldering & Rework Systems SYSTEMS CONFIGURATION PART NUMBER MX-5210 MX-5211 MX-5220 MX-5241 MX-5250 MX-5251 MX-PS5200 Power Supply MX-H1-AV a aa a a a a a a a a Hand-pieces MX-H2-UF MX-PTZ MX-DS1 TipSaver™ Workstands MX-W1AV a MX-W4PT MX-W5DS aa a a a a a a SYSTEMS WITH ONE HAND-PIECE MX-5210 Soldering and Rework System Configured with the Advanced™ Hand-piece.
MX-500 Dual Switchable Output Soldering, Desoldering & Rework Systems Metcal’s MX-500 Soldering and Rework System has been reimagined, adding features and a new look to a bench top icon. The system utilizes SmartHeat® Technology, where each cartridge is equipped with a selfregulating heater which ‘senses’ its own temperature and closely maintains its pre-set idle temperature for the life of the heater-tip.
MX Series Hand-pieces Soldering, Desoldering & Rework Systems The MX-500 AND MX-5200 Series offers users a choice of hand-pieces to meet the customer’s application needs. Each hand-piece has its own range of cartridges with many choices available for tip geometry and temperature.
MX Series Accessories MX-W1AV MX-W1CR MX-W4PT MX-W4CR MX-W5DS MX-W5CR WS1 WST AC-Y10 AC-YS3-P AC-BP AC-BRUSH MX-CP1 AC-CK2 Workstands and Accessories 1 2 3 4 5 7 MX-DCF1 MX-DCF1L MX-DCF1F AC-TC 8 AC-CB1-P AC-CB2-P MX-DSL2 MX-DSB MX-DLA MX-DMK1 MX-DAH4 MX-DSL1 MX-DVC1 MX-DAR1 Metcal TipSaver™ Workstand, for Metcal Advanced™ and UltraFine™ Hand-pieces Cradle for TipSaver™ Workstand, Advanced™ and UltraFine™ Hand-pieces, incl.
Solder Wire Feeder Metcal’s USF-1000 Solder Wire Feed System adds control and convenience to your soldering process. The digital controls, high performance, and its ability to handle multiple solder diameters provide repeatability and functionality to your process. The USF1000 pairs with Metcal’s SmartHeat® MX5200 or MX-500 Soldering and Rework Systems.
MX Series Specifications Soldering, Desoldering & Rework Systems MX-500 MX-5200 MX-5200 Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Input Line Frequency Rated Power Consumption Output Power 10 - 40°C 55°C 100 - 240 VAC, grounded circuit 50/60 Hz 125W Single mode: 80 Watts max. per channel * Dual Mode: 80 Watts shared dynamically * Output Frequency 13.56 MHz * Power Supply Dimensions w x d x h 12.1 cm (4.8") x 13.0 cm (5.1") x 23.5 cm (9.
STTC Soldering Cartridges STTC-525 STTC-025 STTC-125 STTC-825 .36" 9.1mm .04" 1.0mm .39" 9.9mm .06" 1.5mm .06" .47" 11.9mm 1.5mm .06" .47" 11.9mm 1.5mm .07" .39" 9.9mm 1.78mm .39" 9.9mm .07" 1.78mm .07" .39" 9.9mm 1.78mm .63" 16.0mm .07" 1.78mm .08" .19" 4.7mm 2.03mm 2.5mm .19" 4.8mm .12" .85" 21.6mm 3.0mm .15" 3.8mm .85" 21.6mm .04" 1.0mm .15" 3.8mm .04" .30" 7.6mm 1.0mm .20" 5.0mm STTC-037P STTC-137P STTC-837P .45" 11.4mm .20" 5.0mm .01" .25mm 0.
STTC Soldering Cartridges 0.4mm .58" 14.7mm .016" 0.4mm 0.4mm .016" .63" 16.0mm .18" 4.6mm .02" 0.5mm .19" .02" 4.8mm 0.5mm .02" 0.5mm .57" 14.5mm .60" 15.2mm .02" 0.5mm 0.04" 1.0mm .04" 0.25" 6.5mm .39" 9.9mm 1.0mm .04" 12 1.0mm .53" 13.
UFTC UltraFine Soldering Cartridges Compatible with: MX-500, MX-5000 and MX-5200 Systems and MX-H2-UF hand-piece C ON IC AL UFTC-7CN01 8 C H ISEL UFTC ULTRAFINE SOLDERING CARTRIDGES UFTC-6CH06 UFTC-7CH06 UFTC-6CN02 UFTC-7CN02 UFTC-6CHL06 UFTC-7CHL06 UFTC-7CNB02 UFTC-6CH08 UFTC-7CH08 UFTC-6CN04 UFTC-7CN04 UFTC-6CHL08 UFTC-7CHL08 UFTC-7CNL04 UFTC-6CH12 UFTC-7CH12 HOOF UFTC-6CNB04 UFTC-7CNB04 UFTC-6DRH408 UFTC-7DRH408 UFTC-7DRH412 7 = 700 Series for most standard applications 6 = 600 Series for
SMTC Rework Cartridges SLOT B Compatible with: MX-500, MX-5000 and MX-5200 Systems / MX-RM3E and MX-H1-AV hand-pieces All dimensions shown are in mm (inches) A SMTC-505 1.7 SMTC-005 (.068) SMTC-105 D A D B SMT TYPE 1.27 (.05) 2.5 (.10) SOT-23 TU N N EL SMTC REWORK CARTRIDGES SMTC-596 1.78 1.02 1.02 Chip 0402, SMTC-096 (.070) (.040) (.040) 0603 SMTC-196 SMTC-088 2.03 SMTC-188 (.080) B 1.52 1.27 (.60) (.050) Chip 0402, 0603, 0805 D 2.3 SMTC-501 1.8 1.3 Chip 0805 SMTC-001 (.090) (.070) (.
SMTC Rework Cartridges A2 D 8.38 2.54 (.330) (.100) B B2 8.38 8.38 (.330) (.330) SMT TYPE SQFP 48 (EIJA) SMTC-012 SMTC-112 10.16 (.400) 9.14 3.80 (.360) (.150) 10.16 9.14 (.400) (.360) PLCC 20 SMTC-0120 SMTC-1120 11.18 (.440) 11.18 2.54 (.440) (.100) 11.18 11.18 (.440) (.440) SQFP 64 (EIJA) SMTC-1159 12.19 (.480) 11.18 2.79 (.440) (.110) 13.21 12.19 (.520) (.480) TQFP 44 SMTC-116 12.70 (.500) 11.43 3.80 (.450) (.150) 15.24 13.97 (.600) (.550) PLCC 32 SMTC-1132 13.34 (.525) 12.32 2.
Dual and Hoof Cartridge Tips The success of conduction soldering depends upon the availability and controlled flow of thermal energy into the connection during two critical phases – flux activation and intermetallic bond formation. Higher thermal demand applications such as microwave shields, heavy block type housing and tabbing, preheat applications, BGA removal as an alternative to convection, cell phone shields, and industrial lugs and leads require additional thermal energy during these critical phases.
PTTC Tweezer Cartridges TATC Talon Cartridges PTTC TWEEzER CARTRIDGES C ON IC AL 0.90" 23mm Compatible with: MX-500, MX-5000, and MX-5200 Systems and MX-PTZ Precision Tweezers hand-piece PTTC-601 PTTC-701 PTTC-801 TATC TALON CARTRIDGES BLADE PTTC-602 PTTC-702 PTTC-802 PTTC-603 PTTC-703 PTTC-803 .02" 0.5mm .013" 0.35mm 0.28" 0.7mm 0.28" 0.7mm 0.28" 0.7mm 22° 22° 22° 22° PTTC-604 PTTC-704 PTTC-804 PTTC-605 PTTC-705 PTTC-805 PTTC-606 PTTC-706 PTTC-806 PTTC-607 PTTC-707 PTTC-807 TATC-601 .
STDC Desolder Cartridges STDC DESOLDER CARTRIDGES Standard C C 0.4" 0.400" 10.16mm 18 Long Reach Compatible with: MX-500 MX-5000 and MX-5200 Systems, MX-DS1 Desoldering hand-piece All dimensions shown are in mm (inches) A B C TYPE STDC-102 STDC-802 0.64 (.025) 1.40 (.055) 11.43 (.45) Standard STDC-103 STDC-803 0.76 (.029) 1.68 (.066) 11.17 (.44) Standard STDC-104 STDC-804 1.02 (.04) 1.78 (.07) 10.92 (.43) Standard STDC-105 STDC-805 1.27 (.05) 2.03 (.08) 10.66 (.
SSC Soldering Cartridges .43" 11mm .04" 1.0mm .06" .40" 10mm 1.5mm .40" 9.9mm .07" 1.78mm .39" 9.9mm .07" 1.78mm .63" 16mm .07" 1.78mm .07" 1.78mm .65" 16.5mm .39" 9.9mm .10" 2.5mm .30" 7.6mm .13" 3.3mm .12" 3.0mm .65" 16.5mm .21" 5.3mm BE VEL .40" 10mm 60° .07" 1.78mm .56" 14.2mm SSC-625A SSC-725A C ON IC AL 1.0mm SSC-671A SSC-771A .01" .25mm 0.51mm 0.51mm .45" 11.4mm .73" 18.5mm SSC-601A SSC-701A .60" 15.2mm .04" 1.
MFR-2200 Series Dual Output Simultaneous Soldering & Rework Systems The MFR-2200 Series features dual output capability allowing users to select operation of one handpiece or two hand-pieces simultaneously. The MFR-2200 Systems below offer a choice of three hand-pieces, however two additional handpieces including the desoldering option are also available as upgrade kits (see pages 22 & 25).
MFR-1100 Series Single Output Soldering & Rework Systems The MFR-1100 Single Output Series is designed to minimize your training investment, maximize application solutions and increase productivity. This Series is compact and versatile and can be used with either a soldering tip, cartridge or tweezers hand-piece. A shop air desoldering option is also available as an upgrade kit (see pages 22 & 25).
MFR-1100 & MFR-2200 Series Soldering & Rework Systems Key Features & Benefits w SmartHeat® Technology provides exceptional power for high thermal demand applications w Single or Dual simultaneous outputs allow for single or dual hand-piece use w Five hand-pieces available for increased application solutions for soldering, desoldering (upgrade kit) and rework on one system w Each hand-piece has a comprehensive range of cartridges or tips for maximum flexibility MFR-2200 and MFR-1100 series w Ergonomic
MFR-1150 Single Output Soldering & Desoldering Systems with Venturi The MFR-1150 Desolder System with Venturi Workstand provides a compact and easy shop air option. Key Features & Benefits w Venturi workstand w 2 in 1 Desolder hand-piece (Pistol or Pencil) w MFR-H5-DS & MFR-WSDSX are compatible for use with all MFR systems (available under MFR-UK5 upgrade kit) w Uses DxP desolder cartridges and replaceable coil assembly (MFR-HDCA) Part No.
MFR-1300 Dual Switchable Output Soldering & Desoldering Systems with Internal Air The MFR-1300 Desoldering and Rework System features a innovative desoldering hand-piece and a power supply with an internal pump providing 0.7 bar of vacuum suction force making through-hole desoldering easy.
Accessories and Spare Parts For MFR and PS Series 3 6 1 Hand-pieces and replacement coils Lead-Free Process Identification PS-H3 1 MFR-H1-SC2 WS2G WS1CG 3 PS-HC3 4 5 2 PS-CA3 MFR-H2-ST2 MFR-CA3 MFR-H4-TW 7 MFR-H6-SSC MFR-H5-DS MFR-HSREC MFR-HSRLR 8 10 9 11 2 4 5 6 7 8 Workstands WS1 WS2 WS2-NS MFR-WSPT Universal Auto Sleep Workstand Round Auto Sleep Workstand 9 Solder Workstand (PS-900) 10 Non Sleeper Precision Tweezer Workstand MFR-WSDSX 11 Venturi Workstand for Desolder Hand-piec
PS-900 Production Soldering The PS-900 provides power and exceptional SmartHeat® thermal control in a small benchtop footprint. Key Features & Benefits w SmartHeat® temperature control w Ergonomic, lightweight handle w Rugged cast aluminum housing w Added plating thickness to tips w Low cost, quick-change heater coil Part No.
PS-900 Production Soldering Technical Specifications Power Supply Ambient Operating Temperature Maximum Enclosure Temperature Input Line Voltage Power Consumption Input Line Frequency Output Power Output Frequency Power Cord (3-wire) Dimensions W x D x H 10 - 40°C 65°C 100 - 240 VAC 90 Watts max. 50/60 Hz * 60 Watts max.* 450 KHz 183 cm 18/3 SJT 80 x 160 x 115 mm (3.1" x 6.3" x 4.5") * RF SmartHeat Technology provides greater power. More details at www.metcal.
SxV Soldering Tips 0.04" 1.0mm .54" 13.7mm .04" 1.0mm 0.04" 1.0mm 0.43" 11.0mm 0.44" 11.3mm 0.06" 1.5mm .06" .528" 13.4mm 1.5mm 0.06" 1.5mm 0.48" 12.2mm .07" .528" 13.4mm 1.8mm 0.43" 11.0mm 0.08" 2.0mm .719" 18.3mm 0.094" 2.4mm .10" 28 2.5mm .528" 13.4mm SFV-CH10A STV-CH10A SCV-CH10A SFV-CH10AR STV-CH10AR SCV-CH10AR C H ISEL 0.719" 18.
SxV Soldering Tips CxV Blade Tips .53" 13.7mm C ON IC AL .02" 0.5mm 0.34" 8.5mm 0.02" 0.5mm 0.51" 13.0mm 0.02" 0.5mm 0.71" 18.0mm 0.04" 1.0mm .59" 15.0mm .04" 1.0mm 0.51" 13.0mm 0.04" 1.0mm 0.59" 15.0mm 0.056" 1.4mm 0.58"0.59" 14.6mm 15.0mm 0.54" 13.8mm 0.08" 2.0mm 0.58" 14.6mm .08" 2.03mm 0.54" 13.8mm K NIFE .08" 2.4mm 0.095" 2.03mm 2.4mm 0.095" 0.20" 0.20"5.0mm 45° 5.0mm 45° 2mm 0.079" 2.4mm .095" 15.1mm 0.60" 15.1mm 0.60" 2.4mm .095" 5.0mm .20" 1mm 0.039" 5.0mm .
PHT Soldering Tips PHT-750325 PHT-650325 .394" 10.0mm .06" 1.5mm .06" .472" 12.0mm 1.5mm .06" .472" 12.0mm .394" 10.0mm 1.5mm .07" 1.78mm .394" 10.0mm .10" 2.5mm .12" CONICAL 3.0mm .65" 16.5mm .315" 8.0mm .197" 5.0mm .59" 15.0mm .01" 0.25mm 0.4mm .016" .63" 16.0mm .39" 10.0mm .02" 0.5mm .02" 0.5mm 10.0mm .394" 0.5mm .02" 30 15.0mm .59" 1.0mm .04" 1.0mm 15.0mm .590" .04" 16.65mm .656" .04" PHT-754667 PHT-654667 60˚ 2.0mm 17.0mm .67" PHT-754687 PHT-654687 60˚ 3.
SxP Soldering & Rework Cartridges 0.474" 12.04mm 0.06" 1.5mm 0.08" 0.4" 10.0mm 2.0mm .632" 16.04mm 0.08" 2.0mm 0.1" 2.5mm .394" 10mm 0.12" 3.0mm 0.43" 11.0mm 0.14" 3.5mm 0.43" 11.0mm HOOF 0.2" 5mm 0.3" 7.6mm C ON IC AL 0.39" 10mm 0.06" 1.5mm SFP-CH15 STP-CH15 SCP-CH15 SFP-CHB15 STP-CHB15 SCP-CHB15 SFP-CH20 STP-CH20 SCP-CH20 SFP-CHL20 STP-CHL20 SCP-CHL20 SFP-CH25 STP-CH25 SCP-CH25 SFP-CH30 STP-CH30 SCP-CH30 SFP-CH35 STP-CH35 SCP-CH35 SFP-CH50 STP-CH50 SCP-CH50 0.016" 0.
RxP Rework Cartridges Compatible with: MFR-1110, MFR-1161, MFR-1351, MFR-2211, MFR-2241 Systems, MFR-H1-SC and MFR-H1-SC2 hand-pieces. All dimensions shown are in mm (inches) RXP REWORK CARTRIDGES BLAD E .36" 9.14mm .36" 9.14mm .02" .02" 0.5mm .87" .87" 22.1mm A TUNNEL 22.1mm A B B D D QUAD B2 A A2 32 - - - - - 10.16 (0.40) 3.22 (0.127) Tunnel SOIC-14-16 RFP-DL3 RCP-DL3 6.86 (.270) 11.15 (0.44) 2.29 (.09) Tunnel SOIC-16 3.48 (.137) 1.63 (.064) 5.18 (0.204) 2.34 (.
TxP Tweezer Cartridges DxP Desoldering Tips TXP TWEEzER CARTRIDGES .55" 14mm BLAD E .03" 0.76mm .04" 1.0mm .03" 0.76mm .55" 14mm .079" 2.0mm .75" 19.1mm HEAVY DUTY .015" .38mm Compatible with: MFR-1140, MFR-2240, MFR2241 Systems and MFR-H4-TW hand-piece TFP-BLP1 TTP-BLP1 TCP-BLP1 TFP-BLP2 TTP-BLP2 TCP-BLP2 2.0mm x 14mm (.08" x .55") TFP-CNP1 TTP-CNP1 TCP-CNP1 Conical 0.4mm x 19.1mm (.015" x .75") A TFP-BLH40 TTP-BLH40 TCP-BLH40 6.35mm (.25") TFP-BLH60 TTP-BLH60 TCP-BLH60 20.5mm (.
Convection Rework Overview SYSTEMS SERIES P S - 9 M O D U L A R 0 0 M F R S Y S T E M S - 1 1 MRS-1200 SRS Scorpion Rework System HANDHELD SERIES P R F E O - R H E 0 M A T D I G I T A L www.metcal.
Convection Rework Overview M F R - 1 3 0 S E M I - A U T O M AT E D S Y S T E M S 0 APR-2000-SCS Scarab Site Cleaning System T O C L A R G E O N V E C HCT-1000 Programmable Convection Tool APR-5000-XLS Rework Systems B T I O O N NEW HCT2-120 Hot Air Pencil D I G I T A L www.metcal.
Scorpion Rework System The Scorpion Advanced Package Rework System ensures both accurate component placement and custom tailored reflow profiles in one user friendly, single platform rework system. The challenges of array package rework, and the inability to easily inspect placement accuracy, call for a solution that allows for simultaneous viewing of Printed Circuit Board pads and component balls for accurate placement.
Scorpion Rework System Hardware Features l l l l l l l l l l l l l Desktop sized 2800W dual zone preheater with 550W top heater Single phase 208-240VAC, 50/60Hz, 13A Modular design allows customers to customize the unit to meet their needs A 343mm (13.
Scorpion Rework System Upgrade Kits APR-SRS-UK1 Precision Placement Head For placement accuracy to 0.0015” (.038mm) Also included with kit: UBS-SRS Under Board Support PNZ-07 Vacuum Pick-Up Nozzle, 0.7mm O/D PNZ-24 Vacuum Pick-Up Nozzle, 2.4mm O/D PNZ-60 Vacuum Pick-Up Nozzle, 0.
Scorpion Rework System Accessories Included with APR-1100-SRS and APR-1200-SRS FSL-SRS-3 FSS-SRS-3 AC-TC-40-36 VNZ-ORINGK Long spring PCB Finger 3mm (Pack 3) Short spring PCB Finger 3mm (Pack 3) Thermocouple, 40 Gauge (qty 3) O-Ring Kit (assortment, qty 5 for each of the 4 sizes) SRS-OVK Optical Verification Kit VNZ-05 Vacuum Pick-Up Nozzle, 5mm, Reflow Head VNZ-12 VNZ-08 VNZ-01 AC-RP Vacuum Pick-Up Nozzle,12mm, Reflow Head Vacuum Pick-Up Nozzle, 8mm, Reflow Head Vacuum Pick-Up Nozzle, 1mm, R
APR-5000-XL/XLS Advanced Package Rework System The APR-5000-XL Advanced Package Rework System provides board capability with small board precision. This system performs precise, cost effective rework of the widest range of PCBs and component types, from large boards up to 24.5" x 24.5" (622mm x 622mm) to components down to 0.020" x 0.010" (0.5mm x 0.25mm).
Accessories Component Stenciling Templates Metcal has designed a unique tool, Component Stenciling Templates, for printing on the underside of components. This easy procedure is designed for use on PBGA, CBGA, CSP balled devices as well as Land Grid Array (LGA) components. This is an ideal process for small components and situations where traditional stencil access is limited by the close proximity of adjacent components.
Nozzles Tips & Rubber Tips Placement Nozzle Tips The new Precision Nozzles (PNZ) are for use with the Scorpion Precision Placement Head. These stainless steel nozzles are precision machined to ensure a secure vacuum connection with a variety of surface mount components Part No. DESCRIPTION COMPONENTS PNZ-05 Nozzle with taper (0.018”) 0402, 0603, 0805, 1206 PNZ-001 Nozzle (0.03mm Ceramic) PNZ-03 PNZ-07 0201, 0402 Nozzle (0.028”) PNZ-07C 0402, 0805, 1206 Nozzle ESD Compliant (0.
Nozzles & Kits Part No.
APR-5000-XL/XLS Part Numbers Part No. APR-5000-XLS-ML APR-5000-XL-ML SYSTEMS DESCRIPTION 200-240 VAC Advanced Package Rework System with Split Vision 200-240 VAC Advanced Package Rework System Systems will be configured with desktop PC and monitor.
Technical Specifications -- Input Voltage Power Consumption: System Total Pre-Heater: Inner Zone Outer Zone Reflow Heater Temperature Control Type Maximum Source Temperature: Reflow Head Pre-Heater Airflow Control Supply Nitrogen Input Component Handling / Reflow Nozzles Maximum Size Minimum Size Maximum Weight PCB Handling Capability Standard Rework Area Head Adjustment Aligned inner preheater and reflow heater Maximum Thickness Vision Maximum Field of View Optional Split Field (APR-5000-XLS) System D
Scarab Site Cleaning System The cost and complexity of today’s electronic assemblies are forcing manufacturers to reexamine the tools and techniques in operation today. Contactless cleaning of component pads prior to component replacement is a growing need in the industry. The Scarab Site Cleaning System ensures accurate and repeatable cleaning of the component pad in one user friendly, single system.
Scarab Site Cleaning System The standalone Scarab Site Cleaning System allows you to add site cleaning capability to your operation without the investment of replacing your current component rework system.
MRS-1100A Modular Rework System Key Features & Benefits 3 1 2 4 The MRS-1100A Modular Rework System is an integrated convection rework system for the removal and reflow of BGA/CSP and SMT components. The MRS-1100A is comprised of a convection tool, a preheater, an adjustable tool holder, and a free-standing board holder to create a manually assisted rework system. A series of nozzles, targeting a variety of applications round out the product offering for this system.
HCT-1000 Programmable Handheld Convection Tool The HCT-1000 is a fully Programmable Hand Held Convection Tool offering fast and easy removal and placement of SMT components. The HCT-1000 stands out as a versatile convection rework tool. It can be used on its own or as part of the MRS-1100A Modular Rework System for more complex applications. The system comes equipped with a 5mm nozzle and nozzle adapter. In addition, a wide range of nozzles are available.
HCT-1000 Programmable Handheld Convection Tool HN Series Nozzles A series of 14 Nozzles are available for use with the MRS-1000 / HCT-1000. The nozzles fit applications reworking components of all sizes from (including, but not limited to) BGAs, QFPs, LGAs, PLCC and SOIC. A custom nozzle program is also available. Nozzle Measurement and Selection The nozzle part number (the digits after the “B”) represents the size of the component.
PCT-1000 Programmable Preheater The PCT-1000 is a fully Programmable Preheater offering more heat capacity for soldering with lower temperatures for faster and higher quality results. The PCT-1000 provides users exceptional ability to increase heat capacity with highly controlled thermal output. The PCT-1000 can be used as a stand alone unit or as part of the MRS-1100A Modular Rework System.
PCT-100 Focused Convection Preheater The PCT-100 is a focused convection preheater that is designed to provide extra heat capacity for demanding applications. Unlike conventional preheaters, the PCT-100 Focused Convection Preheater directly targets the underside of the PCB providing a substantial thermal boost for lead-free processes.
Adjustable Tool Holder & Board Holders ATH-1100A Adjustable Tool Holder w Designed to work with the HCT-1000 or as part of the MRS-1100A System. w Uses the Advanced Head Assembly which features 4” of Z axis adjustment, ½” fine adjustment of the X & Y axis as well as 30° θ adjustment. w Features locking hand-piece retainer, Z axis stop and mounting configurations for stand-alone operation or integrated as part of the MRS-1100A.
HCT-900 Handheld Convection Tool The HCT-900 Hand Held Convection Tool offers a low cost, versatile rework solution for a wide variety of production and rework application challenges: w Rework a wide range of simple and complex SMT components w Rework pin in-hole devices such as sockets and connectors w Remove solder shorts and splashes by using it with solder braid and flux w Plastic applications such as applying shrink wrap to components Key Features & Benefits w Versatile Hot Air Tool for soldering an
HCT-900 Handheld Convection Tool Nozzle Selection The HCT-900 is supplied with a standard single jet H-D50 (0.2", 5.0mm) nozzle. In addition, two rework nozzle kits, predefined for specific applications, are available, as well as a full selection of nozzles. NzKT-1 NzKT-2 Nozzle Kit for Chip Resistors, SOIC & TSOP Packages. Includes (one each): • H-D25 • H-SL16 • H-SL28 • H-SOJ40 • H-TS48 Nozzle Kit for PLCC, QFP & BQFP packages.
HCT2-120 Digital Hot Air Pencil The HCT2-120 Hot Air Pencil is the latest addition to Metcal’s offering of convection rework tools. This digital handheld convection tool is ideally suited for light rework applications, which use smaller components and integrated circuits. As component miniaturization continues (i.e. 01005 components) the ergonomics of a pencil allow a user more freedom to access and rework components on the board without affecting adjacent parts.
HCT2-120 Digital Hot Air Pencil Applications The HCT2-120 was developed for very small surface mount component sizes (1206’s and smaller) and low board densities. For denser PCBA’s or applications with heavy copper planes; boards >4 layers; or components larger than 5mm2, use of a Metcal preheater (see pages 51 and 52) may be necessary. Part No. HCT2-120 Includes: HCT-HTR120 HN-120KIT-6 HCT-WS120 AC-CP2 Description Digital Hot Air Pencil 1 2 3 120W Easy Change Heater Pack of 6 nozzles (1.5mm, 2.
Portable Fume Extraction Systems BVX-100 Benchtop Single User Arm/Plenum System BVX-200 Two Stations Portable Filter Unit w Portable, single user unit w Quiet brushless motor w Quiet unit w No external ducting or compressor needed w Complete portability, placed under or next to the bench-top w Powerful 85m3/hr-airflow rate w Unit easily fits on and under any workbench w Innovative adaptor transforms the plenum into an arm w Immediate extraction of fumes, particles and vapors w Two filtration confi
Multi-function Extraction Systems MFX-2200C Particle Fume Extraction System The multi-user MFX-2200C Fume Extraction System provides the ultimate performance in a compact size that easily fits under most workbenches. It is ideal for removing solder fumes and filtering laser fumes. Key Features & Benefits Excellent air flow performance Large, pleated pre-filter HEPA filter rating of 99.97% at 0.
Omniflex & BVX Arms The Omniflex Arms (Ø63mm) are designed for higher airflow rates and effective fume capture from greater distances. A unique ball/socket design provides an unmatched flexibility in maneouvring and positioning. The arms can be adjusted in working length or radius, simply by adding or removing Omniflex components. ESD conformance is ensured through the use of fully conductive material. Key Features & Benefits w 140m3/h (85cfm) air flow rating (varies with nozzle) w 63mm (2.
Tip Extraction BTX-208 Portable Tip Extraction Unit Key Features & Benefits w High performance extraction directly from the tip of any iron AC-FX1 w Easy extraction network configuration for up to 8 benches w Complete portability. Designed for under-bench installation w Main filter has a HEPA efficiency of 99.97% at 0.
DX-250 / 350 Digital Dispensers DX-250 Series Digital Dispenser The DX-250 Series is a high performance Digital Dispenser. Complete with a range of accessories, the micro-air dispensing system unites affordability with high accuracy and repeatability for exceptional results. These user friendly fluid dispensing systems include a digital timer with a rotary control time knob for easy setup and a vacuum suck-back control for all viscosities of fluids.
Dispensing Tips Gauge 14 15 18 20 21 22 23 25 27 30 32 34 TE Tips Series w Stainless-steel cannula with a double Helix polypropylene hub w Burr-free and electro-polished cannula for unobstructed and consistent material flow w Silicone and chloride free w Sold in packs of 50 1/4" (6.35mm) 918025-TE 920025-TE 921025-TE 922025-TE 923025-TE 925025-TE 927025-TE 930025-TE 932025-TE 934025-TE 1/2" (12.
Dispensing Consumables End Caps w Designed to seal large end of the syringe barrel w Ensure no contaminants come in contact with material during storage w Made from polyethylene w Available in packs of 50 Size 3cc 5cc 10cc 30/55cc End Cap 903-ECB 905-ECB 910-ECB 93055-ECB w Wiper Pistons provide a seal for low to medium viscosity fluids w Straight Wall Pistons for reduced stringing with medium to high viscosity fluids w Both styles of pistons are made from polyethylene w Sold in packs of 50 3cc 5cc 10c
Foot Valve Dispenser & Accessories 924-DFV Series Foot Valve Dispenser The 924-DFV Series Foot Valve Dispenser offers increased production combined with dispenser economy. Floor mounted, they have a built in pressure regulator, pressure gauge and a unique fast-dump, three-way air valve. Output rate and shot size are operator controlled. The 924-DFV is the ideal basic dispensing unit for most general applications of adhesives, sealants, coatings and compounds.
2016 C ATA L O G I S S U E BRO-MET-16 Metcal is a brand of www.metcal.com www.okinternational.
