Product Manual
Table Of Contents
- 8/9.9 and 9.9 Command Thrust/ProKicker FourStroke
- Welcome
- Read This Manual Thoroughly
- Notice
- Warranty Message
- Copyright and Trademark Information
- Identification Records
- General Information
- Boater's Responsibilities
- Before Operating Your Outboard
- Boat Horsepower Capacity
- High-Speed and High-Performance Boat Operation
- Outboard Remote Control Models
- Remote Steering Notice
- Lanyard Stop Switch
- Protecting People in the Water
- Passenger Safety Message - Pontoon Boats and Deck Boats
- Wave and Wake Jumping
- Impact with Underwater Hazards
- Exhaust Emissions
- Selecting Accessories for Your Outboard
- Safe Boating Recommendations
- Recording Serial Number
- 8/9.9 FourStroke Specifications
- Component Identification - Standard Models
- Component Identification - Command Thrust/ProKicker Models
- Transporting
- Fuel and Oil
- Features and Controls
- Operation
- Prestarting Check List
- Operating in Freezing Temperatures
- Operating in Saltwater or Polluted Water
- Operating Outboard as an Auxiliary Engine
- Prestarting Instructions
- Engine Break-in Procedure
- Starting the Engine - Tiller Handle Models
- Starting the Engine - Remote Control Models
- Starting a Hot Engine
- Gear Shifting
- Stopping the Engine
- Emergency Starting
- Maintenance
- Outboard Care
- EPA Emission Regulations
- Inspection and Maintenance Schedule
- Flushing the Cooling System
- Top Cowl Removal And Installation
- Battery Inspection
- Exterior Care
- Fuel System
- Steering Link Rod Fasteners
- Corrosion Control Anode
- Propeller Replacement
- Fuse Replacement - Electric Start Models
- Spark Plug Inspection and Replacement
- Timing Belt Inspection
- Changing Engine Oil
- Lubrication Points
- Gearcase Lubrication
- Checking Power Tilt Fluid
- Submerged Outboard
- Storage
- Troubleshooting
- Owner Service Assistance
- Installation
- Boat Horsepower Capacity
- Start in Gear Protection
- Selecting Accessories for Your Outboard
- Low Permeation Fuel Hose Requirement
- Mercury Marine Validated Engine Mounting Hardware
- Installing Outboard
- Remote Control Installation
- Steering Link Rod Fasteners
- Remote Wire Harness Connection
- Control Cable Installation
- Battery Installation - Electric Start Models
- Battery Connections
- Propeller Installation
- Maintenance Log
- General Information
Battery Inspection
The battery should be inspected at periodic intervals to ensure proper engine
starting capability.
IMPORTANT: Read the safety and maintenance instructions which accompany
your battery.
1.
Turn off the engine before servicing the battery.
2. Ensure the battery is secure against movement.
3. Battery cable terminals should be clean, tight, and correctly installed.
Positive to positive and negative to negative.
4. Ensure the battery is equipped with a nonconductive shield to prevent
accidental shorting of battery terminals.
Exterior Care
Your outboard is protected with a durable baked enamel finish. Clean and wax
often using marine cleaners and waxes.
Fuel System
!
WARNING
Fuel is flammable and explosive. Ensure that the key switch is off and the
lanyard
is positioned so that the engine cannot start. Do not smoke or allow
sources of spark or open flame in the area while servicing. Keep the work
area well ventilated and avoid prolonged exposure to vapors. Always check
for leaks before attempting to start the engine, and wipe up any spilled fuel
immediately.
Before servicing any part of the fuel system, stop the engine and disconnect
the battery. Drain the fuel system completely. Use an approved container to
collect and store fuel. Wipe up any spillage immediately. Material used to
contain spillage must be disposed of in an approved receptacle. Any fuel
system service must be performed in a well‑ventilated area. Inspect any
completed service work for sign of fuel leakage.
FUEL LINE INSPECTION
Visually inspect the fuel line and primer bulb for cracks, swelling, leaks,
hardness, or other signs of deterioration or damage. If any of these conditions
are found, the fuel line or primer bulb must be replaced.
MAINTENANCE
62 eng