MoD BoX Installation & Owner’s Manual FOR TECHNICAL ASSISTANCE: CONTACT YOUR LOCAL DISTRIBUTOR For a list of distributors, visit the Merit Industries, Inc. Web site www.meritind.com merit industries, inc.
Table of Contents Safety Instructions ........................ 1 Section 1: Unpacking & System Description Introduction ......................................... 3 MoD BoX Jukebox Features ............. 4 Unpacking Instructions ..................... 5 Visual Inspection ............................ 5 Handy Case .................................... 5 Section 3: Installing Hard Drive & Testing Installing the Hard Drive .................... 27 Testing the Unit ...................................
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. IMPORTANT SAFETY INSTRUCTIONS 11. Only use the attachments/accessories specified by the manufacturer. 1. Read these instructions. 2. Keep these instructions. 3. Heed all warnings. 4. Follow all instructions. 5. Do not use this apparatus near water. 6. Clean only with a dry cloth. 7. Do not block any ventilation openings. Install in accordance with the manufacturer’s instructions. 8.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. The lightning flash with arrowhead symbol, within an equilateral triangle is intended to alert the user to the presence of uninsulated “dangerous voltage” within the product’s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Section 1: Unpacking & System Description INTRODUCTION The MoD BoX jukebox is part of a much larger system – the AMI Entertainment® network. This network is a digital platform that delivers music across the Internet to Jukeboxes anywhere. The MoD BoX jukebox is an Internet-enabled jukebox that allows all the traditional functions of a jukebox backed by the power of the Internet.
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COPYRIGHT © 2006 MERIT INDUSTRIES, INC. UNPACKING INSTRUCTIONS This section contains information for unpacking the jukebox and installing it at a location. Save all tie-down hardware in case the MoD BoX must be moved to another location. Exterior 1. Remove the shipping carton with care: Do not use shipping hooks or sharp tools that could damage the jukebox cabinet. 2. Remove the plastic bag that covers the jukebox. 3.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. INSTALLATION INSTRUCTIONS CAUTION MoD BoX must be solidly fastened to structural members within the supporting wall. MoD BoX weighs 130 pounds (50 kg); if it falls, it could cause damage or injury. CAUTION Supplied fasteners (1-1/2” lag screws) are for wood wall stud construction. For other types of construction, installer must provide and use appropriate fasteners.
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COPYRIGHT © 2006 MERIT INDUSTRIES, INC. HANGING THE MOD BOX ON A BRACKET 1. Before installing the MoD BoX on the bracket, make sure that: -The jukebox is turned off and unplugged. -The door is closed and locked. -All cabling that has to be routed to outside the jukebox (network, speaker, and power cables) is connected and routed through the rectangular access hole in the back of the jukebox. 2.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. 4. 5. Verify that the back panel is properly seated on the studs. Lock the MoD BoX onto the bracket with the provided 10-32 machine screw (see Figure 1-4).
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. MAJOR COMPONENTS OF THE MOD BOX Figures 1-5 and 1-6 show the major components of the MoD BoX Jukebox. Take a minute to familiarize yourself with these components. Core Computer The Core Computer is the heart of the system and has a removable hard drive and a single board computer. The hard drive is the only storage in the system and retains: Windows XP Embedded Operating System software, all Application software, all music, and all setup and audit data.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Preamplifier The preamplifier is mounted on top of the amplifier. It receives the audio signals from the audio card in the core computer and amplifies and conditions these signals before sending them on to the power amplifier. It also provides connections for the paging kit, (part number KOV-106-000-06 - not included) and 7-band tone controls for each audio channel.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. MOD BOX SPECIFICATIONS GENERAL Depth .............................................................................................................................. 13 in. Width ............................................................................................................................... 24 in. Height .............................................................................................................................. 36 in.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. POWER SYSTEM Because of the way the MoD BoX operates, the Power Switch shown and described in Section 1 does not disconnect all power.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Section 2: Network INTRODUCTION In order to bring the AMI Entertainment® Network and the Internet to each location, a broadband connection or standard, modem dial-up connection must be installed at each site. Depending on the situation and availability, the line can be digital cable, wireless broadband, Digital Subscriber Line (DSL), or satellite providing fast Internet service.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Where to Install the Designated Line and Router With any broadband installation, additional equipment will have to be installed in the location. For a cable or DSL installation there will be a cable or DSL modem. For a satellite installation there will be a satellite receiver. This equipment should be placed in a secure area at the site. Preferably the modem/receiver would NOT be installed inside the Jukebox.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Router/Modem Power Each AMI-powered jukebox is equipped with a special power outlet designed to supply 120VAC for the Router and your modem. The outlet is controlled by the jukebox core computer so that in the event the Internet connection is lost it can automatically cycle the power off and back on in an effort to allow those devices to re-establish the Internet connection.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. The Router Introduction The D-Link Router supplied with your jukebox provides two functions. It is the connecting point for the network in the location, and it distributes the Internet from the Modem to the jukebox and other devices. The connections between the router and the jukebox and other broadband equipment will be the same for all types of Internet technology. 1 2 3 FIGURE 2-2 - FRONT VIEW OF D-LINK ROUTER 1.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Ethernet Cable Pin Out and Instructions Part of the jukebox installation process requires making a custom Ethernet cable, as the cable length will be unique for each location. This cable will be run between the jukebox and router. This customization will save costly cable and result in a neater installation process.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Installing the Router Description After the broadband installer has completed the installation and testing process, you will be ready to connect the router. If you choose to leave the router in the jukebox, simply route an Ethernet cable from the modem or other broadband source into the rear of the jukebox and connect it to the WAN port on the router. If you decide to relocate the router outside the jukebox, follow the steps below: 1.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Programming the Router Introduction The broadband installer should have left a document describing specific information required to connect to the Internet Service Provider (ISP). This document may have included a User Name and Password and/or several IP addresses. An IP address is a number used to identify an address on the Internet. This information will be used to program the router.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Procedure Generally, all router setup can be done from just one router setup screen. Touch the WAN button on the left side of the router Home setup screen to display the WAN Settings page. Chances are your configuration will be one of the three primary router setup configurations: Dynamic IP, PPPoE, or Static IP.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Comcast (formerly AT&T Broadband Internet) Look over your Broadband Internet paperwork for the “Adapter Address” or “MAC Address” and copy it down. If you do not find it, do the following: Go back to the Main Menu and choose Diagnostics then choose System Information. Look for the MAC Address and copy down the number. The MAC Address will be six two digit numbers where the digits can be 0-9 and A-F.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. PPPoE - (Used by many DSL modems) See Figure 2-7. Ameritech Bell South Earthlink PacBell SBC Verizon East (formerly Bell Atlantic) Look on your broadband provider paperwork or call them to find out what the “User Name” and “Password” is. After you have the User Name and Password, go to the Router Setup screen and select the Radio Button next to PPPoE. Touch the box next to User Name and type in the User Name. Touch the box next to Password and type in the password.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Static IP Look on your broadband provider paperwork or call them to find out what the “IP Address” and “Subnet Mask” is. They may also require you to enter other numbers as shown on this configuration screen. After you have this information, go to the Router Setup screen and select the Radio Button next to Static IP Address. Touch the box next to IP Address and type in the IP Address. Touch each box and enter the information as received from your broadband provider.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Section 3: Installing Hard Drive and Testing INSTALLING THE HARD DRIVE CAUTION Hard drives are extremely sensitive to physical mishandling. Always keep the hard drives protected from accidental falls, banging, dust, or liquids. WARNING Never install or remove a hard drive when the unit is powered on. As an extra precaution, always unplug the power cord at the power supply before removing or installing the hard drive.
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COPYRIGHT © 2006 MERIT INDUSTRIES, INC.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. TESTING THE UNIT Once the jukebox is powered on and the user interface is running (see Figure 3-7), try the following procedures before moving and installing the unit at the venue: Peripherals TOUCH SCREEN NOTE: Every time a new hard drive is installed, the touch screen should be calibrated. The following procedure describes how to calibrate the touch screen: 1. Press the “Calibrate” button on the Communication Controller (see Figure 3-5).
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. AUDIO TEST Connect a pair of speakers as described in Section 4. Play a local music selection by following the procedure below. Browse through album covers on the local jukebox by touching the red arrow keys on either side of the panel showing the album covers. To view the songs on an album, touch the album and the song list will appear. Scroll down or up with the double arrows to view all songs on the album. Make a song selection by touching the song title.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Section 4: Sound System Setup INTRODUCTION See Section 2 if you have any questions about setting up the Network, or consult the included “MoD BoX User Manual” for questions about jukebox operation. Extension Speaker Operation To avoid a poor-sounding jukebox, care must be taken when adding extension speakers. Two requirements must be met: 1. Speakers must be wired so that the power consumed does not exceed the amplifier power rating. 2.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. A room with carpet and drapery is a soft or highly absorbent location. A crowded room is also highly absorbent. These locations require greater emphasis of high frequencies. A room with paneled walls and a bare or tiled floor is a hard, nonabsorbent location, which requires greater low frequency emphasis.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Procedures for Adjustment Select one of the Room Acoustics that most closely matches the acoustics of your room and follow the instructions for that room type. If your room is an average or moderately absorbent room, or you like the sound of the jukebox, you can use the factory settings just the way they are. NOTE: The maximum volume setting is obtained when all controls are turned full counterclockwise. Refer to Figure 4-1 for a view of the preamplifier.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Soft and Highly Absorbent Rooms Rooms with carpet and drapery are considered to be “soft and highly absorbent.” 1. Turn all seven right channel and seven left channel graphic equalizer controls fully counterclockwise. 2. Turn the 46 and the 108 Hz controls to the position midway between the maximum and the minimum position. Leave all of the other controls turned all the way counterclockwise. 3.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. PAGING Paging kits (part numbers KOV-106-000-06, -09, or -10) are available to provide this function. They include a handheld microphone, an interface assembly and certain kits include 50 ft. of cable which connects at J15 of the preamplifier.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. SPEAKER RATING EACH 8 OHMS @ 150 WATTS 250 Watt Amplifier Speakers Right Channel CH2 CH1 Speakers Left Channel DIAGRAM 1 SERIES CONNECTIONS SPEAKER RATINGS EACH 4 OHMS @ 75 WATTS 250 Watt Amplifier Speakers Right Channel CH2 CH1 Speakers Left Channel DIAGRAM 2 NOTE: FOR BEST SOUND, SPEAKERS WIRED IN SERIES SHOULD BE OF THE SAME MAKE AND MODEL.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. CONNECTIONS FOR EITHER 4 OHMS SPEAKERS OR 8 OHM SPEAKERS 250 Watt Amp 8/4 Ohm CH2 GND 8/4 Ohm NC Speakers Right Channel 4 Ohm = 64 Watts 8 Ohm = 32 Watts Per Speaker 8/4 Ohm Speakers Left Channel CH1 GND 8/4 Ohm DIAGRAM 4 250 Watt Amp NOTE: FOR BEST SOUND SPEAKERS WIRED IN SERIES SHOULD BE OF THE SAME MAKE AND MODEL.
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COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Section 5: Perimeter Lighting Controller If your MoD BoX includes the optional perimeter lighting on the door, there are operational adjustments and pattern options that can be used. This section describes the available options and explains how to program these options using the Lighting Controller that is mounted on the back of the monitor (see Figure 5.1). There are two push button switches on the LED Controller.
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COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Section 6: Routine Service INTRODUCTION Routine and preventative maintenance is to be performed on your normal periodic service call. This section discusses how to collect money, perform the cash audit, and do preventive maintenance procedures. Setup features such as Background Music, Free Play, etc. and statistics collection, such as Collection and Popularity Reports, are done at the jukebox.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. PREVENTIVE MAINTENANCE Preventive maintenance should be performed at regular intervals. At every visit, the exterior should be cleaned and the touch screen should be re-calibrated. Every 3-4 months, the interior should be cleaned. Exterior Part Procedure Touch Screen Clean with household glass cleaner and paper towel or clean cloth. CAUTION: DO NOT SPRAY CLEANER ON THE TOUCH SCREEN. SPRAY CLEANER ON THE TOWEL, THEN CLEAN THE TOUCH SCREEN.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Section 7: Troubleshooting INTRODUCTION The MoD BoX Jukebox incorporates several modules which plug in for rapid service. The most likely cause of jukebox problems are: 1. Continuous or intermittent opens in a harness. The cause can be wiring, a terminal, or a bad terminal crimp. • Check that all plugs are firmly seated. • Check that connector pins are not bent, broken, or pushed through the back of connectors when mated. 2. A defective module.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. MOD BOX LED’S POWER SUPPLY BOARD +9 V LED Should be on. On when +9 VDC is available at the Power Supply. +12 V LED Should be on. On when +12 VDC is available at the Power Supply. +24 V LED Should be on. On when +24 VDC is available at the Power Supply. VALID IR LED (optional) (mounted remotely) On POWER UP (+9 VDC applied to the COMMUNICATION CONTROLLER via the POWER SUPPLY) this LED flashes 3 times. It also flashes when a VALID IR Remote signal is seen.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. COMPUTER CORE ASSEMBLY +5 V LED (GREEN) This should be lit whenever the jukebox is connected to 120 VAC service. HDD LED (RED) This LED should be lit only when the hard drive is being accessed by the computer.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. SEQUENCE OF OPERATION Step 1: Power on the jukebox • With the System Power Supply power switch in the ON position, plug the AC power from the back of the jukebox into a standard, grounded wall outlet. • If the CC does not automatically start to boot-up, press the power reset button in once and release. Step 2: The operating system automatically begins to boot.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. AUDIO DISTRIBUTION TRANSFORMER KIT (Optional) KOV-106-000-05 OUTPUT TRANSFORMER ASSEMBLY Remove cover to access two 4 A fuses located on CBA-OUTPUT RESISTORS. A blown fuse is indicated by low audio level and can be caused by a short circuit in speaker wiring or speaker loads greater than 125 watts.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. TROUBLESHOOTING CHARTS The best way to isolate a problem is to determine its cause. The following charts should help to narrow down which module is failing and whether it can be fixed or needs to be replaced. Start with finding the “Trouble” column that relates the closest to the problem you are experiencing and then match it to the closest “Symptom”. There can be many “Probable Causes” listed for each Symptom.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. TROUBLESHOOTING continued PROBLEM The touch screen does not work. The touch screen will not calibrate. No music from jukebox. • SYMPTOM The application boots up, but the touch screen does not respond to touch. PROBABLE CAUSE 1. The serial cable is not seated completely at the monitor or at the CC box. 2. The touch screen is dead. Nothing happens after pressing the calibration button. 1. The serial cable plug is not fully seated at the monitor or at the CC box.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. TROUBLESHOOTING continued PROBLEM Location Network line not installed in the Location. SYMPTOM There is no designated broadband line installed in the Location. PROBABLE CAUSE 1. The inside wiring installation appointment was not scheduled. 2. The inside wiring installation has not occurred. 3. The line was not installed in the preselected location. 4. The line (jack) was not labeled by the technician. Router does not work.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. For additional assistance, after contacting your distributor, contact: Merit Product Support and Services USA and Canada call toll-free: 1-800-445-9353 Outside the USA and Canada call: (215) 639-4700 FAX: (215) 639-5346 Merit Industries, Inc. P.O. Box 5004, Bensalem, PA 19020-8529. You can also visit our Web site www.meritind.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Merit Limited Warranty Merit Industries, Inc. warrants its machines to be free from defects in material and workmanship for a period of one year from the date of purchase. The warranty covers all electrical components (except fuses and light bulbs) and printed circuit boards. The touch screen is under warranty for a period of 3 years. The hard drive has a lifetime warranty.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Merit Industries, Inc. Software License Agreement Merit Industries, Inc. (“Licensor”) is willing to license the enclosed software to you only if you accept all of the terms in this license agreement (“Agreement”). Ownership of the Software 1.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Grant Of License 10. Licensor grants to you a limited, non-exclusive license to distribute and/or use one copy of the Software on a single Merit (“Machine”) accompanied by a single licensor factory authorized security key. Licensor reserves the right to update versions of the software and the content to the Machine as deemed appropriate by the Licensor.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Contrat de licence de logiciel de Merit Industries, Inc. Merit Industries, Inc. (ci-après le "Concédant") est disposé à vous accorder la licence d'utilisation du logiciel ci-inclus, à condition que vous vous engagiez à respecter tous les termes, clauses et conditions du présent contrat de licence (Contrat). Droit de Propriété 1.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Concession de Licence 10. Le Concédant vous accorde le droit d'utiliser une seule copie par appareil Merit (ci-après "Appareil") accompagné d'une seule clé de sécurité autorisée en usine et fournie par le Concédant. Le Concédant se réserve le droit de mise à jour des versions du logiciel et du contenu de l'Appareil, quand il juge nécessaire de le faire.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Merit Industries, Inc. Softwarelizenzabkommen Merit Industries, Inc. („Lizenzgeber”) ist nur dann bereit Ihnen eine Lizenz für die beiliegende Software zu erteilen, wenn Sie alle Bestimmungen dieses Lizenzabkommens (“Abkommen”) akzeptieren. Eigentumsvorbehalt der Software 1.
COPYRIGHT © 2006 MERIT INDUSTRIES, INC. Übertragung der Lizenz 10. Der Lizenzgeber gewährt Ihnen eine beschränkte, nicht-ausschliessbare Lizenz zur Vertreibung und/oder Benutzung einer Kopie der Software auf einem einzelnen Merit™ („Gerät”) mit einem einzelnen werksmäßig gestatteten Sicherungsschlüssel. Der Lizenzgeber behält sich das Recht vor, nach eigenem Ermessen die Software und den Inhalt der Maschine zu verbessern.
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Please read the enclosed license agreement. Operation of this game constitutes acceptance of the Merit Software License Agreement. Veuillez lire le contrat de licence d’utilisation ci-inclus. Si vous utilisez ce jeu, vous vous engagez à respecter les termes et conditions du contrat de licence d’utilisation du logiciel de Merit. Bitte beiliegendes Lizenzabkommen durchlesen. Das Merit Software Lizenzabkommen tritt in Kraft, sobald dieses Spiel verwendet wird.