Service manual

INTERCOOLER

SERVICE MANUAL NUMBER 22

90-860074--1 FEBRUARY 2002 Page 7A-7

D4.2L Intercooler (continued)

1-Radiator Insert (Heat Exchanger Core)

2-Intercooler Housing

3-Intake Duct

4-Gasket (6)

5-Front Cover

6-Rear Cover

7-O-ring (4 On Engines Equipped With Plate, 3 On Others)

8-Plate (If Equipped)

9-Anode

10 - Anode Plug With Sealing Washer

11 - Drain Plug With Sealing Washer (Not Shown In This View)

12 - Intake Duct Screw (4)

13 - Cover Screws

14 - Stud (2 Lengths)

15 - Engine Cover Spacer

16 - Intercooler Housing Nut

LUBRICANT / SEALANTS / ADHESIVES

Description Part Number

A Loctite 514 Obtain Locally

TORQUE

Description Nm lb-in. lb-ft

Intake Duct Screw

Rear - (All Models) 10 84

Side (D21.8L D-Tronic

Only)

10 84

B End Cover Screw 40 30

C Anode Plug 13 120

D Intercooler Housing Nut 32 24