Installation manual

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90-898305
Table of Contents
Table of Contents..............................................................................................2
Table of Contents..............................................................................................3
Installation .....................................................................................................5
14 Pin Adapter and Control Harnesses.........................................................5
Adapter Harnesses (Key/Choke)...................................................................5
Adapter Harness ...........................................................................................6
Adapter Harness ...........................................................................................6
Analog Instrument Harness...........................................................................7
New Test Key Switch 14 pin15000A12 ........................................................7
8 pin Service Key Switch 15000A7 ...............................................................7
Data Harness Pulling Procedure ...................................................................7
Dielectric Grease...........................................................................................8
Battery Cable Size For Outboard Models......................................................8
Battery Information All OptiMax...................................................................10
DTS Battery Installation...............................................................................10
Connecting Battery Cables and DTS Power Harness .................................11
System Wiring Reference Points DTS.........................................................11
Single Engine - Battery At Stern..................................................................12
Single Engine - Battery At Helm..................................................................13
Dual Engine - Battery At Stern ....................................................................14
Dual Engine - Battery At Helm ....................................................................15
Connecting 04 DTS 10 Pin Data Harness Single Engine............................16
Connecting 14 Pin Data Harness - Single Engine.......................................16
Command Module Installation.....................................................................17
Single Helm Command Module Harness Installation ..................................18
DTS Command Module History...................................................................18
Panel Mount Control Wiring Connections....................................................19
DTS Wiring Guidelines ................................................................................19
Wiring Guidelines for Electrical Boat Accessories.......................................20
Key Switch Wiring Connections ..................................................................20
Key Switch Options .....................................................................................21
Wiring Instructions for Non-Mercury Marine Ignition Key Switch.................22
DTS Configuration and Adaptation Methods...............................................22
Typical SmartCraft Installation Configurations Non DTS OptiMax 2000-2005
....................................................................................................................23
Analog Gauge Connections for Digital Optimax Models Bulletin 2000-11 .28
Installing Standard Speedometer Gauge to Digital Optimax Engines .........32
SmartCraft Boat Sensor Harness 84-865891T03........................................33
Switched 12V Accessory Connection..........................................................34
System Wiring Installation Checklist............................................................35
Remote Control Cables ...............................................................................36
Measuring Throttle and Shift Cables ...........................................................36
SHIFT EFFORT TOOL ................................................................................38
Tool Installation ...........................................................................................38
Priming the Fuel and Oil System.................................................................41
Oil Injection Set-Up .....................................................................................42
Priming the Oil Injection Pump ....................................................................43
Purging Air From the Engine Oil Tank.........................................................44
Propeller Installation....................................................................................45
Emissions Information.....................................................................................48
Models Affected...........................................................................................48
Exhaust Emissions Standards ........................................................................49
What Are Emissions? ..................................................................................49
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