User Instructions Part 1
INSTALLATION INSTRUCTIONS FOR OEM USE ONLY
© 2013 Mertik Maxitrol GmbH & Co. KG, All Rights Reserved.
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1. Turn off gas supply at the appliance service valve before
starting installation, and perform a Gas Leak Test after the
installation is complete.
2. Install the sediment trap (where required) in the gas supply
line to prevent contamination of the gas valve (see fi gure 9).
3. Use only your hand to push in or turn the gas control knobs.
Never use tools. If a knob will not push in or turn by hand,
do not try to repair it. Call a qualifi ed service technician.
Force or attempted repair will void warranty and can result
in a fi re or explosion.
Location
Locate the combination gas valve where it is not exposed to
steam cleaning, high humidity, dripping water, corrosive chemi-
cals, dust or grease accumulation, or excessive heat.
To assure proper operation, follow these guidelines:
▪ Locate combination gas valve in a well-ventilated area.
▪ Mount combination gas valve high enough to avoid exposure to
fl ooding or splashing water.
▪ Make sure the ambient temperature does not exceed the ambi-
ent temperature ratings for each component.
GV60 standard version is suitable for indoor use only.
GAS CONNECTIONS
Fire or Explosion Hazard. Can cause property damage,
severe injury, or death. Do NOT bend tubing at gas valve
connection point after compression fi tting has been tightened.
This can result in a gas leak at the connection.
Use new, properly reamed pipe free from metal or material chips.
When tubing is used, assure that ends are square, deburred and
clean. All tubing bends must be smooth and free of distortion.
When threads are tightened, the valve must be held at the desig-
nated clamping points (see fi gure 8).
Read these instructions carefully. Failure to follow them could
result in a fi re or explosion causing property damage, personal
injury, or loss of life. The product must be installed and operated
according to all codes and local regulations.
It is the appliance manufacturer’s responsibility to determine
GV60’s suitability for a specifi c application.
Do NOT remove screws from the gas valve. Do NOT adjust
and/or alter any components marked with tamper indicating
paint. Motor knob is not to be removed.
Figure 8: S = Clamp Areas, B = Mounting Points
Sediment Trap
Sediment Trap
Sediment Trap
Figure 9: Sediment Trap (where required)
Connection Main Gas (Tubing Connections)
1. Do not use pipe joint compound or Tefl on
®
/PTFE tape.
2. Slip nut and ferrule over tubing.
3. Slide nut and ferrule into place, and insert tubing into inlet/outlet
connection until it bottoms. Turn fi nger tight.
4. Use a wrench to tighten nut about 1 turn beyond fi nger tight.
Do not overtighten connections. Overtightening can damage
the control body resulting in a leak or a control malfunction.
Connection Main Gas (Pipe Connections)
1. Do not use Tefl on
®
/PTFE tape.
2. Pipe to be inserted into the valve must be the proper thread
length and to gauge. Thread that is cut too long can cause
distortion or malfunction if inserted too deeply.
3. Apply a moderate amount of approved pipe sealant to the pipe
only, leaving the two end threads bare.
4. Connect pipe to valve inlet and outlet.
Do not overtighten connections. Overtightening can damage
the control body resulting in a leak or a control malfunction.
Read these instructions carefully. Failure to follow them could
result in a fi re or explosion causing property damage, personal
injury, or loss of life. The product must be installed and operated
according to all codes and local regulations.