User Instructions Part 1

INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
© 2013 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
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PERFORM GAS LEAK TEST
1. Check carefully for gas leaks immediately after the valve has
been installed and the gas turned on. Do this before attempt-
ing to operate the appliance or other gas burning device.
2. Using a clean brush, apply an approved leak test solution to
the tubing and pipe connections. Bubbles indicate a leak.
3. If no leakage is detected, light the main burner.
4. With the main burner in operation, apply an approved leak test
solution to all tubing and pipe connections (including adapters)
and the valve inlet and outlet. Bubbles indicate a leak.
5. If a leak is detected, tighten pipe connections (including adapt-
ers) according to “Gas Connections” (page 5).
Absolutely no leakage should occur, otherwise there is a danger
of fi re or explosion depending upon conditions. Never use the
appliance if leakage is detected.
▪ Tighten interrupter block into valve ¼ turn beyond fi nger tight
(2...3 Nm).
▪ Slide cables into plastic insert.
▪ Slide plastic insert with cables into the brass interrupter block.
▪ While keeping pressure on the cables and plastic insert, tighten
the thermocouple ¼ ... ½ turn beyond fi nger tight (2...3 Nm).
Ignition Cable
NOTICE
Do not damage the ignition cable while attaching it to the igni-
tion electrode. When the cable is in place, avoid contact with
sharp objects or edges.
With cables longer than 900 mm, avoid contact with metal parts,
as this could decrease spark.
Receiver
NOTICE
To keep the receiver free from debris, dirt, and humidity, do not
remove the receiver from the plastic bag until all construction
is complete.
1. Insert batteries or connect AC mains power. The module for
circulating fan and light/dimmer includes a mains adapter. With
mains adapter, batteries can be used for backup (RF only).
2. Place ON/OFF switch (if equipped) to ON position.
3. The receiver has to learn the handset code:
Press and hold the receiver’s reset button (fi gure 10, page 7)
until you hear two (2) beeps. After the second, longer beep,
release the reset button. Within the subsequent 20 seconds
press the
button on the handset until you hear two (2) short
beeps confi rming the code is set.
NOTE: This is a one time setting only, and it is not required when
changing the batteries in the handset or receiver.
4. When the RF-receiver is placed in the appliance, the surround-
ing metal can reduce reception considerably.
IR Versions
ELECTRIC SHOCK HAZARD
▪ Read these instructions carefully. Failure to follow them could
result in property damage, personal injury, or loss of life.
▪ This control must be electrically wired and operated in ac-
cordance with all codes and local regulations. Service and
installation must be performed by a trained, experienced
service technician.
▪ Do not use the module if you suspect it may be damaged.
V Module
An LED indicates that power is ON.
Use Power cord, Fan and Light with Molex connecter according
to wiring diagram (fi gure 11, page 8) or connect wires with core
cable ends to the pluggable screw terminals.
V Module with screw terminals: max. AWG 12/2,5 mm
2
(fi gure
11, page 8).
Connect the Light and the Fan fi rst and then the power supply.
Take care that unused outlets are protected from contact.
WIRING CONNECTIONS
(See fi gures 10–14, pages 7–11)
NOTICE
Wiring of valve and receiver must be completed before starting
ignition. Failure to do so could damage the electronics.
Connect all components according to the appropriate wiring dia-
gram.
▪ When GV60 components are installed, make sure they are not
exposed to dirt, oil, grease or other chemical agents.
▪ Do not permit foreign particles under plastic cover.
▪ Place ON/OFF switch (if equipped) where it is easily accessible
for the user.
Thermocouple Circuit
Total resistance of thermocouple circuit should be minimized to
ensure proper operation.
NOTICE
The use of the Mertik Maxitrol interrupter block is recommend-
ed. Keep connection of interrupter block and thermocouple
clean and dry. Avoid severe bending of the thermocouple
tubing during installation (min. 1” radius; 2.5 cm) as this may
cause it to fail.
Connection Pilot Gas (Tubing Connections)
1. Do not use pipe joint compound or Tefl on
®
/PTFE tape.
2. Slip fi tting over tubing.
3. Insert pilot tubing into pilot outlet until it bottoms. Turn fi tting
fi nger tight.
4. Turn with a wrench until you shear off the ferrule. Turn an ad-
ditional ¾ turn to make a gastight seal.
5. Connect other end of tubing to pilot burner.
The main gas valve must be disconnected from the gas supply
piping system during any pressure testing of the gas supply
piping system at test pressures in excess of ½ psi (3.5 kPa
CSA; 50 mbar CE). Overpressurizing can damage the control
resulting in a leak or a control malfunction.