Product Manual

5. Remove the three screws that secure the stator to the coil bracket. Remove the stator.
a - Screws (3)
Stator Installation
1.
Install the stator with the stator wires facing toward the front starboard side of the engine.
2. Secure the stator to the coil bracket with three screws. Tighten the screws to the specified torque.
a - Screws (3)
Description Nm lb‑in. lb‑ft
Stator screws 6.0 53.1 –
3. Connect the blue and black/red stator wires (bullet connectors) to the engine harness.
4.
For electric start models, connect the white and yellow stator wires (bullet connectors) to the voltage regulator/rectifier.
5.
Install the flywheel. Refer to Flywheel Installation. Be certain to tighten the flywheel nut to the specified torque.
Description Nm lb‑in. lb‑ft
Flywheel nut 78.0 – 57.5
6. Install the air box and recoil starter assembly.
•
It is easiest to install the recoil starter and air box together.
•
Refer to Section 8A ‑ Recoil Starter and Section 3C ‑ Air Box Installation.
Timing Belt
Timing Belt Removal
1. Remove the air box and recoil starter.
• It is easiest to remove and install these two items together.
•
Refer to Section 3C ‑ Air Box Removal and Section 8A ‑ Recoil Starter.
2.
Remove the camshaft gear cover. Refer to Section 3C ‑ Camshaft Gear Cover/Vent Tank.
3.
Remove the flywheel. Refer to Flywheel Removal.
4.
Remove the stator. Refer to Stator Removal.
5. Remove the timing belt.
NOTE: Use a flat‑blade screwdriver or similar tool to work the timing belt through the opening in the starter bracket. Be
careful to not damage the belt.
a
10117
a
10117
Ignition
Page 2A-16 © 2018 Mercury Marine 90-8M0125265 eng NOVEMBER 2017