Product Manual
Table Of Contents
- 8/9.9 and 9.9 Command Thrust/ProKicker FourStroke
- Welcome
- Read This Manual Thoroughly
- Notice
- Warranty Message
- Copyright and Trademark Information
- Identification Records
- General Information
- Boater's Responsibilities
- Before Operating Your Outboard
- Boat Horsepower Capacity
- High-Speed and High-Performance Boat Operation
- Outboard Remote Control Models
- Remote Steering Notice
- Lanyard Stop Switch
- Protecting People in the Water
- Passenger Safety Message - Pontoon Boats and Deck Boats
- Wave and Wake Jumping
- Impact with Underwater Hazards
- Exhaust Emissions
- Selecting Accessories for Your Outboard
- Safe Boating Recommendations
- Recording Serial Number
- 8/9.9 FourStroke Specifications
- Component Identification - Standard Models
- Component Identification - Command Thrust/ProKicker Models
- Transporting
- Fuel and Oil
- Features and Controls
- Operation
- Prestarting Check List
- Operating in Freezing Temperatures
- Operating in Saltwater or Polluted Water
- Operating Outboard as an Auxiliary Engine
- Prestarting Instructions
- Engine Break-in Procedure
- Starting the Engine - Tiller Handle Models
- Starting the Engine - Remote Control Models
- Starting a Hot Engine
- Gear Shifting
- Stopping the Engine
- Emergency Starting
- Maintenance
- Outboard Care
- EPA Emission Regulations
- Inspection and Maintenance Schedule
- Flushing the Cooling System
- Top Cowl Removal And Installation
- Battery Inspection
- Exterior Care
- Fuel System
- Steering Link Rod Fasteners
- Corrosion Control Anode
- Propeller Replacement
- Fuse Replacement - Electric Start Models
- Spark Plug Inspection and Replacement
- Timing Belt Inspection
- Changing Engine Oil
- Lubrication Points
- Gearcase Lubrication
- Checking Power Tilt Fluid
- Submerged Outboard
- Storage
- Troubleshooting
- Owner Service Assistance
- Installation
- Boat Horsepower Capacity
- Start in Gear Protection
- Selecting Accessories for Your Outboard
- Low Permeation Fuel Hose Requirement
- Mercury Marine Validated Engine Mounting Hardware
- Installing Outboard
- Remote Control Installation
- Steering Link Rod Fasteners
- Remote Wire Harness Connection
- Control Cable Installation
- Battery Installation - Electric Start Models
- Battery Connections
- Propeller Installation
- Maintenance Log
- General Information
The fuel demand valve has a manual release. The manual release can be used
(pushed in) to open (bypass) the valve in case of a fuel blockage in the valve.
a - Fuel demand valve ‑ installed in the
fuel hose between the fuel tank and
primer bulb
b - Manual release
c - Vent/water drain holes
Mercury Marine's Pressurized Portable Fuel Tank
Mercury Marine has created a new portable pressurized fuel tank that meets
the preceding EPA requirements. These fuel tanks are available as an
accessory or are provided with certain portable outboard models.
SPECIAL FEATURES OF THE PORTABLE FUEL TANK
•
The fuel tank has a two‑way valve which allows air to enter the tank as
the fuel is drawn to the engine, and also opens to vent to the atmosphere
if internal pressure in the tank exceeds 34.4 kPa (5.0 psi). A hissing noise
may be heard as the tank vents to the atmosphere. This is normal.
• The fuel tank includes a fuel demand valve that prevents pressurized fuel
from entering the engine and causing a fuel system overflow or possible
fuel spillage.
• When installing the fuel tank cap, turn the cap to the right until you hear a
click. This signals that the fuel cap is fully seated. A built‑in device
prevents overtightening.
• The fuel tank has a manual vent screw which should be closed for
transportation and open for operation and cap removal.
Since sealed fuel tanks are not vented, they will expand and contract as the
fuel expands and contracts during heating and cooling cycles of the outside air.
This is normal.
REMOVING THE FUEL CAP
a - Fuel cap
b - Manual vent screw
c - Tab lock
IMPORTANT: Contents may be under pressure. Rotate the fuel cap 1/4 turn to
relieve pressure before opening.
a
c
b
46273
a
b
c
46290
FUEL AND OIL
26 eng