Product Manual
Table Of Contents
- 8/9.9 and 9.9 Command Thrust/ProKicker FourStroke
- Welcome
- Read This Manual Thoroughly
- Notice
- Warranty Message
- Copyright and Trademark Information
- Identification Records
- General Information
- Boater's Responsibilities
- Before Operating Your Outboard
- Boat Horsepower Capacity
- High-Speed and High-Performance Boat Operation
- Outboard Remote Control Models
- Remote Steering Notice
- Lanyard Stop Switch
- Protecting People in the Water
- Passenger Safety Message - Pontoon Boats and Deck Boats
- Wave and Wake Jumping
- Impact with Underwater Hazards
- Exhaust Emissions
- Selecting Accessories for Your Outboard
- Safe Boating Recommendations
- Recording Serial Number
- 8/9.9 FourStroke Specifications
- Component Identification - Standard Models
- Component Identification - Command Thrust/ProKicker Models
- Transporting
- Fuel and Oil
- Features and Controls
- Operation
- Prestarting Check List
- Operating in Freezing Temperatures
- Operating in Saltwater or Polluted Water
- Operating Outboard as an Auxiliary Engine
- Prestarting Instructions
- Engine Break-in Procedure
- Starting the Engine - Tiller Handle Models
- Starting the Engine - Remote Control Models
- Starting a Hot Engine
- Gear Shifting
- Stopping the Engine
- Emergency Starting
- Maintenance
- Outboard Care
- EPA Emission Regulations
- Inspection and Maintenance Schedule
- Flushing the Cooling System
- Top Cowl Removal And Installation
- Battery Inspection
- Exterior Care
- Fuel System
- Steering Link Rod Fasteners
- Corrosion Control Anode
- Propeller Replacement
- Fuse Replacement - Electric Start Models
- Spark Plug Inspection and Replacement
- Timing Belt Inspection
- Changing Engine Oil
- Lubrication Points
- Gearcase Lubrication
- Checking Power Tilt Fluid
- Submerged Outboard
- Storage
- Troubleshooting
- Owner Service Assistance
- Installation
- Boat Horsepower Capacity
- Start in Gear Protection
- Selecting Accessories for Your Outboard
- Low Permeation Fuel Hose Requirement
- Mercury Marine Validated Engine Mounting Hardware
- Installing Outboard
- Remote Control Installation
- Steering Link Rod Fasteners
- Remote Wire Harness Connection
- Control Cable Installation
- Battery Installation - Electric Start Models
- Battery Connections
- Propeller Installation
- Maintenance Log
- General Information
Starter Motor Will Not Crank the Engine (Electric Start Models)
POSSIBLE CAUSES
•
Blown 20 amp fuse in the starting circuit. Refer to Maintenance section.
•
Outboard is not shifted to neutral position.
• Weak battery or battery connections are loose or corroded.
• Ignition key switch/start button failure.
• Wiring or electrical connection faulty.
• Starter motor or starter solenoid failure.
Engine Will Not Start
POSSIBLE CAUSES
• Lanyard stop switch not in "RUN" position.
• Battery not fully charged.
•
Incorrect starting procedure. Refer to Operation section.
• Old or contaminated fuel.
• Fuel is not reaching the engine.
• Fuel tank is empty.
• Fuel tank vent not open or restricted.
• Fuel line is disconnected or kinked.
• Primer bulb not squeezed.
• Primer bulb check valve is faulty.
•
Fuel filter is obstructed. Refer to Maintenance section.
• Fuel pump failure.
• Fuel tank filter obstructed.
•
Open 20‑amp fuse. Check fuses, refer to Maintenance section.
• Threaded connection of an air hose is loose.
• Ignition system component failure.
•
Spark plugs fouled or defective. Refer to Maintenance section.
Engine Runs Erratically
POSSIBLE CAUSES
• Low oil pressure. Check the oil level.
•
Spark plugs fouled or defective. Refer to Maintenance section.
• Incorrect setup and adjustments.
• Fuel is being restricted to the engine.
a.
Engine fuel filter is obstructed. Refer to Maintenance section.
b. Fuel tank filter obstructed.
TROUBLESHOOTING
80 eng