EWM HIGHTEC WELDING GmbH Dr.-Günter- Henle- Straße 8; D-56271 Mündersbach, Germany Phone: +49 (0)2680.181-0; Fax: +49 (0)2680.181-244 Internet: www.ewm.de ; E-mail: info@ewm.de GB Operating instructions WEGA MIG 250 - 600 WEGA MIG 250 - 600 PROGRAM for standard MIG/MAG welding. WEGA MIG 250, MIG 250 PROGRAM WEGA MIG 330, MIG 330 PROGRAM WEGA MIG 400, MIG 400 PROGRAM WEGA MIG 400 E WEGA MIG 500, MIG 500 PROGRAM WEGA MIG 600, MIG 600 PROGRAM These operating instructions must be read before commissioning.
EG - Konformitätserklärung t n e ! i m e u b k t o ä d r l e a n G i g i m e Or d e j t g e i l EU - conformity declaration Déclaration de Conformité de U.E. Name des Herstellers: Name of manufacturer: Nom du fabricant: EWM HIGHTEC WELDING GmbH (nachfolgend EWM genannt) (In the following called EWM) (nommé par la suite EWM) Anschrift des Herstellers: Address of manufacturer: Adresse du fabricant: Dr.- Günter - Henle - Straße 8 D - 56271 Mündersbach – Germany info@ewm.
Table of contents Page Safety instructions.............................................................................................................................. S/1 For your safety............................................................................................................................ S/1 Transportation and installation ................................................................................................... S/4 Notes on the use of these operating instructions ........
Table of contents 4 Page Description of controls M200, M210 ....................................................................................... 4/1 4.1 4.2 4.3 4.4 4.5 4.6 4.7. 4.8 4.9 Definition of MIG/MAG welding tasks .............................................................................. 4/1 4.1.1 MIG/MAG welding task selection and operating point adjustment (without option M210 / program operating mode, one-dial operation)................... 4/2 4.1.
Table of contents Page 5 WEGA M200 + M210 PROGRAM quick start – the fastest way to weld............................... 5/1 6 Commissioning......................................................................................................................... 6/1 6.1 Areas of application.......................................................................................................... 6/1 6.1.1 Proper usage.........................................................................................
Safety instructions For Your Safety Observe accident prevention regulations. Ignoring the following safety procedures can be fatal. Designed use This machine is manufactured according to the current state of the art and current regulations and standards. It is to be operated only for the designed use (see Chap. Commissioning/Area of application).
Safety instructions Smoke and gases can lead to breathing difficulties and poisoning. · Do not breathe in smoke and gases. · Ensure that there is sufficient fresh air. · Keep solvent vapours away from the arc radiation area. Chlorinated hydrocarbon fumes can be converted into poisonous phosgene by ultraviolet radiation. Workpiece, flying sparks and droplets are hot · Keep children and animals well away from the working area. Their behaviour is unpredictable.
Safety instructions Interference by electrical and electromagnetic fields is possible e.g. from the welding machine or from the high-voltage pulses of the ignition unit. · As laid down in Electromagnetic Compatibility Standard EN 50199, the machines are intended for use in industrial areas; if they are operated e.g. in residential environments problems can occur in ensuring electromagnetic compatibility.
Safety instructions Safety rules for crane transport Carefully observe the accident prevention regulations VBG 9, VBG 9a and VGB 15. mi nd .1 m · Lift with the crane at all 4 eye bolts simultaneously (as depicted in Fig. 1). · Ensure an even distribution of the load to all four ropes and maintain an angle of at least 60° of the suspension ropes (see Fig. 2). mind. 60° Use only ring chains or suspension ropes of equal Fig. 1: Fig. 2: length (at least 1 m).
Safety instructions Notes on the use of these operating instructions These operating instructions are arranged in chapters. To help you find your way around more quickly, in the margins you will occasionally see, in addition to sub-headings, icons referring to particularly important passages of text which are graded as follows depending on their importance: (Note): Applies to technical peculiarities which must be observed by the user.
1 Technical data 1.1 WEGA series WEGA series MIG 250 MIG 330 MIG 400 MIG 500 MIG 600 Setting range for welding current 30-250 A 30-330 A 50-400 A 50-500 A 50-600 A MIG welding voltage 15-26.5 V 15.5-30.5 V 16.5-34 V 16.5-39 V 16.
1 Technical data 1.2 WEGA DRIVE 4 WF case WEGA DRIVE 4 Supply voltage 42VAC Wire feed speed 1m/min - 20m/min Standard wire-feed roller fitting for steel 1.0mm +1.2mm Ambient temperature -10°C to +40°C Euro central connection Yes Drive 4 rollers Protection classification IP 23 Dimensions (L x W x H) / mm 680 x 460 x 265 Weight without accessories, incl. 1.5m intermediate tube package approx.
2 Description of the system components 2.
V1 U1 X1 W1 2 Description of the system components 2.2 The welding current sources 2.2.1 WEGA 250 - 600 welding machine range (front view) I1 A1 B1 A1 J1 C1 K1 L1 D1 M1 N1 O1 P1 E1 In machine Z1 F1 G1 H1 R1 Fig. 2/1; W1 X1 U1 V1 Front view (compact design) Y1 Fig. 2/1.1 S1 A1 B1 L1 O1 T1 P1 N1 A1 J1 A1 C1 K1 M1 D1 Q1 E1 F1 Z1 G1 H1 R1 Fig.
2 Description of the system components 1 2 Option 12 11 1 2 3 4 10 9 8 6 A1 Carrying handles B1 "PROGRAM" M200 control (fig. 2/2) or M100 (fig. 2/1) C1 Main switch, machine on/off D1 Step switch for coarse setting of welding voltage (M100) or power (M200) (2 steps for WEGA MIG 250-400, 3 steps for WEGA MIG 500 - 600) E1 "-" welding current socket, workpiece connection CO2 choke tap (hard) (see also chap. 2.2.
2 Description of the system components 2.2.2 WEGA 250 - 600 welding machine range (rear view) A2 E2 F2 B2 C2 G2 H2 D2 I2 J2 K2 Fig. 2/3; Rear view (compact design) A2 L2 C2 E2 B2 G2 M2 P2 N2 H2 Q2 D2 O2 I2 J2 K2 Fig.
2 Description of the system components 2.2.3 WEGA 400 MIG E with electronic choke (front view) A2 Lifting lugs B2 Excess voltage release, fan/water pump (230V / 2.
2 Description of the system components 2.2.3 WEGA 400 MIG E with electronic choke (front view) A3 B3 Fig.
2 Description of the system components 2.3 Controls 2.3.1 “PROGRAM” M200 control Fig.
2 Description of the system components 0 1 4 6 2 10 Rotary dial for the infinite adjustment of: 2 4 15 5 8 -10 6 8 1 20 +10 • Wire feed speed correction m/min • Wire feed speed 1 - 20 m/min (Selector switch 2 6 in manual position) Signal light: Switchover recommendation at excessive welding speed pre-selection "Turn selector switch left" (or error message, see 4.
2 Description of the system components 2.3.2 M100 control 6 1 8 10 12 3 14 4 16 2 18 0 m/min 20 2 1 4 1 0.5 0.5 1.5 0sec 2sec 0sec 2sec t t Fig.: 2/7 1.5 M100 control panel "Wire-feed speed" rotary dial 1 for infinitely variable setting of wire-feed speed (1 - 20m/min) 2 1 Rotary dial for "spot and interval times" 0.5 1.
2 Description of the system components 2.4 Voltmeter / ammeter displays 2.4.1 M210: digital V / A meter with preset and hold function (optional for M200) Fig.
2 Description of the system components 2.4.2 M110: digital V / A meter with hold function (optional for M100 and M200) Fig. 2/9; Control panel of M110 digital voltage and power display 2.
3 Description of M100 / M110 control 3.1 Description of M100 control Fig. 3/1: M100 control 3.1.1 Adjusting the operating point The M100 MIG/MAG control is operated according to a two-dial principle, i.e. to pre-select the working point, the operator simply pre-sets the wire feed speed on the control and the welding voltage on the step switches to the diameter of the chosen material and wire electrodes.
3 Description of M100 / M110 control 3.1.2 Selecting the operating mode 3.1.3 Operating mode changeover switch The operating mode can be adjusted to the relevant welding task Non-latched setting e.g.: tacking, short welding seams Latched setting e.g.: long welding seams Spot setting e.g.: spot-welding Interval setting e.g.
3 Description of M100 / M110 control 3.3 Setting other welding parameters The welding machine and WF case (Fig. 3/2) contain controls to set the following welding parameters. Fig. 3/2 3.3.1 Setting options in the welding machine or WF case Wire burn-back Trimmer wire burn-back infinitely adjustable: 0 - 250 ms 3.3.2 Gas post-flow time Trimmer gas post-flow time infinitely adjustable: 0.2 - 10s 3.3.
3 Description of M100 / M110 control 3.4 Function sequence in operating modes 3.4.1 Explanation of signs and functions Table : Symbol Meaning Press torch trigger Release torch trigger Shielding gas flowing I Welding power Wire electrode is being discharged Wire creep The wire electrode does not reach the workpiece at full speed. This facilitates reliable, spatter-free ignition. Wire burn-back Advantage: Prevents fusing of the wire electrode into the weld pool.
3 Description of M100 / M110 control 3.4.2 Non-latched MIG function sequence 1. 2. t I t t Fig. 3/3 Non-latched MIG 1st step Press and hold torch trigger • Shielding gas is expelled • Wire-feed motor runs at "creep-start speed". • Arc ignites after the wire electrode makes contact with the workpiece, welding current flows. • Changeover to pre-selected WF speed. 2nd step Release torch trigger • WF motor stops. • Arc is extinguished after the set wire burn-back time elapses.
3 Description of M100 / M110 control 3.4.3 Latched MIG function sequence 1. 2. 3. 4. t I t t Fig. 3/4 Latched MIG 1st and 2nd step Press and release torch trigger • Shielding gas is expelled • Wire feed motor runs at “creep speed”. • Arc ignites after the wire electrode makes contact with the workpiece, welding current flows. • Changeover to pre-selected WF speed. 3rd and 4th step Press and release torch trigger • WF motor stops. • Arc is extinguished after the set wire burn-back time elapses.
3 Description of M100 / M110 control 3.4.4 MIG spot-welding function sequence t I t t Fig. 3/5 MIG spots Start spot welding Press and hold torch trigger • Shielding gas is expelled • Wire feed motor runs at “creep speed”. • Arc ignites after the wire electrode makes contact with the workpiece, welding current flows. • Changeover to pre-selected WF speed. • Wire-feed motor stops after the selected spotting time expires. • Arc is extinguished after the set wire burn-back time elapses.
3 Description of M100 / M110 control 3.4.5 MIG interval function sequence t I t t Fig. 3/6 MIG interval Start interval welding Press and hold torch trigger • Shielding gas is expelled • Wire feed motor runs at “creep speed”. • Arc ignites after the wire electrode makes contact with the workpiece, welding current flows. • • Wire-feed motor stops after set pulse time expires. • Arc is extinguished after the set wire burn-back time elapses.
4 Description of control M200 / M210 (optional) 4.1 Definition of MIG/MAG welding tasks Fig. 4/1: M200 control The microprocessor-controlled MIG/MAG “PROGRAM” M200 control works on the principle of onedial operation, i.e.: To specify the operating point, the user simply specifies • the gas type, • the material type and the wire electrode diameter and • the welding speed using the step switch .
4 Description of control M200 / M210 (optional) 4.1.
4 Description of control M200 / M210 (optional) 4.1.2 MIG/MAG welding task selection and operating point setting (without option M210 / Program, manual operating mode, two-dial operation) The control M200 can be used to weld in two-dial operation as with standard MIG/MAG welding machines. 12 11 1 2 3 4 10 9 8 6 5 0 4 6 2 10 2 4 15 5 8 -10 6 Wire electrode diameter/ material type changeover switch Changeover switch to the "manual" two-dial operation position.
4 Description of control M200 / M210 (optional) 4.3.2 Settings for the electronic choke (WEGA 400 MIG E only) 4.4 Setting the electronic choke using switches (chap. 2, fig. 2/5; A3) Depending on the shielding gas, there is a selection of 3 choke settings: Switch position 1 "Hard" choke connection e.g. for welding with CO2 Switch position 2 "Medium hard" choke connection e.g. for welding with mixed gases Switch position 3 "Medium soft" choke connection e.g.
4 4.4.2.3 Description of control M200 / M210 (optional) Short-circuit in any welding operation (remote ignition) Both LEDs lit with short, fast flashes. The machine can, however weld normally. (The values from the previous welding operations are used.) The LEDs go out as soon as the torch trigger is pressed. 4.5 Wire feed speed correction 4.5.
4 Description of control M200 / M210 (optional) 4.6 M210 (optional): digital V / A meter with hold and preset function Fig.: 4/2 M210 control panel (optional) The M 210 control is used to display welding parameters • before the welding process and • during and • after welding. The welding parameters are displayed on two 7-segment displays: Red display: Welding current. Green display: Welding voltage, material thickness, WF speed or WF motor current as per switch position (see 4.6.1).
4 Description of control M200 / M210 (optional) 4.6.1 Operating point setting before welding with option M210 Prerequisites for the test: Torch trigger not pressed, no error message on the display, no shortcircuit on the torch. With the test key button on, there will be open circuit voltage on the wire electrode or torch. Wire electrode must not come into contact with the workpiece! Test switch 4.6.1.1 4.6.1.
4 Description of control M200 / M210 (optional) 4.6.2 Welding data display during welding process (actual values) 4.6.2.1 Welding current – actual value Red display 4.6.2.2 Digital welding current display Welding voltage – actual value Changeover Switch position: V switch Green Digital welding voltage display display 4.6.2.3 Wire feed speed – actual value Changeover switch Green display 4.6.2.
4 Description of control M200 / M210 (optional) 4.6.3 Welding data display (actual values) after welding “Hold function” Signal light on 4.6.3.1 Welding current – actual value Red display 4.6.3.2 Green display Green display V Digital welding voltage display Switch position: Digital display of wire feed speed Wire feed motor armature current – actual value Changeover switch Green display 4.6.4 Switch position: Wire feed speed – actual value Changeover switch 4.6.3.
4 Description of control M200 / M210 (optional) 4.6.5 Error messages on M210 display unit 4.6.5.1 Short-circuit fault in welding torch / workpiece Signal light Short-circuit between wire electrode (or gas nozzle) and workpiece 4.6.5.2 General error messages Via error message shown on the display Message on the display Possible cause Fault elimination • Error situation as under 4.6.5.1 • Lift welding torch from the workpiece Error message e.g.
4 Description of control M200 / M210 (optional) 4.8 Other functions In the welding machine (fig. 4/3), or with the decompact version in the WF case, there are control elements for setting the following welding parameters. Fig. 4/3; 4.8.1 Setting options in the welding machine Wire burn-back Trimmer wire burn-back time 0% -100% 4.8.2 +100% The optimum time is specified automatically according to the WF speed and selected welding parameters (0%), but can be changed on the trimmer by approx.
4 Description of control M200 / M210 (optional) 4.8.3 No-power gas test Key button for gas test 4.8.4 Inching the wire electrode Key button for no-power inching 4.8.5 This ensures a high standard of safety for the welder by preventing accidental ignition of the arc. With the current off, the wire electrode can be inched into the tube package without releasing gas. Wire creep Fig.
4 Description of control M200 / M210 (optional) 4.8.6 Gas pre-flows The optimum gas pre-flow time is always specified automatically according to the material and gas types selected. 4.8.7 Ignition control The ignition process is monitored and optimised according to the conditions. This provides constant, reproducible ignition results for all kinds of different applications. 4.8.8 Automatic shut-off The automatic shut-off function is used to prevent accidents.
4 Description of control M200 / M210 (optional) 4.9 Function sequence in operating modes 4.9.1 Explanation of signs and functions Table : Symbol Meaning Press torch trigger Release torch trigger Shielding gas flowing I Welding power Wire electrode is being discharged Wire creep The wire electrode does not reach the workpiece at full speed. This facilitates reliable, spatter-free ignition. Wire burn-back Advantage: Prevents fusing of the wire electrode in the weld pool.
4 Description of control M200 / M210 (optional) 4.9.2 Non-latched MIG function sequence 1. 2. t I PA t t Fig. 4/5; Non-latched MIG 1st step Press and hold torch trigger • Shielding gas is expelled (gas pre-flows). • Wire-feed motor runs at "creep-start speed". • Arc ignites after the wire electrode makes contact with the workpiece, welding current flows. • Changeover to pre-selected WF speed. 2nd step Release torch trigger • WF motor stops.
4 Description of control M200 / M210 (optional) 4.9.3 Latched MIG function sequence 1. 2. 3. 4. t I PA t t Fig. 4/6; Latched MIG 1st step Press torch trigger and hold down (until the arc ignites) • Shielding gas is expelled (gas pre-flows). • Wire feed motor runs at “creep speed”. • Arc ignites after the wire electrode makes contact with the workpiece, welding current flows. • Changeover to pre-selected WF speed. 2nd step Release torch trigger If welding is interrupted for more than 3 sec.
4 Description of control M200 / M210 (optional) 4.9.4 MIG spot-welding function sequence t I t t Fig. 4/7; MIG spots Spot-welding starts Torch trigger is operated and held • Shielding gas is expelled (gas pre-flows). • Wire feed motor runs at “creep speed”. • Arc ignites after the wire electrode makes contact with the workpiece, welding current flows. • Changeover to pre-selected WF speed. • Wire-feed motor stops after the selected spotting time expires.
5 Quick start for WEGA M200 + M210 PROGRAM Setting the welding task (Program one-dial operation) According to the welding task: Type of gas Adjusting the gas type Wire electrode diameter / material type Set switch to material type with relevant electrode diameter Welding speed with coarse and fine steps Setting the welding speed with coarse and fine steps Operating mode switch Setting the operating modes Non-latched setting Latched setting spot-welding 0 4 6 2 10 2 4 15 5 8 -10 6 8 1 20
5 Quick start for WEGA M200 + M210 PROGRAM Operating point setting before welding with M210 (optional) Caution: With the test key button on, there will be open circuit voltage on the wire electrode or torch.
6 Commissioning 6.1 Range of applications: • MIG/MAG welding (only in combination with an additional wire feed unit) for steel-CrNi ∅ 0.8mm to 1.6mm, aluminium ∅ 1.0mm to 1.6mm and cored wires ∅ 0.9mm to 1.2mm. 6.1.1 Proper usage These welding machines are only suitable for MIG/MAG welding. Any other use is regarded as "improper" and no liability is assumed for any damage arising therefrom.
6 Commissioning 6.4 Cooling the welding machine To obtain an optimal duty cycle from the power components, the following precautions should be observed: • Ensure that the working area is adequately ventilated, • Do not obstruct the air inlets and outlets of the machine, • Metal parts, dust or other foreign bodies must be kept out of the machine. 6.4.1 Temperature-controlled water pump and fan In all machines of the Wega series, the water pump and the fan are temperature-controlled, i.e.
6 Commissioning 6.5 Water cooling for welding torches • The cooling of the welding torch is performed by an air-cooled heat exchanger with integrated silent fan regulator and a high-performance water pump (see diagram). • The machines are delivered from the factory filled with a minimum quantity of coolant. • Check the coolant level and top up with coolant KF23E-10 to the upper inspection glass D2 (chapter 2), if necessary. The filter must always be inserted in the filling pipe during filling.
6 Commissioning Fig. 1: WEGA series, rear view (decompact) 6.7 Connecting the welding torch We can only guarantee smooth and trouble-free operation of our machines when used with our range of welding torches. 6.7.1 MIG welding torch Welding torch with spiral guide: A capillary tube must be installed in the central connection. Welding torch without spiral guide (e.g. Teflon core): No capillary tube may be installed in the central connection of the torch.
6 Commissioning 6.7.3 Connecting the MIG Push/Pull torch (optional) Push / pull torch function description: The most important preconditions for the greatest degree of efficiency and seam quality is the smooth conveyance of the wire electrode. This is particularly problematic when: • longer tube packages are used, • wire electrodes have poor sliding properties, • wire electrodes have poor bending strength, • an especially even wire outlet speed is required.
6 Commissioning 6.8.2 Inching the wire electrode Fig. 5/2: Operating elements inside the welding machine and the WF case Fig. 5/3: Part view of the wire feed • Lay out the torch tube package in an extended position. • Loosen the knurled nuts A2 on the wire feed and swivel them outwards at the sides. The clamping elements B2 with the counter-rollers swivel upwards automatically.
6 Commissioning 6.9 Workpiece lead Remove paint, rust and dirt from clamping and welding areas with a wire brush. Attach the workpiece clip or clamp directly next to the welding position. Machine parts, pipes, rails etc. – other than the workpiece – must not be used as welding current return lines.
6 Commissioning 6.10 Shielding gas supply 6.10.1 Establishing the gas connections Place the shielding gas cylinder in the cylinder holder and secure it against accidents using the securing chain. No dirt must be allowed to enter the shielding gas supply, as it could cause blockages. Before connecting the pressure reducer to the gas cylinder, open the cylinder valve briefly to blow out any existing dirt. All shielding gas connections must be gastight.
7 Maintenance and care Under normal operating conditions these welding machines are largely maintenance-free and require a minimum of care. However, a number of points should be observed to guarantee faultDie i of your welding machine. Among these are regular cleaning and checking, as free operation m Ka g rubelow, itel "W described on the level of contamination in the environment and the usage time of ndleg pdepending artun e D n d i e the weldingremachine.
7 Maintenance and care 7.2.3 Measurement of insulation resistance Disconnect the machine from the mains. Pull out the mains plug! Open the machine and clean carefully (as described above). Switch on mains switch. Insulation resistance mains current circuit-casing Switch on mains switch. a) Step switch controlled machines: The machine must be opened. Measure the insulation resistance from the main fuse input and mains fuse output to the casing.
8 Operating problems, causes and remedies 8.1 Customer checklist All machines are subjected to strict manufacturing and final inspection procedures. If, despite this, anything fails to work at any time, please check the machine using the following chart. If none of the fault elimination procedures described results in the correct functioning of the machine, please contact your authorised dealer. Fault Possible cause Remedy The wire electrode is not advanced 1.
8 Operating problems, causes and remedies Fault Possible cause Malfunction of feed or gas valve The weld seam is porous Remedy Fault in the electronics Replace electronics Check cable connections 1. None, insufficient or too much Wire diameter x 10 produces min. gas gas throughput in l/min 2. Gas cylinder is empty Replace the flange 3.
9 Ersatzteilliste/Spare Parts List 9/1
9 Ersatzteilliste/Spare Parts List Fig. 9/1a Vorderseite dekompakt / Front view, decompact Fig.
9 Ersatzteilliste/Spare Parts List Item Designation: Description 250A -400A A1 Drehknopf 500A -600A Rotary knob 074-0000315-00000 for A1 Drehknopfdeckel Rotary knob cap 074-0000315-00001 for A1 Drehknopf Pfeilscheibe Rotary knob arrow indicator 074-0000315-00002 Drehknopf Rotary knob 074-0000234-00000 for C1 Drehknopfdeckel Rotary knob cap 074-0000234-00001 for C1 Drehknopf Pfeilscheibe Rotary knob arrow indicator 074-0000234-00002 Leiterplatte M200 PCB M200 040-0000511-00000
9 Ersatzteilliste/Spare Parts List Fig. 9/2a Rückseite dekompakt / Rear view, decompact Fig.
9 Ersatzteilliste/Spare Parts List Item Designation: Description 250A -400A 500A -600A A2 Sicherungskette Securing chain 094-000178-00000 B2 Bockrolle Fixed castor 094-000179-00000 C2 Netzkabel Mains cable D2 Schutzschalter Automatic breaker 094-003252-00000 E2 Kabelverschraubung Screwed cable gland 094-000208-00000 Lock nut 024-000207-00001 Fuse holder with nut 094-000001-00000 for F2 Sicherungskappe Fuse cap 094-000001-00001 for F2 Sicherung Fuse 094-000676-00000 for E2
9 Ersatzteilliste/Spare Parts List Fig. 9/3a linke Seite dekompakt / Left side, decompact Fig.
9 Ersatzteilliste/Spare Parts List Item Designation: Description: A3 Relaisplatine Relay PCB B3 Schütz Relay L3 Hilfskontakt Aux. contact C3 Versorgungstr afo Supply transformer D3 Haupttransfor mator inkl. Stufenschalter Main transformer incl.
9 Ersatzteilliste/Spare Parts List Fig. 9/4a rechte Seite dekompakt / Right side, decompact Fig.
9 Ersatzteilliste/Spare Parts List Item Designation: Description 250A-400A 500A-600A 094-002585-00004 094-003341-00000 A4 Wärmetauscher Heat exchanger B4 C4 Druckwächter Pressure monitor 094-000232-00001 Kreiselpumpe Centrifugal pump 094-002613-00000 D4 Drehknopf Rotary dial 094-000997-00000 for D4 Folie Bedieneinheit Draht einschleichen Foil control panel for wire creep 094-004255-00001 for D4 Potentiometer Potentiometer 044-001782-00000 Motor Drahtvorschub Wire feed motor 094
9 Ersatzteilliste/Spare Parts List WEGA 400 MIG “E” M110 with electronic choke A6 B6 Fig. 9/5a Vorderseite / Front view C6 D6 E6 F6 Fig.
9 Ersatzteilliste/Spare Parts List Item Designation: Description 400 MIG DW „E“ M110 A6 Drehknopf Rotary dial 094-001815-00000 B6 C6 Anschlußbuchse Connection socket 074-000232-00000 Stufenschalter Step switch 094-007813-00000 D6 Platine EDR2 EDR2 PCB 040-000608-00000 E6 Glättungsdrossel incl. Platine EDR2 Smoothing choke incl.
9 Ersatzteilliste/Spare Parts List Fig. 9/6a Drahtvorschubkoffer / Wire feed case Fig.
9 Ersatzteilliste/Spare Parts List Designation: Description Drehknopf Rotary dial 074-000234-00000 for A5 Drehknopfdeckel Rotary dial cap 074-000234-00001 for A5 Drehknopf Pfeilscheibe Rotary dial arrow indicator 074-000234-00002 M100 PCB 040-000509-00000 Foil control panel M100 094-002759-00002 Rotary dial 074-000315-00000 for C5 Drehknopfdeckel Rotary dial cap 074-000315-00001 for C5 Drehknopf Pfeilscheibe Rotary dial arrow indicator 074-000315-00002 M200 PCB 040-000511-00000 Foi
9 Ersatzteilliste/Spare Parts List Fig. 9/7a Explosionszeichnung Drahtvorschubeinheit 4-Rollenantrieb / Exploded view of 4-roll drive wire feed unit Fig. 9/7b Ersatzrollen Aluminium / Spare aluminium rolls Fig.
9 Ersatzteilliste/Spare Parts List Item Designation: Description 1 Vier Rollen Basisstück Four roll feed plate 094-006257-00000 2 Screw M6x14 094-006258-00000 3 Schraube M6x14 Andruckarm rechts Pressure arm, right 094-006259-00000 3A Andruckarm links Pressure arm, left 094-006260-00000 4 Achsenwelle mit gerändeltem Kopf Axle shaft with knurled head 094-006261-00000 5 Knurled fixing screw for axle shaft 094-006262-00000 6 Rändelschraube Achsenwelle Sicherungsschraube Antriebsrolle
9 Ersatzteilliste/Spare Parts List 32 4 Zwillingsrollen AL 2,4+3,2 4 twin rolls AL 2.4+3.2 092-000870-00000 33 2 AR Röhrchendraht 0,8/0,9+0,8/0,9 2 DR cored wire 0.8/0.9+0.8/0.9 092-000834-00000 33 2 AR Röhrchendraht 1,0/1,2+1,4/1,6 2 DR cored wire 1.0/1.2+1.4/1.6 092-000835-00000 33 2 AR Röhrchendraht 1,4/1,6+2,0/2,4 2 DR cored wire 1.4/1.6+2.0/2.4 092-000836-00000 33 2 AR Röhrchendraht 2,8+3,2 2 DR cored wire 2.8+3.
10 Accessories 10.1 MIG welding torch 10.1.1 MIG potentiometer torch Designation / description Item No.: Optional remote control connection option, potentiometer and Push/Pull torch (on-site modernising) 092-000988-00000 MIG torch 36, with G potentiometer, 3m 094-003416-00000 MIG torch 501, with W potentiometer, 3m 094-003417-00000 10.1.2 MIG Push/Pull welding torch Designation / description 10.2 Item No.
11 Schaltplan / Circuit diagrams 11.
11 Schaltplan / Circuit diagrams 11.
11 Schaltplan / Circuit diagrams 11.
11 Schaltplan / Circuit diagrams 11.
11 Schaltplan / Circuit diagrams 11.
11 Schaltplan / Circuit diagrams 11.
11 Schaltplan / Circuit diagrams 11.
11 Schaltplan / Circuit diagrams 11.
11 Schaltplan / Circuit diagrams 11.
11 Schaltplan / Circuit diagrams 11.
11 Schaltplan / Circuit diagrams 11.
