Installation manual

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90-898305
System Wiring Installation Checklist
Data Cable
• Verify the data harness is not routed near sharp edges, hot surfaces or
moving parts.
• Verify data harness is not routed near ignition components (coils,
spark plug leads, and spark plugs), high power VHF coax or radios.
Junction Box (if equipped)
• Verify the data harness is not routed near sharp edges, hot surfaces or
moving parts.
• Ensure the harness connections are fastened within 25.4 cm (10 in.) of
the junction box.
• Verify that all unused receptacles are covered with a weather cap.
Non-Mercury Marine Supplied Ignition Key Switch
• If a non-Mercury Marine ignition key is used, verify that it passes the
ingress protection testing per IEC IP66 specification minimum. Ignition
switches must pass this specification.
Electronic Remote Control
• Ensure Electronic Remote Control (ERC) connections are completed
following ERC installation instructions prior to engine operation.
DTS Command Module Harness
• Verify that all connectors are properly inserted and locked in their
receptacle (remote control, key switch, command module, lanyard stop
switch and junction box, if equipped). Verify that while moving the
remote control handle (full forward and full reverse) the harness has
unobstructed movement (moves freely).
• Verify that the lanyard stop switch is wired into the system correctly.
• Verify that the harness is fastened along the routing path.
• Verify that all unused connectors have weather caps to prevent
corrosion.
Battery
• Verify that wing nuts have been replaced with hex nuts, provided.
• Verify that all engine battery cables are connected to the correct
terminals.
• Verify that the DTS power harness leads are connected to the starting
battery and secured with locknuts.
• Ensure the 5 Amp fuse for the DTS power harness is accessible.
Lanyard Stop Switch
• Verify that the switch is installed.
• Verify that the switch is connected to the DTS command module
harness.
Notes
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